CN108590163A - A kind of integrated molding aluminum alloy building template - Google Patents
A kind of integrated molding aluminum alloy building template Download PDFInfo
- Publication number
- CN108590163A CN108590163A CN201810565143.5A CN201810565143A CN108590163A CN 108590163 A CN108590163 A CN 108590163A CN 201810565143 A CN201810565143 A CN 201810565143A CN 108590163 A CN108590163 A CN 108590163A
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- China
- Prior art keywords
- aluminum alloy
- reinforcing rib
- building template
- frame
- structure body
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/02—Forming boards or similar elements
- E04G9/06—Forming boards or similar elements the form surface being of metal
Abstract
The invention discloses a kind of integrated molding aluminum alloy building templates, including bottom plate, frame, main reinforcing rib structure body and time reinforcing rib structure body, the main reinforcing rib structure body is set on bottom plate and is connect with the frame on bottom plate, the height of the main reinforcing rib structure body is not less than the 50% of the bezel height, the secondary reinforcing rib structure body is also disposed on bottom plate and is connect with the frame and the main reinforcing rib structure body, the height of the secondary reinforcing rib structure body is not more than the 50% of the bezel height, multiple through-holes for being fastenedly connected other aluminum alloy building template units are provided on the frame, it is additionally provided with the structural member effect of molding side on the outside of the frame or plays multiple concave inward structure cavitys of loss of weight.The rigidity of structure of existing aluminum alloy pattern plate can be significantly increased in the present invention, and reduction is deformed in use and clashing and breaking, and the service life of building aluminum alloy pattern plate is greatly improved.
Description
Technical field
The present invention relates to aluminum alloy building template technical fields, and in particular to a kind of integrally formed aluminum alloy building template
The structure and its forming method of unit.
Background technology
Building template is the main tool of concrete structure engineering construction, and mould plate technique directly affects the quality of architectural engineering
And cost, thus it is an important content for pushing Building technology progress.The material of building template mainly has at present：One, wooden
Template, light-weight, versatility is good；But its construction effect is bad, and concrete surface generally requires secondary plaster operation, in addition, wooden
Template consumes a large amount of timber, adverse environment protection.Two, plastic formwork, light-weight, advantage of lower cost, but its strength and stiffness
It is all insufficient.Three, steel form, strength and stiffness are all fine, but preponderance, are unfavorable for constructing.Four, aluminum alloy pattern plate, have it is light-weight,
The advantages that intensity is high, high recycling rate, material can recycle, is environmentally protective completely, is increasingly built in China in recent years
The favor of quotient.
According to investigations, the production method of aluminum alloy pattern plate is all with aluminium section bar or aluminium plate (mainly T6 heat both at home and abroad at present
Processed aluminium alloy 6061) it is raw material, making molding by cutting, punching, welding and the techniques such as orthopedic (please refers to this hair
Bright attached drawing 6), wherein welding sequence is most time-consuming, power consumption.Welding aluminum alloy pattern plate has the following insufficient：
(1) welding aluminum alloy pattern plate to manufacture cost higher；The main reason is that：A) weld aluminum alloy pattern plate with aluminium section bar or
The semi-finished product such as aluminium plate be raw material, relative to aluminium ingot raw material, its price wants much higher, that is, weld aluminum alloy pattern plate raw material at
This height；B) the welding sequence efficiency of welding aluminum alloy pattern plate is very low, and power consumption is big, results in process cost and energy consumption cost is high；In addition,
Welding process generates photoelectricity and flue gas environmental pollution is larger, is also unfavorable for environmentally protective.
(2) rigidity of structure of welding aluminum alloy pattern plate is insufficient, deforms in use, damages (damage) than more serious (case tune
Grind ＞ 25%)；The main reason is that the aluminum alloy pattern plate of welding fabrication, acts the floor for reinforcing formwork structure rigidity or gusset cannot
Arrangement is very close, and the cost of template welding sequence otherwise can be significantly greatly increased.Under normal circumstances, aluminum alloy pattern plate occurs in use
Deformation can be corrected by the orthopedic mode of machinery, but if template generates clashing and breaking, it is difficult the cost repaired, or repair to be
It is very high, thus the serious template of clashing and breaking can only scrap.The hurt position of aluminum alloy pattern plate is mostly the mould side for being happened at aluminum alloy pattern plate
And modular angle, especially modular angle are in carrying and work progress easily produces clashing and breaking.Mould side and modular angle once generate hurt, in cement
Spillage just easily occurs for casting process, influences construction quality；In addition, spillage can also greatly increase the cleaning expense of the aluminum alloy pattern plate after form removal
With.
(3) use cost of welding aluminum alloy pattern plate is excessively high.The aluminum alloy pattern plate that uses of building aluminum alloy pattern plate engineering is divided into on-gauge plate, nonstandard
Plate and Special-shaped Plates；On-gauge plate may be reused (high recycling rate, use cost are low) in different construction-engineering projects, and
Non- target and Special-shaped Plates generally cannot be general, when a construction-engineering project may will scrap (recycling rate of waterused after use
Low, use cost is high)；Thus, it is to reduce aluminum alloy pattern plate use cost most to improve the on-gauge plate of building template engineering using accounting
Effective approach.The on-gauge plate of welding aluminum alloy pattern plate, which is typically designed, is fabricated to area (such as 400*2400mm, 400* as big as possible
1100mm, 150*2400mm etc.), to reduce process time and cost of manufacture, (bulk aluminum alloy pattern plate needs with fritter aluminum alloy pattern plate same
Manufacturing procedure：Cutting stock-punching-welding-is orthopedic etc., thus for unit area, the making of big block welding aluminum alloy pattern plate
Cost will be less than the cost of manufacture of small block welding aluminum alloy pattern plate)；But the size span of bulk on-gauge plate is again too big, in order to meet building
The actual size requirement of engineering needs a large amount of non-target and Special-shaped Plates (being usually 30% or so) to be used cooperatively with it, this leads
Cause the whole use cost of welding aluminum alloy pattern plate engineering excessively high.
