CN108591963A - A kind of efficient radiator of high-power LED head lamp for motor vehicles - Google Patents

A kind of efficient radiator of high-power LED head lamp for motor vehicles Download PDF

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Publication number
CN108591963A
CN108591963A CN201810348857.0A CN201810348857A CN108591963A CN 108591963 A CN108591963 A CN 108591963A CN 201810348857 A CN201810348857 A CN 201810348857A CN 108591963 A CN108591963 A CN 108591963A
Authority
CN
China
Prior art keywords
radiator
motor vehicles
heat pipe
head lamp
power led
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810348857.0A
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Chinese (zh)
Inventor
潘敏强
钟育坚
郑雅威
李勇
杨阳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
South China University of Technology SCUT
Original Assignee
South China University of Technology SCUT
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by South China University of Technology SCUT filed Critical South China University of Technology SCUT
Priority to CN201810348857.0A priority Critical patent/CN108591963A/en
Publication of CN108591963A publication Critical patent/CN108591963A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/42Forced cooling
    • F21S45/43Forced cooling using gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/10Protection of lighting devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/47Passive cooling, e.g. using fins, thermal conductive elements or openings
    • F21S45/48Passive cooling, e.g. using fins, thermal conductive elements or openings with means for conducting heat from the inside to the outside of the lighting devices, e.g. with fins on the outer surface of the lighting device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/10Arrangement or contour of the emitted light
    • F21W2102/13Arrangement or contour of the emitted light for high-beam region or low-beam region
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2107/00Use or application of lighting devices on or in particular types of vehicles
    • F21W2107/10Use or application of lighting devices on or in particular types of vehicles for land vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

The invention discloses a kind of efficient radiating apparatus of high-power LED head lamp for motor vehicles, including heat pipe, deck, radiator, radiator fan and end cap, the heat pipe includes the plat part that cylindrical portion and both sides fix pcb board by tin cream Reflow Soldering along its length, one end of the radiator connects radiator fan, the circle blind hole that the other end is coaxially disposed cylinder boss and is connected with the cylindrical portion of heat pipe by tin cream Reflow Soldering, the end cap is fixed on one end of radiator connection radiator fan, and the deck is fixed on the cylinder boss.Overall structure of the present invention is simple, convenient for safeguard and thermal resistance it is small, heat conductivility is superior, and the heat that LED is generated quickly is conducted by heat pipe to radiator, radiator fan rotation, air flow rate between quickening radiator, increase convection transfer rate, heat is quickly reached into air, reduces the junction temperature of LED chip, extend the LED chip service life, there is good promotional value in car headlamp field.

