CN108589636A - A kind of track groove and open drain is secondary connects high construction method - Google Patents

A kind of track groove and open drain is secondary connects high construction method Download PDF

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Publication number
CN108589636A
CN108589636A CN201810281657.8A CN201810281657A CN108589636A CN 108589636 A CN108589636 A CN 108589636A CN 201810281657 A CN201810281657 A CN 201810281657A CN 108589636 A CN108589636 A CN 108589636A
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China
Prior art keywords
construction
track groove
open drain
track
case
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Granted
Application number
CN201810281657.8A
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CN108589636B (en
Inventor
吴恺
吴恺一
王施恩
沈诚
吴庆飞
倪正华
王千星
黄佳
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Shanghai International Port Group Co Ltd
China Construction Harbour and Channel Engineering Bureau Group Co Ltd
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Shanghai International Port Group Co Ltd
China State Construction Harbour Construction Co Ltd
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Priority to CN201810281657.8A priority Critical patent/CN108589636B/en
Publication of CN108589636A publication Critical patent/CN108589636A/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B3/00Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
    • E02B3/04Structures or apparatus for, or methods of, protecting banks, coasts, or harbours
    • E02B3/06Moles; Piers; Quays; Quay walls; Groynes; Breakwaters ; Wave dissipating walls; Quay equipment
    • E02B3/068Landing stages for vessels
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B1/00Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
    • E01B1/008Drainage of track
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B23/00Easily dismountable or movable tracks, e.g. temporary railways; Details specially adapted therefor
    • E01B23/10Shiftable tracks for heavy loads, e.g. carrying excavators
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/005Making of concrete parts of the track in situ
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03FSEWERS; CESSPOOLS
    • E03F3/00Sewer pipe-line systems
    • E03F3/06Methods of, or installations for, laying sewer pipes
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2204/00Characteristics of the track and its foundations
    • E01B2204/07Drainage
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2204/00Characteristics of the track and its foundations
    • E01B2204/11Embedded tracks, using prefab elements or injecting or pouring a curable material

Abstract

High construction method is connect the invention discloses a kind of track groove and open drain are secondary, it includes first carrying out the construction for the first time of track groove and open drain, and construction elevation of track groove is consistent with maintenance channel concrete cushion absolute altitude, open drain absolute altitude is consistent with the basic three slag bed course top surface absolute altitudes in case angle;Then, case area's construction is carried out;Finally, the track groove that is formed in first time construction and track groove is carried out on the basis of open drain and open drain connects second high of construction, and to the designed elevation of track groove and open drain.Track groove arrangement and method for construction provided by the invention can be good at being suitable for automatic yard, it uses the secondary construction of track groove and open drain, by track groove and maintenance channel collectively as construction channel, construction efficiency is considerably improved, the duration has been saved, efficiently solves the problems, such as construction channel;It ensure that construction quality.