The patent No.：201720132590.2 disclosing a kind of aluminium section material wall form, it is related to aluminium section for buildings knot
Structure.Include the one-time formed rectangular panel casting with deckle board, end plate and main reinforcement, the deckle board, end plate and main reinforcement and
It is hinged on and coerces the back side that muscle is located at panel in main reinforcement, it is characterized in that the main reinforcement is the hollow-core construction of trapezoidal shape, the side of body
Broadening density is hinged in main reinforcement muscle according to a certain percentage successively from bottom to up, which has the beneficial effect that：Using once at
Type frame structure, main reinforcement are made with side of body muscle of hollow pipe, and density is equipped with side of body muscle according to a certain percentage from bottom to up, increases mould
The dynamics of board bottom portion stress, keeps template uniform force secured.
But there is also following disadvantages for the patent：Only the frame structure of template is integrally formed, with main reinforcement and rib
Between be non-integral molding structure, therefore its formwork structure strength and stiffness is all improved without substantive；In addition, it also needs to list
Secondary assembling solely is carried out to main reinforcement and rib or welding, cost of manufacture are very high.
The patent No.：201620690933.2 disclosing a kind of aluminum dipping form harden structure, including aluminum dipping form plate unit, the aluminum alloy pattern plate list
Member includes mainboard and the connecting plate in the mainboard both sides is arranged, and the mainboard includes working face and supporting surface；The connecting plate
Including connection side, work side and support side；The work side connect to form a smooth table with the working face
Face.The working face of aluminum alloy pattern plate is made by a smooth surface by microdiecast technology using the above scheme so that pour at
Wall after type is directly gathered around there are one smooth surface.The advantageous effect of the invention is：By microdiecast technology by materials of aluminum
A structural strength is formed after template die casting with existing similar or even more preferably aluminum dipping form plate unit, the aluminum dipping form plate unit are being pressed
After carrying out a productive technology of short flow deep processing after casting, the physical property on working face and work side is changed, and is become
More smooth working face and work side, which to pour metope after molding, need not further flatten processing and can reach
Construction personnel carries out the needs of next step operation；And the structure setting of aluminum dipping form plate unit also plays so that pouring after molding
Metope has the effect of flat smooth.
But it may be noted that by the microdiecast described in this application known to the whole instruction be not compression casting, pressure
Casting refer to using die casting machine liquid aluminium alloy with very high speed injection into mold intracavitary, and molten aluminum is allowed to be solidified in die cavity
Molding technique, and this application be using solid aluminium sheet material by press machine punch forming, complete moulding process is also
It is also relatively high to be related to processes, the production costs such as welding；In addition, the aluminum alloy pattern plate that the technique makes, the rigidity of structure is not
Substantive raising.
Invention content
The technical issues of solution：
For the deficiency of existing welding aluminum alloy pattern plate, one of main object of the present invention is to provide a kind of novel aluminium alloy and builds
The rigidity of structure of existing aluminum alloy pattern plate is significantly increased in building mould unit, is being used to efficiently reduce building aluminum alloy pattern plate
It is deformed in journey, improves the service life of building aluminum alloy pattern plate.
One of another main purpose of the present invention is to provide a kind of novel aluminum alloy building template unit, can effectively subtract
Building aluminum alloy pattern plate generates clashing and breaking degree in use less, to improve the service life of building aluminum alloy pattern plate.
The present invention another main purpose be to provide a kind of novel aluminum alloy building template unit, make its can be used cost compared with
Low raw material, and avoid, using poor efficiency, the techniques of high energy consumption such as welding, manufacturing into for aluminum alloy pattern plate being greatly lowered
This.
The another main purpose of the present invention is to provide a kind of novel aluminum alloy modular unit, makes it that mark can be significantly increased
The whole use cost of building aluminum alloy pattern plate engineering is greatly reduced in use accounting of the quasi- plate in building aluminum alloy pattern plate engineering.
Technical solution and advantageous effect：
The object above present invention is achieved by the following technical programs：
A kind of integrated molding aluminum alloy building template, including bottom plate (1), frame (2), main reinforcing rib structure body (3) and time
Reinforcing rib structure body (4), main reinforcing rib structure body (3) are set on bottom plate (1) and are connect with frame (2), main reinforcing rib structure
The height of body (3) is the 50-100% of frame (2) height, and secondary reinforcing rib structure body (4) is also disposed on bottom plate (1) and and frame
(2) and main reinforcing rib structure body (3) connection, the height of secondary reinforcing rib structure body (4) are the 20-50% of frame (2) height, special
Sign is：Main reinforcing rib structure body is in " ten " font, and secondary reinforcing rib structure body is arranged in grid type, is arranged on frame (2) useful
In the multiple first through hole (2-1) for being fastenedly connected coupled aluminum alloy building template, multiple the of every side of frame (2)
The linear array arrangement of one through-hole, has been additionally provided with stent side structural member (8) effect and/or has been subtracted on the outside of frame (2)
Multiple first concave inward structure cavitys (2-2) of recast, the first concave inward structure cavity are irregular polygon, and multiple first is logical
Hole is staggered with multiple first concave inward structure cavitys.
Wherein, the first concave inward structure cavity (2-2) includes opposite two straight flanges and opposite two arc-shaped sides, arc
Shape side is recessed to irregular polygon, arc-shaped side and adjacent straight flange arc transition；The outside of aluminum alloy building template fastens
It is connected with mould side structural member (8).
Wherein, the frame angle of the aluminum alloy building template is provided with angle reinforcing rib structure body (5), angle reinforcing rib structure body
(5) height is the 50-100% of frame (2) height, and angle reinforcing rib structure body constitutes hollow isosceles triangular structure with frame.
Wherein, the material of mould side structural member (8) is nylon plastic(s), is provided on mould side structural member (8) and multiple the
The corresponding multiple bulge-structure bodies (8-1) of one concave inward structure cavity (2-2), multiple bulge-structure shapes and the first indent knot
Structure cavity geometry matches, and is provided with multiple second through-holes (2-11) corresponding with multiple first through hole (2-1), multiple
Bulge-structure body is staggered with property along multiple second through-holes, the both ends of each mould side structural member and positioned at bulge-structure body or
The outer end of second through-hole is each provided with a cylindrical protrusions.