Description

A kind of efficient radiator of high-power LED head lamp for motor vehicles
Technical field
The present invention relates to the efficient of automotive lighting accessory technical field more particularly to a kind of high-power LED head lamp for motor vehicles Radiator.
Background technology
It is well known that with economic rapid development, people's living standard quickly improves, and automobile has become people's life Necessity.The quality of vehicle front lighting lamp behaviour has with the safe driving under the conditions of night or rainy weather closely to be contacted.Closely Nian Lai, with light emitting diode(LED)Stepping up for luminous efficiency and continuously decreasing for cost, LED is as vehicle front lighting The application of lamp achieves good practical function and economic benefit.But the electro-optical efficiency of current LED chip is low, about 80% Electric energy is converted into heat, and automotive LED headlamp develops towards high-power direction at present, if heat can not be distributed in time, LED chip junction temperature will be more than allowable range, a series of problems, such as, the lost of life weak so as to cause light, photochromic variation, directly Have an adverse effect to the synthesis performance of automotive LED headlamp.Therefore, exploitation design one kind can realize it is high-power The car headlamp of LED high efficiency and heat radiations is that the important topic solved is badly in need of in this field.
Invention content
Technical problem to be solved by the invention is to provide a kind of efficient radiating apparatus of high-power LED head lamp for motor vehicles.
The present invention adopts the following technical scheme that:
A kind of efficient radiating apparatus of high-power LED head lamp for motor vehicles, including heat pipe, deck, radiator, radiator fan and end Lid, the heat pipe includes the plat part that cylindrical portion and both sides fix pcb board by tin cream Reflow Soldering along its length, described to dissipate One end of hot device connects radiator fan, and the other end is coaxially disposed cylinder boss and by tin cream Reflow Soldering and the heat pipe The circle blind hole that cylindrical portion is connected, the end cap are fixed on one end of radiator connection radiator fan, and the deck is fixed on institute It states on cylinder boss.
This programme is cylindric by the way that one end is arranged, and one end is flat heat pipe, while ensureing heat exchange efficiency, no The optically focused of LED headlamps is influenced, meanwhile, it is adopted between the radiator and the cylindrical portion of the heat pipe, between pcb board and plat part Thermal contact resistance between the two is decreased with the mode of tin cream Reflow Soldering, stable connection is not easily to fall off.
Further, the heat pipe for thermal conductivity thermal coefficient reaches 10000W/ (mK) or more.Heat conductivility is superior, has Effect reduces the thermal resistance between copper-based pcb board and radiator.
Further, the radiator fan is holder fan, is fixed on radiator one end by screw.Due to radiation air Fan is fixed on radiator end, rather than is embedded in radiator as the prior art, and therefore, the radiator length subtracts Small, material cost reduces, while processing cost also reduces.
Further, the radiator is heronsbill radiator, and fin is arc, is conducive to increasing heat radiation area, The surface setting of curved fins is parallel to axial raised structures, can be formed simultaneously flow-disturbing, increase pair with increasing heat radiation area The coefficient of heat transfer is flowed, is conducive to radiate, meanwhile, the raised structures are parallel to axial direction, are also convenient for the extrusion forming in radiator.
Further, the radiator material is aluminium alloy, is process by extrusion process, and heat conductivility is good, It is simple for process.
Further, the inner wall of the circle blind hole makees Nickel Plating Treatment, and radiator is enable to flow back by tin cream with heat pipe Weldering connection is preferably fixed.
Further, the periphery wall of the circle blind hole is provided with the through-hole in the channel as LED lamp bead conducting wire, makes conducting wire It is unlikely to exposed, plays beautification function.
Further, it is also arranged with protective cover outside the heat pipe, one end of the protective cover is fixed on radiator, institute It states protective cover and digs jagged slot with respect to the position of LED lamp bead.The heat pipe intensity is low, holds with transportational process manufacturing It is fragile, and protective cover shields, while protective cover plays beauty function, is unlikely to internal circuit and connects exposed, Er Qie Cooling effect is played to a certain extent.
Further, the material of the protective cover is metal or high-temperature resistance plastice, is fixed on radiator by holding screw On.
Further, the end cap is connected using threaded connection or riveting with radiator.
Compared with prior art, beneficial effects of the present invention include:
The present invention uses Heat Conduction Material of the superior heat pipe of heat conductivility as connection PCB and radiator, significantly reduces PCB Thermal conduction resistance between plate and radiator.Heat pipe is all made of tin cream Reflow Soldering with radiator and pcb board and is connected and fixed, and not only connects Intensity is high, not easily to fall off, and significantly reduces compared to connection types, interface resistances such as heat-conducting glue, mechanical close-fittings.LED vapour The heat that Chinese herbaceous peony illuminator generates during the work time can be rapidly transferred to heat radiator fin surface by heat pipe.Radiator Fin is arc shape, and there are raised structures for fin surface, effectively increases the contact area of radiator and air, is reduced Convective heat transfer resistance, while the high-speed rotation of radiator fan accelerate heat radiator fin surrounding air flow rate, take away heat dissipation The heat on device surface so that LED lamp bead junction temperature keeps in allowed limits, extending the service life of LED chip, in car headlamp Field has good promotional value.
Overall structure of the present invention is simple, low production cost, is suitble to volume production, and convenient for safeguarding there is good promotion price Value.
Description of the drawings
Fig. 1 is a kind of stereoscopic schematic diagram of the efficient radiating apparatus of high-power LED head lamp for motor vehicles of the embodiment of the present invention;