Description

A kind of track groove and open drain is secondary connects high construction method
Technical field
The present invention relates to construction technologies, and in particular to the construction technology of track groove.
Background technology
In recent years, as automated container terminal technology is successfully applied successively in the world, the part of China Harbour unit of operation also proposes to build the requirement of automated container terminal respectively.
For example, PORT OF SHANGHAI ocean mountain Phase IV project is the first full-automatic container terminal of China, use newest in the world Generation automatic cabinet handling facilities and first-class automated production management control system, harbour service use " double trolley collection The loading and unloading capacity scheme of vanning unloader+automated guided vehicle (AGV)+automatic rail-mounted gantry crane (ARMG) ", mainly It is made of stevedoring, horizontal transport, stockyard freight handling automatization and fully automatic system, harbor equipment automation includes master Trolley configures the double trolley gantry crane of suspender, secondary trolley configuration suspender, and main carriage is the remote control of manual intervention, and secondary trolley is complete Automated job pattern;Horizontal transport uses the transport vehicle of homing guidance, is manipulated without driver;Stockyard handling are then used from dynamic rail Road formula gantry.Automated container terminal handling capacity, the efficiency of loading and unloading, energy conservation and environmental protection, safety etc. have compared with For advantage outstanding.
Compared with traditional container terminal, the loading and unloading capacity of full-automatic container terminal, handling flow, arrangement form Etc. having occurred larger variation, stockyard design construction also produces larger difference.As foreign mountain Phase IV project using be it is complete from The container handling technology of dynamicization proposes higher requirement to the quality of stockyard construction, is also wanted to the precision of engineering construction Ask harsher, more strictly, this thereby necessarily increases the difficulty of engineering construction, are also brought to the construction technology at scene huge Challenge.
The construction of full-automatic container terminal there is no successful practical experience in China, about full-automatic container code Head Specific construction technology is also in the starting stage of fumbling.Site operation technical problem is the core of the construction of automated container terminal Can the heart problem whether site problems solve, smoothly complete greatly automatic dock is restrict, and reach according to design requirement The function of desired design.
It is entirely different on design scheme since automated container terminal is compared with conventional container stockyard:
1) setting collection card channel in conventional case area, and automate case field and use unattended, realization case field unmanned management, Therefore no longer set collection card channel;
2) conventional case field uses tire crane operation, only need to arrange tyre crane concrete track in case field both sides.Nobody is automatic Changing case field uses track crane operation, case field both sides to arrange Novel U-shaped track groove.
3) conventional case field because case sector width it is limited, case is not provided with gutter in field;And it automates case field and needs in each case Open drain is set among area.
Automated container terminal can not be suitable for by thereby resulting in the construction technology in existing conventional container stockyard, therefore, it carries It disclosure satisfy that in automated container terminal layout characteristics for a kind of and with construction efficiency construction work can be ensured the construction quality The problem of skill is this field urgent need to resolve.
Invention content
For the problems of prior art, a kind of arrangement and method for construction suitable for automated container terminal is needed.
For this purpose, connecing high construction party technical problem to be solved by the invention is to provide a kind of track groove and open drain are secondary Method, the construction method include:
It carries out track groove and open drain is constructed for the first time, and construction elevation of track groove and maintenance channel concrete mats Layer absolute altitude is consistent, and open drain absolute altitude is consistent with the basic three slag bed course top surface absolute altitudes in case angle;
Carry out case area's construction;
Track groove is carried out on the basis of the track groove that first time construction is formed and open drain connects second high of construction, And to the designed elevation of track groove and open drain.
Further, when track groove is constructed for the first time, track cell wall reinforced frame is set to an a little higher than construction elevation.
Further, when open drain is constructed for the first time, vertical reinforcement is inserted at an a little higher than construction elevation, and Open drain bedding is carried out with steel plate.
Further, track groove and when the secondary construction in open drain, clears up track groove and bright ditch side wall top surface first, it is ensured that Free from admixture and dust;Next carries out connecing high-order bit steel reinforcement cage erection, and is welded with the construction reinforced bar of lower part one time, ensures reinforcing bar It is integrally formed;It finally carries out template and sets up and pour side wall concrete.
Further, case area work progress is as follows:
1) it pours and repairs track concrete cushion between the adjacent areas Liang Xiang, backfill railway ballast stone is to track after the completion of bed course maintenance Slot, railway ballast backfill absolute altitude to having poured bed course, are rolled railway ballast to closely knit after the completion of backfill, so far, form construction channel;
2) it carries out three slag bed course of case area to pave and be compacted, this process is once constructed based on open drain reduces absolute altitude, construction Machinery can carry out three slags in case area and pave and roll, while also can be by three slag pad near open drain directly across open drain Lamination is real;
3) three slag curing periods it is up to standard after, using established maintenance channel and both sides track groove railway ballast basis as case angle base Plinth construction channel, and carry out case angle base concrete and pour;
4) three slags of shelves are filled out between the basis of paving box angle, are poured and are filled out a grade facing concrete.