Wherein, it has been provided at the modular angle of the aluminum alloy building template and has been fixedly connected with modular angle structural member (9) or modular angle company
Second concave inward structure cavity (2-3) of fitting (9-1)；Be additionally provided on second concave inward structure cavity (2-3) through-hole (10) so as to
Symmetrical centre parallel with the plane where bottom plate in the axis of mounting screw, the through-hole and by the second concave inward structure cavity
Line.
Wherein, the shape of the modular angle structural member (9) and the shape of the second concave inward structure cavity (2-3) match, modular angle
Structural member (9) includes that there are two the middle part of small triangular part, tool, there are one the tops of big triangular part there are two the bottom of arc sections, tool for tool
Portion is additionally provided with threaded hole (11) on modular angle structural member, and the axis of threaded hole is parallel with the plane where bottom plate, two circular arcs
The axisymmetrical of portion, two small triangular parts about the threaded hole, the cusp projection of the big triangular part are located at the axis of threaded hole
On projection line.
Wherein, arc transition between the arc sections and small triangular part, the screw-in point of the threaded hole, which is located at, has two circles
The intersecting lens of the bottom surface of the bottom of arc portion, straight line and adjacent two frame after installation where the cusp of the big triangular part repeats, should
There are two the bottom surface of the bottom of arc sections is concordant with the bottom surface of the second concave inward structure cavity for tool.
Wherein, modular angle connector (9-1) has symmetrical structure, the contour structures of half outer with modular angle structural member (9)
Shape setting is the same, and threaded hole (11-1) is additionally provided on modular angle connector (9-1) convenient for fastening mounting screw；Positioning bolt (6)
It is respectively to screw section, thread segment that middle part, which has positioning cylindrical surface (6-1), the both ends of positioning cylindrical surface, and positioning bolt passes through frame
It is fastened with stop nut (7) after the first through hole of side.
Wherein, when installation, the modular angle connector (9-1) is embedded in the second indent of adjacent two panels aluminum alloy building template
In structural cavity body (2-3), while making modular angle connector (9-1) securely two panels Alminum Project using the second screw (12-1)
Modular unit critically links together.
Wherein, the main reinforcing rib structure body is in " ten " font, and " ten " font point of intersection has the circle of area increased/intensity
Column structure；Or the main reinforcing rib structure body is in " ten " character form structure, the side of every " ten " font is two and reinforces board-like knot
Structure is provided with perpendicular or intersection short assistant reinforcement plate between two reinforcing plates.
A preferred embodiment according to the present invention is integrally formed aluminum alloy building template unit, including bottom plate, frame, master
Reinforcing rib structure body and time reinforcing rib structure body；The main reinforcing rib structure body is set on bottom plate and connects with the frame on bottom plate
It connects, the height of the main reinforcing rib structure body is not less than the 50% of the bezel height；The secondary reinforcing rib structure body is also to set
It is placed on bottom plate and is connect with the frame and the main reinforcing rib structure body, the height of the secondary reinforcing rib structure body is not more than
The 50% of the bezel height；It is provided on the frame for being fastenedly connected the multiple logical of other aluminum alloy building template units
Hole has been additionally provided with the multiple concave inward structures for being fixedly connected with the structural member effect of mould side or playing loss of weight on the outside of the frame
Cavity.The aluminum alloy pattern plate of the present invention, can be to aluminum alloy mould plate by the main reinforcing rib structure body and time reinforcing rib structure body of setting
The overall structure of structural unit plays booster action；Again since the aluminum alloy pattern plate of the present invention is that die casting is integrally formed, so main and secondary
Reinforcing rib structure body can be designed to that the high structure of aluminum alloy pattern plate may be implemented in close-packed arrays structure or cross structure, this structure
Ensure low template weight while rigidity and intensity.
Aluminum alloy pattern plate is easiest to that one of the position of hurt occurs to be mould side using process.Another preferred side according to the present invention
Case is fastenedly connected with mould side structural member on the outside of the aluminum alloy building template unit.The material of mould side structural member can be as
Plastics, aluminium alloy, rubber and stainless steel etc.；Mould side structural member plays a part of to protect aluminum alloy pattern plate, if the mould side of template is hindered
Damage only need to change mould side structural member, be scrapped without entire template, can increase substantially the service life of template in this way；Institute
State mould side structural member and the aluminum alloy building template unit be fastenedly connected method can be such as interference fit connection, bond and
Screw fastening etc..
The frame angle of another preferred embodiment according to the present invention, aluminum alloy mould plate structural unit is provided with angle reinforcing rib structure
Body, the height of the angle reinforcing rib structure body are not less than the 50% of the bezel height；Angle reinforcing rib structure body is arranged can be substantially
Degree improves the intensity and the rigidity of structure at aluminum alloy pattern plate modular angle, reduces template in the deformation generated using process, improves making for template
Use the service life.
Another preferred embodiment according to the present invention, the frame angle are provided with the Alminum Project mould of angle reinforcing rib structure body
Mould side structural member is fastenedly connected on the outside of plate unit.
Another preferred embodiment according to the present invention has been provided at the modular angle of the aluminum alloy building template structural unit
It is fixedly connected with modular angle structural member or the concave inward structure cavity of modular angle connector effect.
Modular angle is also that aluminum alloy pattern plate is being easiest to that one of the position of hurt occurs using process.It is according to the present invention that another is excellent
Scheme is selected, is provided at modular angle at the modular angle of the aluminum alloy building template unit of concave inward structure cavity and is fastenedly connected with modular angle
Structural member；Modular angle structural member plays a part of to protect aluminum alloy pattern plate, if hurt occurs for the modular angle of template, need to only change modular angle structure
Part is scrapped without entire template, can increase substantially the service life of template in this way.The material of the modular angle structural member can be with
It is such as plastics, aluminium alloy, rubber and stainless steel；Modular angle structural member is fastenedly connected with the aluminum alloy building template unit
Method can be such as interference fit connection, bond and screw fastening.