Fig. 2 is a kind of exploded perspective view of the efficient radiating apparatus of high-power LED head lamp for motor vehicles of the embodiment of the present invention;
Fig. 3 is the heat pipe axonometric drawing of the embodiment of the present invention;
Fig. 4 is the radiator axonometric drawing of the embodiment of the present invention;
As shown in the figure:1- protective covers;2-LED lamp beads;3- pcb boards;4- heat pipes;5- is buckled;6- radiators;7- radiator fans;8- End cap.
Specific implementation mode
Further specific detailed description is made to the present invention in the following with reference to the drawings and specific embodiments.
As depicted in figs. 1 and 2, a kind of efficient radiating apparatus of high-power LED head lamp for motor vehicles, including heat pipe 4, deck 5, One end of radiator 6, protective cover 1, radiator fan 7 and end cap 8, the radiator 6 connects radiator fan 7, and the other end is coaxially The circle blind hole for being provided with cylinder boss and being connected with the cylindrical portion of the heat pipe 4 by tin cream Reflow Soldering, the circle blind hole Inner wall make Nickel Plating Treatment, so that radiator and heat pipe is connect by tin cream Reflow Soldering better fixed.The end cap 8 uses It being threadedly coupled or riveting is fixed on one end that radiator 6 connects radiator fan 7, the deck 5 is fixed on the cylinder boss, For connection body.
The protective cover 1 is arranged outside heat pipe 4, and material is metal or high-temperature resistance plastice, and one end is solid by holding screw Due on radiator 6, the gap slot for having and light being made to project is dug at the position of the LED lamp bead 2 relatively of the protective cover 1.Described Heat pipe semi-finals degree is low, is easily damaged with transportational process manufacturing, and protective cover 1 shields, while protective cover 1 rises Beauty function, it is exposed to be unlikely to internal circuit connection, and plays cooling effect to a certain extent.
As shown in figure 3, the heat pipe 4 includes cylindrical portion and both sides along its length fixes PCB by tin cream Reflow Soldering The plat part of plate 3 is connected with LED lamp bead 2 on pcb board 3, and the 4 heat conduction thermal coefficient of heat pipe reaches 10000W/ (m K more than).Heat conductivility is superior, effectively reduces the thermal resistance between copper-based pcb board and radiator.
The present embodiment is cylindric by the way that one end is arranged, and one end is flat heat pipe 4, is ensureing the same of heat exchange efficiency When, because 4 flat part thickness of the heat pipe is small, the optically focused of LED headlamps is not influenced, meanwhile, the radiator 6 and the heat pipe 4 Cylindrical portion between, thermal resistance between the two is decreased between pcb board 3 and plat part by the way of tin cream Reflow Soldering, even Stabilization is connect, it is not easily to fall off.
Tin cream reflow process between the cylindrical section of the heat pipe 4 and the circle blind hole of radiator 6 is:
Suitable tin cream is first filled to radiator 6 to justify in blind hole, then 4 cylindrical portion of heat pipe is inserted into the round blind hole, until Cylinder end surface contacts the circle blind via bottom, then wipes a small amount of tin cream of spilling, is finally disposed vertically in reflow oven, carries out Welding.The appropriate tin cream refers to after heat pipe 4 is inserted into circle blind hole, between tin cream fills up between heat pipe 4 and the circle blind hole of radiator 6 Gap, and overflow on a small quantity, gap can be not only tamped, but also non-welded part can be sticked to avoid tin cream waste or tin cream.Traditional LED vapour Chinese herbaceous peony illuminator uses metal heat-conducting, and copper-based pcb board is placed on sheet metal, although sheet metal and radiator 6 are integrated, It being not in contact with thermal resistance, but foil cross-section product is small, thermal resistance is big, causes the temperature difference between LED lamp bead 2 and radiator 6 very big, It is unfavorable for radiating;Although and have thermal contact resistance between heat pipe 4 and radiator 6 because using solder connect, can subtract significantly Small thermal contact resistance, while the heat conductivility of heat pipe 4 is superior, effectively reduces thermal resistance, reduces the temperature difference of LED lamp bead 2 and radiator 6, The junction temperature for advantageously reducing LED lamp bead 2, prolongs the service life.
The radiator fan 7 is holder fan, is fixed on 6 one end of radiator by screw.Since radiator fan 7 is fixed It in 6 end of radiator, rather than is embedded in as the prior art in radiator 6, therefore, the radiator length reduces, material Expect cost reduction, while processing cost also reduces.The high-speed rotation of the radiator fan 7 is accelerated empty around heat radiator fin Flow of air rate takes away the heat on 6 surface of radiator so that the junction temperature of LED lamp bead 2 is kept in allowed limits.
As shown in figure 4, the radiator 6 is heronsbill radiator, material is aluminium alloy, by extrusion process is processed At heat conductivility is good, simple for process, and fin is arc, is conducive to increasing heat radiation area, the surface of curved fins is provided with Axial raised structures are parallel to, flow-disturbing can be formed simultaneously with increasing heat radiation area, increase convection transfer rate, be conducive to dissipate Heat, meanwhile, the raised structures are parallel to axial direction, are also convenient for the extrusion forming in radiator.The periphery wall of the circle blind hole It is provided with the through-hole in the channel as LED lamp bead conducting wire, conducting wire is made to be unlikely to exposed, plays beautification function.In addition, due to radiation air Fan 7 is fixed on 6 end of radiator, rather than is embedded in as the prior art in radiator 6, therefore, the radiator length Reduce, material cost reduces, while processing cost also reduces.
The above embodiment of the present invention be only to clearly illustrate example of the present invention, and not be to the present invention Embodiment restriction.For those of ordinary skill in the art, it can also make on the basis of the above description Other various forms of variations or variation.There is no necessity and possibility to exhaust all the enbodiments.It is all the present invention All any modification, equivalent and improvement etc., should be included in the protection of the claims in the present invention made by within spirit and principle Within the scope of.