Track groove arrangement and method for construction provided by the invention can be good at being suitable for automatic yard, use track groove and row The secondary construction of the bright ditch of water, by track groove and maintenance channel collectively as construction channel, considerably improve construction efficiency, save Duration efficiently solves the problems, such as construction channel;It ensure that construction quality.
Meanwhile the secondary construction method in open drain therein, it ensure that the compactness on case angle basis near bright ditch;Effectively keep away Construction period construction quality problem caused by differential settlement caused by the big foundation structure difference of stockyard size is exempted from.
Description of the drawings
It is further illustrated the present invention below in conjunction with the drawings and specific embodiments.
Fig. 1 is the floor map for automating case field and conventional case field;
Fig. 2 is conventional case field diagrammatic cross-section;
Fig. 3 is automation case field diagrammatic cross-section;
Fig. 4 is the level schematic diagram that construction channel is formed in this example.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below Conjunction is specifically illustrating, and the present invention is further explained.
This part illustrates the implementation process of this programme by taking certain harbor automatic stockyard as an example.
It is long and narrow layout that automatic yard design in this example, which uses ARMG track crane operating types, each case area,.Its On design scheme with conventional container stockyard difference lies in:
1) setting collection card channel, stockyard are used as truck transport container channel, construction period during runing in conventional case area It can also be used as construction channel and transport the construction materials such as three slags, concrete.And case field is automated using unattended, realization case field nothing Peopleization manages, therefore no longer sets collection card channel, can not be using collection card channel as the construction channel of three slags, concrete, such as Fig. 1 institutes Show.
2) conventional case field uses tire crane operation, only need to arrange tyre crane concrete track in case field both sides.And this example In automatic yard design scheme, unmanned automation case field uses ARMG track crane operations, case field both sides to arrange Novel U-shaped track Slot (as shown in Figure 2).Construction channel is can be used as from the floor plan design as it can be seen that repair track between only two track grooves, Right maintenance channel only has 3.9m wide, and construction machinery, vehicle must can enter case field across track crane basis, carry out three slags Equal raw materials paving and being compacted.This method will certainly cause the damage for being completed track U-type groove concrete wall.
3) conventional case field because case sector width it is limited, case is not provided with gutter in field;And it automates among each case area in case field Open drain is set, cause three slag of case base can not be formed it is elongated pave, influence three slag spreading qualities, and construction efficiency is low.
4) in this example fractional orbital basis across hydraulic fill sand, jackstone back filled region and area of cutting into a mountain, different geological conditions and Differential settlement caused by track infrastructure segmentation dead weight is different will lead to the absolute altitude problem of later stage track installation.
In this way, the automatic yard in this example is when carrying out case field foundation construction, charging car and road roller then need to be from dimensions Repair into cartonning field, certainly will will be across track foundation and track groove, and in work progress, track groove is first constructed, and from Dynamicization stockyard track cell wall absolute altitude is above the ground level absolute altitude, this will lead to the breakage of work progress middle orbit cell wall.Similarly, it drains Bright ditch has blocked the continuous construction of case field, influence basis pave and consolidation effect.
According in this case, this example according to automatic yard layout characteristics, the change working procedure of innovation, by track groove and Open drain is constructed in two times, that is, carries out secondary connecing high construction:It constructs for the first time, reduces the height of track cell wall and furrow bank, the Secondary construction is poured again to designed elevation.
Principle accordingly, the secondary basic process for connecing high construction here are as follows:
First, it carries out track groove and open drain is constructed for the first time, and construction elevation of track groove and maintenance channel are mixed Solidifying soil padding designed elevation is consistent, and open drain absolute altitude is consistent with the basic three slag bed course top surface absolute altitudes in case angle;
When the step is constructed, track groove and the positioning of open drain baseline are first carried out, foundation trench excavation, Zhi Limo are then carried out Plate, reinforcing bar binding, finally carry out track groove and open drain concreting;
Then repair channel concrete cushion pour with track groove railway ballast roll compacting construction;To avoid railway ballast from compressing It may be rolled damaged problem, a little higher than track groove Sidewall Height of track groove railway ballast packed height with track groove sidewall;
Then, case area's construction is carried out;
When case area constructs, repair track concrete cushion between the adjacent areas Liang Xiang is poured first, is returned after the completion of bed course maintenance Railway ballast stone is filled out to track groove, railway ballast backfills absolute altitude to having poured bed course, is rolled railway ballast to closely knit after the completion of backfill, until This, forms construction channel;
Then it carries out three slag of case area to pave and be compacted, when construction first covers open drain with customization steel plate, prevents road roller Damage open drain side wall by pressure;After three slags are compacted and reach designed elevation and intensity, carries out case angle base concrete and pour, at this time Using maintenance channel and the track groove basis for filling in railway ballast collectively as construction channel;
It then carries out filling out three slags of shelves between paving case angle basis, pour and fill out a grade facing concrete;
Finally, track groove is carried out on the basis of the track groove formed in first time construction and open drain connects high second Construction, and to absolute altitude.
Track groove and open drain is secondary when connecing high construction, first carries out track groove and the cleaning of open drain side wall top surface, really Protect free from admixture and dust;It then carries out connecing high-order bit reinforcing bar binding and welding, it is ensured that connect high-order bit reinforcing bar and once construct with lower part Position reinforcing bar forms entirety, and ensures the ratio of reinforcement;Template is finally carried out to set up and concreting.