Another preferred embodiment according to the present invention is provided with the institute of concave inward structure cavity at two and more than two modular angles
The aluminum alloy mould plate of area bigger can be fastenedly connected by modular angle connector, screw bolt and nut by stating aluminum alloy building template unit
Unit.It, can be two and the modular angle of more than two aluminum dipping form plate units is accurately secured by using the modular angle connector
Ground links together, can be two and more than two aluminum dipping form plate unit further connects securely by using screw bolt and nut
It is connected together.It is well known that pressing unit plane integrating, the cost of manufacture of big block welding aluminum alloy pattern plate will be less than small block welding aluminum alloy pattern plate
Cost of manufacture, thus the on-gauge plate for welding aluminum alloy pattern plate is generally made into area as big as possible, but the size of bulk aluminum alloy pattern plate across
Degree is big, and a large amount of non-target and Special-shaped Plates is needed to be used cooperatively with it；Disclosed herein integrated molding aluminum alloy pattern plate, by unit
Area is calculated, and (per mould, the area of time production is big, but needs large-tonnage die casting machine, and equipment cost is high, rhythm of production phase for bulk aluminum alloy pattern plate
To slow) it is suitable with the cost of manufacture of fritter aluminum alloy pattern plate that (per mould, the area of time production is small, but only needs small tonnage die casting machine, equipment
At low cost, rhythm of production is fast), thus it is each that the standard aluminum template splicing of small areas can be used to be needed at building engineering construction
The aluminum alloy pattern plate that kind size requires；The non-target of aluminum alloy pattern plate engineering and the use accounting of Special-shaped Plates can be substantially reduced in this way, significantly
The use cost of aluminum alloy pattern plate engineering is reduced, while be substantially shorter aluminum alloy pattern plate engineering project manufactures the time.In addition, if
Using process local damage is occurring for aluminum alloy pattern plate, also only needs local replacing, is scrapped without monoblock aluminum alloy pattern plate.
Another preferred embodiment according to the present invention, two and more than two aluminum alloy building template units pass through fixed
Position bolt and nylon stop nut are fastenedly connected into the aluminum alloy mould plate unit of area bigger.By using positioning bolt, two
And more than two aluminum alloy building template units can accurately link together；By using nylon stop nut,
Two and more than two aluminum alloy building template units can be securely attached together, and can be prevented in work progress
Production loosens.
Another preferred embodiment according to the present invention, the aluminum alloy mould plate structural unit be by using aluminium alloy liquid simultaneously
Compression casting integrated molding is carried out using die casting machine.Die-casting process is usually that then will be melted using aluminium ingot and aluminium scrap as raw material
Good aluminium alloy liquid by the injection system injection of die casting machine to being fixed in the mold on die casting machine, pressing by aluminium alloy liquid
Coagulation forming in casting mould, the ejection system ejection die that then casting passes through die casting machine.Die casting is integrally formed aluminum alloy pattern plate and uses
Raw material (aluminium section bar or aluminium plate) cost for being used relative to current welding aluminum alloy pattern plate of raw material (aluminium ingot and aluminium scrap) cost
Want much lower；In addition, the integrally formed aluminum alloy pattern plate of die casting does not need welding sequence yet, process is simple, and production cost is low, efficiency
Height, while energy conservation and environmental protection.
Another preferred embodiment according to the present invention, the aluminum alloy mould plate structural unit is by using semi-solid aluminium alloy
Slurry and application die casting machine progress compression casting integrated molding.Semisolid pressure casting be typically also using aluminium ingot and aluminium scrap as raw material,
First semisolid slurry is made using pulping process in the aluminium alloy liquid melted, then the pressure that semisolid slurry is passed through die casting machine
It penetrates in system injection to the mold being fixed on die casting machine, in die casting after coagulation forming, casting passes through aluminium alloy slurry
The ejection system ejection die of die casting machine.Have that casting flaw is few, compactness using the aluminum alloy pattern plate of semisolid pressure casting technique productions
The advantages that height, good mechanical property；Raw material (aluminium ingot and aluminium scrap) cost phase that the integrally formed aluminum alloy pattern plate of semisolid pressure casting uses
It is also much lower for welding raw material (aluminium section bar or aluminium plate) cost that aluminum alloy pattern plate uses at present；In addition, semisolid pressure casting one
Body formed aluminum alloy pattern plate does not need welding sequence yet, and process is simple, and production cost is low, efficient, while energy conservation and environmental protection.
Further characteristic of the invention and advantageous effect are embodied in illustrating in subsequent embodiment.
Description of the drawings
Fig. 1 is the aluminum alloy mould plate unit overall structure diagram of the embodiment of the present invention one；
Fig. 2 is the overall structure diagram of the mould side structural member of the embodiment of the present invention one；
Fig. 3 is the aluminum alloy mould plate unit overall structure diagram with mould side structural member of the embodiment of the present invention one；
Fig. 4 is the aluminum alloy mould plate unit overall structure diagram of the embodiment of the present invention two；
Fig. 5 is the overall structure diagram of the modular angle structural member of the embodiment of the present invention two；
Fig. 6 is the aluminum alloy mould plate unit overall structure diagram with modular angle structural member of the embodiment of the present invention two；
Fig. 7 is the overall structure diagram of the modular angle connector of the embodiment of the present invention three, positioning bolt and stop nut；
Fig. 8 is the template splicing overall structure diagram of the embodiment of the present invention three；
Fig. 9 is the overall structure diagram that aluminum alloy mould plate is combined in common welding；
In figure：1 bottom plate, 2 frames, 2-1 first through hole, the second through-holes of 2-11, the first concave inward structures of 2-2 cavity, 2-3 modular angles
Structural cavity body, 3 main reinforcing rib structure bodies, 4 reinforcing rib structure bodies, 5 jiaos of reinforcing rib structure bodies, 6 positioning bolts, 6-1 setting circles
Cylinder, 7 nylon stop nuts, 8 mould side structural members, 8-1 bulge-structures body, 9 modular angle structural members, 9-1 modular angles connector, 10 lead to
Hole, 11 first threaded holes, the second threaded holes of 11-1,12 first screws, the second screws of 12-1.