Claims (10)

1. a kind of efficient radiating apparatus of high-power LED head lamp for motor vehicles, it is characterised in that:Including heat pipe(4), deck(5), dissipate Hot device(6), radiator fan(7)And end cap(8), the heat pipe(4)Include that cylindrical portion and both sides pass through tin cream along its length Pcb board is fixed in Reflow Soldering(3)Plat part, the radiator(6)One end connect radiator fan(7), the other end coaxially sets It is equipped with cylinder boss and by tin cream Reflow Soldering and the heat pipe(4)The circle blind hole that is connected of cylindrical portion, the end cap(8)Gu It is scheduled on radiator(6)Connect radiator fan(7)One end, the deck(5)It is fixed on the cylinder boss.
2. the efficient radiating apparatus of high-power LED head lamp for motor vehicles according to claim 1, it is characterised in that:The heat Pipe(4)Thermal coefficient reach 10000W/ (mK) or more.
3. the efficient radiating apparatus of high-power LED head lamp for motor vehicles according to claim 1, it is characterised in that:Described Radiator fan(7)For holder fan, radiator is fixed on by screw(6)One end.
4. the efficient radiating apparatus of high-power LED head lamp for motor vehicles according to claim 1, it is characterised in that:Described Radiator(6)For heronsbill radiator, fin is arc, and the surface setting of curved fins is parallel to axial protrusion knot Structure.
5. the efficient radiating apparatus of high-power LED head lamp for motor vehicles according to claim 1, it is characterised in that:Described Radiator(6)Material is aluminium alloy, is process by extrusion process.
6. the efficient radiating apparatus of high-power LED head lamp for motor vehicles according to claim 1, it is characterised in that:Described The inner wall of circle blind hole makees Nickel Plating Treatment.
7. the efficient radiating apparatus of high-power LED head lamp for motor vehicles according to claim 1, it is characterised in that:Described The periphery wall of circle blind hole is provided with the through-hole in the channel as LED lamp bead conducting wire.
8. the efficient radiating apparatus of high-power LED head lamp for motor vehicles according to claim 1, it is characterised in that:Described Heat pipe(4)Also it is arranged with protective cover outside(1), the protective cover(1)One end be fixed on radiator(6)On, the protective cover(1) Jagged slot is dug at the position of opposite LED lamp bead.
9. the efficient radiating apparatus of high-power LED head lamp for motor vehicles according to claim 8, it is characterised in that:The guarantor Shield(1)Material be metal or high-temperature resistance plastice, radiator is fixed on by holding screw(6)On.
10. the efficient radiating apparatus of high-power LED head lamp for motor vehicles according to claim 1, it is characterised in that:The end Lid(8)Using threaded connection or riveting and radiator(6)It is connected.
CN201810348857.0A 2018-04-18 2018-04-18 A kind of efficient radiator of high-power LED head lamp for motor vehicles Pending CN108591963A (en)