Specific implementation mode
Embodiment one：
Fig. 1 shows the preferred structure for being integrally formed aluminum alloy mould plate of the present invention：It is integrally formed Alminum Project mould
Plate unit, aluminum alloy mould plate is square or rectangle, including bottom plate (1), frame (2), main reinforcing rib structure body (3), secondary reinforcement
Muscle structure (4)；The main reinforcing rib structure body (3) is set on bottom plate (1) and is connect with the frame (2), main reinforcing rib
Structure 3 is in " ten " font, and " ten " font point of intersection has the cylindrical structure of area increased/intensity, the main reinforcing rib knot
The height of structure body (3) is equal with the height of frame (2)；The secondary reinforcing rib structure body (4) be also disposed on bottom plate (1) and with
The frame (2) and main reinforcing rib structure body (3) connection, the height of the secondary reinforcing rib structure body (4) is the frame
About the 25% of height, secondary reinforcing rib structure body 4 are arranged in grid type, such as include multiple " well " font grids；The aluminium alloy mould
The frame angle of harden structure unit is additionally provided with angle reinforcing rib structure body (5), height and the side of the angle reinforcing rib structure body (5)
Frame (2) height is equal, and angle reinforcing rib structure body 5 constitutes hollow isosceles triangular structure with frame 2；It is arranged on the frame (2)
It is useful for being fastenedly connected multiple first through hole (2-1) of other aluminum alloy building template units, multiple first through hole per side
The linear array arrangements of 2-1, have been additionally provided with the multiple of stent side structural member (8) effect on the outside of the frame (2)
First concave inward structure cavity (2-2), the first concave inward structure cavity are irregular polygon, including opposite two straight flanges and opposite
Two arc-shaped sides, arc-shaped side is recessed to irregular polygon, arc-shaped side and adjacent straight flange arc transition；In linear direction
On, multiple through-hole 2-1 are staggered with multiple first concave inward structure cavity 2-2；Aluminum alloy mould plate height may be implemented in this structure
Structural strength and the rigidity of structure, while ensureing low template weight.The aluminum alloy mould plate structural unit of the present embodiment is
Compression casting integrated molding is carried out by using aluminium alloy liquid and application die casting machine；The integrally formed aluminum alloy pattern plate of die casting does not need
The advantages that welding sequence, has that raw material cost is low, process is simple, low manufacture cost, efficient, energy conservation and environmental protection.
Fig. 2 shows the overall structure diagrams of the mould side structural member (8) of the present embodiment：The material of mould side structural member (8) is
Plastics, such as nylon plastic(s) have the characteristics that wear-resisting and alkaline-resisting.It is provided on mould side structural member (8) and Fig. 1 aluminum alloy building templates
The corresponding multiple bulge-structure bodies (8-1) of multiple first concave inward structure cavitys (2-2) of unit, bulge-structure body 8-1 shapes
Match with concave inward structure cavity 2-2 shapes, and is provided with and multiple through-holes of Fig. 1 aluminum alloy building template units (2-1)
Corresponding multiple second through-hole 2-11, in order to be fastenedly connected other aluminum alloy building template units；Multiple bulge-structures
Property is staggered along body 8-1 and multiple second through-hole 2-11, the both ends of each mould side structural member 8 and be located at bulge-structure body 8-
1 or second the outer end of through-hole 2-11 be each provided with a cylindrical protrusions, the protrusion direction and bulge-structure of the cylindrical protrusions
The protrusion direction of body 8-1 is consistent.
Fig. 3 shows the aluminum alloy mould plate unit overall structure diagram with mould side structural member (8) of the present embodiment：Mould side
Bulge-structure body (8-1) on structural member (8) has been fixed in the first concave inward structure cavity (2-2) of aluminum alloy building template unit
Interior, multiple first through hole 2-1 are aligned with multiple second through-hole 2-11, while tightly viscous by mould side structural member (8) using seccotine
Knot is on the side of the aluminum alloy building template unit.Mould side structural member (8) plays the protection aluminum alloy building template unit
Effect, hurt occurs for Ruo Mobian structural members (8), need to only change new, is scrapped without entire template, in this way can be significantly
Improve the service life of the aluminum alloy building template unit.
Embodiment two：
Fig. 4 shows another preferred structure for being integrally formed aluminum alloy mould plate of the present invention：It is integrally formed Alminum Project
Modular unit, including bottom plate (1), frame (2), main reinforcing rib structure body (3) and time reinforcing rib structure body (4)；The main reinforcement
Muscle structure (3) is set on bottom plate (1) and is connect with the frame (2), the height of the main reinforcing rib structure body (3) and side
The height of frame (2) is equal, and main reinforcing rib structure body 3 is in " ten " character form structure, and the side of every " ten " font is that two reinforcements are board-like
Structure is provided with perpendicular or intersection short assistant reinforcement plate between two reinforcing plates；The secondary reinforcing rib structure body (4)
Also it is disposed on bottom plate (1) and is connect with the frame (2) and the main reinforcing rib structure body (3), the secondary reinforcing rib knot
The height of structure body (4) is about the 20% of the bezel height, and secondary reinforcing rib structure body 4 is arranged in grid type, such as includes multiple
" well " font grid；The modular angle of the aluminum alloy mould plate structural unit has been additionally provided with the more of stent corner structure part (9) effect
A/tetra- the second concave inward structure cavitys (2-3), height and the frame (2) height of the second concave inward structure cavity (2-3)
It is equal；Through-hole (10) is additionally provided on the second concave inward structure cavity (2-3) in order to mounting screw, the axis of the through-hole 10
Symmetrical center line parallel with the plane where bottom plate 1 and by the second concave inward structure cavity 2-3；It is arranged on the frame (2)
It is useful for being fastenedly connected multiple first through hole 2-1 of other aluminum alloy building template units, also be set in the outside of the frame (2)
It has been equipped with loss of weight and/or has coordinated multiple first concave inward structure cavitys (2-2) of positioning action, first through hole 2-1, the first indent
Structural cavity body 2-2 is identical as one structure of embodiment；The high structural strength and the rigidity of structure of aluminum alloy pattern plate may be implemented in this structure, together
When ensure low template weight.The aluminum alloy mould plate structural unit of this example be by using semi-solid aluminium alloy slurry simultaneously
Compression casting integrated molding is carried out using die casting machine；The integrally formed aluminum alloy pattern plate of semisolid pressure casting does not need welding sequence, has
The advantages that raw material cost is low, high mechanical strength, process are simple, low manufacture cost, efficient, energy conservation and environmental protection.
Fig. 5 shows the overall structure diagram of the modular angle structural member (9) of the present embodiment：The material of modular angle structural member (9) is
High-strength aluminum alloy, the second indent knot of the shape setting and the aluminum alloy building template unit modular angle of Fig. 4 of modular angle structural member (9)
The shape of structure cavity (2-3) matches, to cooperate with it.Modular angle structural member 9 include tool there are two arc sections bottom,
There are two the middle part of small triangular part, tools for tool there are one the top of big triangular part, and modular angle structural member is additionally provided with threaded hole 11 on (9)
It is easily installed trip bolt, the axis of threaded hole 11 is parallel with the plane where bottom plate 1, two arc sections, two small triangular parts
About the axisymmetrical of threaded hole 11, the cusp projection of the big triangular part is on the projection line of the axis of threaded hole 11, the circle
Arc transition between arc portion and small triangular part, the screw-in point of the threaded hole 11 are located at the bottom surface of the bottom with two arc sections,
The intersecting lens of straight line and adjacent two frame 2 after installation where the cusp of the big triangular part repeats, and there are two arc sections for the tool
The bottom surface of bottom is concordant with the bottom surface of the second concave inward structure cavity 2-3.
Fig. 6 shows the aluminum alloy mould plate unit overall structure diagram with modular angle structural member (9) of the present embodiment：Modular angle
Structural member (9) has been embedded in the second concave inward structure cavity (2-3) of aluminum alloy building template unit, while using the first screw
(12) modular angle structural member (9) is allowed to link together securely with the aluminum alloy building template unit, the first screw 12 screws in mould
In the threaded hole 11 of corner structure part 9.Modular angle structural member (9) plays the protection aluminum alloy building template unit, Ruo Mobian
Hurt occurs for structural member (8), need to only change new, is scrapped without entire template, can increase substantially the aluminium in this way and close
The service life of golden building template unit.
Embodiment three：
Fig. 7 shows the whole of preferred modular angle connector (9-1) of the invention, positioning bolt (6) and nylon stop nut (7)
Body structural schematic diagram：The material of the modular angle structural member (9-1) of the present embodiment is stainless steel, such as 316,304, there is high intensity and resistance to
The characteristics of corrosion；The modular angle connector (9-1) of the present embodiment has symmetrical structure, the contour structures setting of half and embodiment
The shape setting of the modular angle structural member (9) of Fig. 5 in two is the same, in this way can be being provided with corresponding second at two panels modular angle
The modular angle of the aluminum alloy building template unit of concave inward structure cavity 2-3 is accurate and is securely attached together, modular angle connector (9-
1) threaded hole (11-1) is additionally provided on convenient for fastening mounting screw.Have in the middle part of positioning bolt (6) positioning cylindrical surface (6-1) with
Ensure that aluminum alloy pattern plate described in two panels accurately links together, the both ends of positioning cylindrical surface 6-1 are respectively to screw section, thread segment, are revolved
Tight section has outer surface striped and indent polygonal blind hole, screws section, the position tool that thread segment is in contact with positioning cylindrical surface 6-1
There is smaller diameter segment, for the diameter of the smaller diameter segment less than the diameter for screwing section, thread segment, positioning bolt 6 passes through frame 2
It is fastened with nylon stop nut 7 after the through-hole of side；Nylon stop nut 7 can effectively prevent the aluminum alloy pattern plate that two panels has been spliced to make
It is loosened with process production.
Fig. 8 shows the preferred template splicing overall structure diagram of the present invention：Modular angle connector (9-1) has been embedded in
In interior second recessed structural cavity body (2-3) of two panels aluminum alloy building template unit, while modular angle is allowed using the second screw (12-1)
Connector (9-1) critically links together aluminum alloy building template unit described in two panels securely.The present embodiment also passes through
The two panels aluminum alloy building template unit is further accurately linked together using positioning bolt (6), and by making
The two panels aluminum alloy building template unit is further securely attached together with nylon stop nut (7).By with
On connection, the aluminum alloy building template unit that two panels links together is very solid and reliable, in addition, being made using suitable tool
The aluminum alloy building template unit that two panels links together is also easy to dismantle and spell again.Fig. 8 is also shown what two panels linked together
Other modular angles of aluminum alloy building template unit are also inlaid with modular angle structural member (9) to protect the aluminum alloy building template unit
Modular angle.
In above-described embodiment one, aluminum alloy building template structural unit may be configured as 396*396*35mm specifications, and side is set
The modern designs of plastics side structural member (8) set is 400*2*35mm specifications, the modern designs of plastics side structural member (8) and aluminum alloy building template unit knot
It is 400*400*35mm specifications after conjunction；The unit can be spliced into the structure list of bigger on demand in factory in actual use
Then member transports to construction site and is mounted to buildings model and carry out concrete cast such as 2400*400*35mm structural units, when applying
Factory can be transported after work back again to carry out splitting to lay equal stress on to dress up meeting new architectural engineering such as 2000*400*35mm structural units
Size requirement, can greatly improve in this way aluminum alloy pattern plate on-gauge plate use accounting.If the modern designs of plastics side structural member (8) touches
Damage, changes the modern designs of plastics side structural member, is scrapped without entire template.