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Application Number Priority Date Filing Date Title
CN201810348857.0A CN108591963A (en) 2018-04-18 2018-04-18 A kind of efficient radiator of high-power LED head lamp for motor vehicles

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Application Number Priority Date Filing Date Title
CN201810348857.0A CN108591963A (en) 2018-04-18 2018-04-18 A kind of efficient radiator of high-power LED head lamp for motor vehicles

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CN108591963A true CN108591963A (en) 2018-09-28

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109404853A (en) * 2018-11-25 2019-03-01 华南理工大学 The LED car lamp and preparation method of a kind of heat dissipation of integrated high-efficiency and light efficiency optimization
CN109539179A (en) * 2019-01-12 2019-03-29 佛山市新中颖光电科技有限公司 A kind of LED car lamp
AU2020202178A1 (en) * 2019-07-15 2021-02-04 Shenzhen Aurora Technology Co., Ltd. Lamp
CN116801587A (en) * 2023-06-28 2023-09-22 浙江得邦车用照明有限公司 Heat dissipation device of external ECU structure of headlight and implementation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103474566A (en) * 2013-09-13 2013-12-25 中国科学院工程热物理研究所 LED radiator
CN204534370U (en) * 2015-02-04 2015-08-05 广东金华达电子有限公司 A kind of automotive LED headlamp with heat pipe heat radiation
CN205480664U (en) * 2016-03-21 2016-08-17 广州市雷腾照明科技有限公司 Car lights source heat radiation structure
CN107575828A (en) * 2017-11-01 2018-01-12 广东途猫科技有限公司 A kind of headlight for vehicles of new energy materialses heat conduction and heat radiation
CN208154371U (en) * 2018-04-18 2018-11-27 华南理工大学 A kind of efficient radiator of high-power LED head lamp for motor vehicles

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103474566A (en) * 2013-09-13 2013-12-25 中国科学院工程热物理研究所 LED radiator
CN204534370U (en) * 2015-02-04 2015-08-05 广东金华达电子有限公司 A kind of automotive LED headlamp with heat pipe heat radiation
CN205480664U (en) * 2016-03-21 2016-08-17 广州市雷腾照明科技有限公司 Car lights source heat radiation structure
CN107575828A (en) * 2017-11-01 2018-01-12 广东途猫科技有限公司 A kind of headlight for vehicles of new energy materialses heat conduction and heat radiation
CN208154371U (en) * 2018-04-18 2018-11-27 华南理工大学 A kind of efficient radiator of high-power LED head lamp for motor vehicles

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109404853A (en) * 2018-11-25 2019-03-01 华南理工大学 The LED car lamp and preparation method of a kind of heat dissipation of integrated high-efficiency and light efficiency optimization
CN109539179A (en) * 2019-01-12 2019-03-29 佛山市新中颖光电科技有限公司 A kind of LED car lamp
AU2020202178A1 (en) * 2019-07-15 2021-02-04 Shenzhen Aurora Technology Co., Ltd. Lamp
CN116801587A (en) * 2023-06-28 2023-09-22 浙江得邦车用照明有限公司 Heat dissipation device of external ECU structure of headlight and implementation method thereof
CN116801587B (en) * 2023-06-28 2024-04-02 浙江得邦车用照明有限公司 Heat dissipation device of external ECU structure of headlight and implementation method thereof

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