In above-described embodiment three, aluminum alloy building template structural unit may be configured as 400*400*35mm specifications, cope and drag pattern
Plate is 800*400*35mm specifications after being stitched together；The unit can be spliced into bigger on demand in factory in actual use
Structural unit then transport to construction site and be mounted to buildings model and carry out concrete to pour such as 1600*400*35mm structural units
Note, can be transported back again after construction factory its modular angle is split and install additional into as 2400*400*35mm structural units with
Meet the size requirement of new architectural engineering, the on-gauge plate that can greatly improve aluminum alloy pattern plate in this way uses accounting.If modular angle knot
Clashing and breaking occur for component 9, change modular angle structural member 9, are scrapped without entire template.
Although above description with it is different implementation exemplify, under the premise of not colliding or interfere, each technical characteristic with/
Or technical solution mutually can be combined arbitrarily and constitute the different technologies scheme based on the present invention.
The above embodiment is the description of the invention, is not limitation of the invention, it is possible to understand that is not departing from this hair
In the case of bright principle and spirit a variety of change, modification, replacement and modification, guarantor of the invention can be carried out to these embodiments
Shield range is defined by the appended claims and the equivalents thereof.
Claims (13)
1. a kind of integrated molding aluminum alloy building template, including bottom plate (1), frame (2), main reinforcing rib structure body (3) and time plus
Strengthening tendons structure (4), main reinforcing rib structure body (3) are set on bottom plate (1) and are connect with frame (2), main reinforcing rib structure body
(3) height is the 30-100% of frame (2) height, and secondary reinforcing rib structure body (4) is also disposed on bottom plate (1) and and frame
(2) and main reinforcing rib structure body (3) connection, the height of secondary reinforcing rib structure body (4) are the 5-50% of frame (2) height, special
Sign is：Main reinforcing rib structure body is in " ten " font, and secondary reinforcing rib structure body is arranged in grid type, is arranged on frame (2) useful
In the multiple first through hole (2-1) for being fastenedly connected coupled aluminum alloy building template, multiple the of every side of frame (2)
The linear array arrangement of one through-hole, has been additionally provided with stent side structural member (8) effect and/or has been subtracted on the outside of frame (2)
Multiple first concave inward structure cavitys (2-2) of recast, the first concave inward structure cavity are irregular polygon, multiple first through hole
It is staggered with multiple first concave inward structure cavitys.
2. a kind of integrated molding aluminum alloy building template according to claim 1, it is characterised in that：The first indent knot
Structure cavity (2-2) includes that opposite two straight flanges and opposite two arc-shaped sides, arc-shaped side are recessed to irregular polygon, arc
Shape side and adjacent straight flange arc transition；Mould side structural member (8) is fastenedly connected on the outside of aluminum alloy building template.
3. a kind of integrated molding aluminum alloy building template according to claim 2, it is characterised in that：The Alminum Project
The frame angle of template is provided with angle reinforcing rib structure body (5), and the height of angle reinforcing rib structure body (5) is the 30- of frame (2) height
100%, angle reinforcing rib structure body constitutes hollow triangular structure with frame.
4. a kind of integrated molding aluminum alloy building template according to claim 2, it is characterised in that：Mould side structural member
(8) material is nylon plastic(s) or aluminium alloy, is provided with and multiple first concave inward structure cavitys (2-2) on mould side structural member (8)
Corresponding multiple bulge-structure bodies (8-1), multiple bulge-structure shapes match with the first concave inward structure cavity geometry, with
And multiple second through-holes (2-11) corresponding with multiple first through hole (2-1) are provided with, multiple bulge-structure bodies and multiple the
Property is staggered along two through-holes.
5. a kind of integrated molding aluminum alloy building template according to claim 1, it is characterised in that：The Alminum Project
The the second concave inward structure cavity for being fixedly connected with modular angle structural member (9) or modular angle connector (9-1) has been provided at the modular angle of template
(2-3)。
6. a kind of integrated molding aluminum alloy building template according to claim 5, it is characterised in that：The second indent knot
Through-hole (10) is additionally provided on structure cavity (2-3) in order to mounting screw, the axis of the through-hole is parallel with the plane where bottom plate.
7. a kind of integrated molding aluminum alloy building template according to claim 5, it is characterised in that：The modular angle structural member
(9) shape and the shape of the second concave inward structure cavity (2-3) match, and modular angle structural member (9) includes that there are two arc sections for tool
Bottom, there are one the tops of big triangular part there are two the middle part of small triangular part, tool for tool, be additionally provided with screw thread on modular angle structural member
The axis in hole (11), threaded hole is parallel with the plane where bottom plate, and two arc sections, two small triangular parts are about the threaded hole
Axisymmetrical, the cusp projection of the big triangular part is on the projection line of the axis of threaded hole.
8. a kind of integrated molding aluminum alloy building template according to claim 7, it is characterised in that：The arc sections with it is small
Arc transition between triangular part, the screw-in point of the threaded hole are located at the bottom surface of the bottom with two arc sections, this is big after installation
The intersecting lens of straight line where the cusp of triangular part and adjacent two frame repeats, the tool there are two the bottom surface of the bottom of arc sections with
The bottom surface of second concave inward structure cavity is concordant.
9. a kind of integrated molding aluminum alloy building template according to any one of claim 5-8, it is characterised in that：Modular angle
Connector (9-1) has symmetrical structure, and the contour structures of half are the same with the shape setting of modular angle structural member (9), modular angle company
Threaded hole (11-1) is additionally provided on fitting (9-1) convenient for fastening mounting screw；There is positioning cylindrical surface in the middle part of positioning bolt (6)
(6-1), the both ends of positioning cylindrical surface are respectively to screw section, thread segment, and positioning bolt is used after the first through hole of frame side
Stop nut (7) fastens.
10. a kind of integrated molding aluminum alloy building template according to any one of claim 5-8, it is characterised in that：Peace
When dress, the modular angle connector (9-1) is embedded in the second concave inward structure cavity (2-3) of adjacent two panels aluminum alloy building template
It is interior, while keeping modular angle connector (9-1) securely that two panels aluminum alloy building template unit is accurate using the second screw (12-1)
Ground links together.
11. a kind of integrated molding aluminum alloy building template according to any one of claim 1-8, it is characterised in that：Institute
It is in " ten " font to state main reinforcing rib structure body, and " ten " font point of intersection has the cylindrical structure of area increased/intensity；Or it is described
Main reinforcing rib structure body is in " ten " character form structure, and the side of every " ten " font is two reinforcement plank frames, two reinforcing plates it
Between be provided with it is perpendicular or intersection short assistant reinforcement plate.
12. the integrated molding aluminum alloy building template unit according to claim 1,3,5, any one of 6, feature exist
In：The aluminum alloy mould plate structural unit be by using aluminium alloy liquid and application die casting machine carry out compression casting one at
Type.
13. the integrated molding aluminum alloy building template unit according to claim 1,3,5, any one of 6, feature exist
In：The aluminum alloy building template unit is to carry out compression casting one by using semi-solid aluminium alloy slurry and application die casting machine
It is body formed.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810565143.5A CN108590163B (en) | 2018-06-04 | 2018-06-04 | Integrated into one piece aluminum alloy building templates |
| PCT/CN2019/082991 WO2019233193A1 (en) | 2018-06-04 | 2019-04-17 | Integrally-formed aluminum alloy construction template |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810565143.5A CN108590163B (en) | 2018-06-04 | 2018-06-04 | Integrated into one piece aluminum alloy building templates |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108590163A true CN108590163A (en) | 2018-09-28 |
| CN108590163B CN108590163B (en) | 2020-08-14 |
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ID=63630610
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810565143.5A Active CN108590163B (en) | 2018-06-04 | 2018-06-04 | Integrated into one piece aluminum alloy building templates |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN108590163B (en) |
| WO (1) | WO2019233193A1 (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109610808A (en) * | 2018-11-11 | 2019-04-12 | 筑梦高科建筑有限公司 | A kind of high-rise aluminum dipping form board combining structure of building |
| CN109629828A (en) * | 2018-12-03 | 2019-04-16 | 筑梦高科建筑有限公司 | A kind of quick rigging mechanism of semi-solid-state shaping |
| CN109653488A (en) * | 2019-01-14 | 2019-04-19 | 广西汉瑞金属科技有限公司 | A kind of modular unit and its installation method of building template support system |
| CN109853938A (en) * | 2019-03-14 | 2019-06-07 | 广东博智林机器人有限公司 | Building template assembly |
| WO2019233193A1 (en) * | 2018-06-04 | 2019-12-12 | Cao Haiping | Integrally-formed aluminum alloy construction template |
| CN111809862A (en) * | 2020-07-17 | 2020-10-23 | 赤壁富祥盛科技有限公司 | Aluminum alloy template processing method |
| CN111877740A (en) * | 2020-06-18 | 2020-11-03 | 徐骏峰 | Reinforced green building template |
| CN111974964A (en) * | 2020-09-09 | 2020-11-24 | 苏州慧驰轻合金精密成型科技有限公司 | Ultrahigh-strength high-heat-conductivity semisolid extrusion casting aluminum alloy casting and preparation process thereof |
| CN112982953A (en) * | 2021-03-03 | 2021-06-18 | 张文郡 | Building splicing template |
| CN113006463A (en) * | 2021-02-02 | 2021-06-22 | 山东华盛荣镁业科技有限公司 | Integral die casting type template |
| CN113107189A (en) * | 2021-04-16 | 2021-07-13 | 李鑫 | Aluminum template structure |
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| JPH09221910A (en) * | 1996-02-15 | 1997-08-26 | Akemasa Kurotani | Concrete form |
| CN104763138A (en) * | 2015-04-13 | 2015-07-08 | 河北润林新材料科技有限公司 | Building template for resisting injection molding epitome |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2019233193A1 (en) * | 2018-06-04 | 2019-12-12 | Cao Haiping | Integrally-formed aluminum alloy construction template |
| CN109610808A (en) * | 2018-11-11 | 2019-04-12 | 筑梦高科建筑有限公司 | A kind of high-rise aluminum dipping form board combining structure of building |
| CN109610808B (en) * | 2018-11-11 | 2021-04-23 | 广东博智林机器人有限公司 | High-rise building aluminum formwork combined structure |
| CN109629828A (en) * | 2018-12-03 | 2019-04-16 | 筑梦高科建筑有限公司 | A kind of quick rigging mechanism of semi-solid-state shaping |
| CN109653488A (en) * | 2019-01-14 | 2019-04-19 | 广西汉瑞金属科技有限公司 | A kind of modular unit and its installation method of building template support system |
| CN109853938A (en) * | 2019-03-14 | 2019-06-07 | 广东博智林机器人有限公司 | Building template assembly |
| CN111877740A (en) * | 2020-06-18 | 2020-11-03 | 徐骏峰 | Reinforced green building template |
| CN111877740B (en) * | 2020-06-18 | 2023-11-03 | 内蒙古城建工程股份有限公司 | Reinforced green building template |
| CN111809862A (en) * | 2020-07-17 | 2020-10-23 | 赤壁富祥盛科技有限公司 | Aluminum alloy template processing method |
| CN111974964A (en) * | 2020-09-09 | 2020-11-24 | 苏州慧驰轻合金精密成型科技有限公司 | Ultrahigh-strength high-heat-conductivity semisolid extrusion casting aluminum alloy casting and preparation process thereof |
| CN113006463A (en) * | 2021-02-02 | 2021-06-22 | 山东华盛荣镁业科技有限公司 | Integral die casting type template |
| CN112982953A (en) * | 2021-03-03 | 2021-06-18 | 张文郡 | Building splicing template |
| CN113107189A (en) * | 2021-04-16 | 2021-07-13 | 李鑫 | Aluminum template structure |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108590163B (en) | 2020-08-14 |
| WO2019233193A1 (en) | 2019-12-12 |
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