This example is connect high arrangement and method for construction and can be formed efficient construction channel using secondary, meets earthwork balance, three slags booth Paving and case angle basis, the crossed construction for filling out shelves, lifting construction efficiency.Meanwhile to ensure the construction quality, this example is also reinforced pair The compacting measure of the dirt road base, three slags of case field.On the other hand, this example is also according to construction time track foundation, case angle basis, synthesis The important features such as pipe trench position is in different geological conditions, settling amount and Subsidence trend, by reserved heavy to pre-embedded bolt Drop, cell wall is secondary connects high working measure, enhances flexibility and the adaptability of construction.
Carrying out the secondary Specific construction process for connecing high construction in this example as a result, is:
1) first time construction, track U-type groove and row are carried out to 4 track U-type grooves in construction cell and open drain first Water bright ditch spread working hour reserves 15cm and 45cm respectively.
In this step when once constructing to track groove, keep its absolute altitude consistent with maintenance channel concrete cushion absolute altitude, i.e., Reserved 15cm, it is secondary to pour when connecing high;Simultaneously in order to which subsequent construction can make vehicle smoothly cross over track groove, track groove in the process Wall reinforcing bar can not be inserted into former design position, and reinforcing bar is inserted at an a little higher than construction elevation by this example.
In this step when once constructing to open drain, keep its absolute altitude consistent with three slag bedding design absolute altitude of case area, i.e., Reserved 45cm, it is secondary to pour when connecing high;Simultaneously in order to which vehicle can be made smoothly to cross over open drain during subsequent construction, drain Bright ditch reinforcing bar can not also be inserted into former design position, and open drain vertical reinforcement is inserted into a little higher than primary construction in this example At absolute altitude, the steel plate of customization is used in combination to carry out open drain bedding.
2) it pours and repairs track concrete cushion between the adjacent areas Liang Xiang, backfill railway ballast stone is to track after the completion of bed course maintenance U-type groove, railway ballast backfill absolute altitude to having poured bed course, after the completion of backfill using exciting force >=400kN vibrated rollers to railway ballast into Row rolls, it is ensured that railway ballast is closely knit.
In the working procedure of the step so that railway ballast absolute altitude and repair track are mixed in track cell wall absolute altitude, track groove Solidifying soil padding absolute altitude is consistent, to may make Construction traffic that can walk in track groove, and unlikely destruction track cell wall, to make Maintenance channel both sides track groove can also be used as driving channel, the thus broadening walking width (as shown in Figure 4) of Construction traffic.
3) three slag bed courses in case area are carried out to pave and roller compaction construction, once constructing because of open drain reduces furrow bank absolute altitude, After open drain reduces 45cm constructions, it is identical as the basic three slag top surface absolute altitudes in case angle that bright ditch pours top surface absolute altitude for the first time, thus Can guarantee that three slags are when paving and rolling in case area, construction machinery can directly across open drain, and it is unlikely damage open drain by pressure, together When three slag bed courses near open drain can be also compacted, avoid the phenomenon of heavily loaded base corner compactness deficiency from occurring, improve The construction quality of engineering key structures.
4) three slag curing periods it is up to standard after can pour case angle base concrete.
5) three slags of shelves are filled out between the basis of paving box angle after the basis form removal of case angle, pours and fills out a grade facing concrete.
6) it carries out track groove and the secondary of open drain connects height.Track groove and open drain is secondary when connecing high construction, it is advanced Row track groove and the cleaning of open drain side wall top surface, it is ensured that free from admixture and dust;It then carries out connecing high-order bit reinforcing bar binding and weldering It connects, it is ensured that connect high-order bit reinforcing bar and form entirety with the construction part reinforcing bar of lower part one time, and ensure the ratio of reinforcement;Template is finally carried out to take And if concreting.
7) carry out track groove railway ballast pave, sleeper and track installation process, ultimately form ARMG crane operation casees area.
The secondary ARMG crane operation casees area for connecing high arrangement and method for construction and being formed, gantry crane load are transmitted by rail accordingly Lower part railway ballast is passed to sleeper, then by sleeper;Since sleeper bottom absolute altitude will be less than the overlap joint absolute altitudes of track groove one or two times, and cell wall Actually free end, therefore the secondary part that pours is by notable load action, it is secondary pour track groove will not be caused completely quality and Appearance effects.
Furthermore since the place scale of automatic yard is bigger, construction period is long, if disposably that track groove is complete Portion's construction is completed, and in entire work progress middle orbit slot there will be big problem is settled, certainly will influence completion of works quality even Influence normal operation;In this example high construction technology, track groove construction for the first time to second are connect using secondary for track groove Secondary construction gap periods are up to 2 years as long as, can be applied for the second time for due to track groove sedimentation caused by uneven settlement of foundation Working hour completion makes up, and effectively ensures the operation of entire construction quality and later stage engineering.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (5)

1. a kind of track groove and open drain is secondary connects high construction method, which is characterized in that the construction method includes:
It carries out track groove and open drain is constructed for the first time, and construction elevation of track groove and maintenance channel concrete cushion mark High consistent, open drain absolute altitude is consistent with the basic three slag bed course top surface absolute altitudes in case angle;
Carry out case area's construction;
Track groove is carried out on the basis of the track groove that first time construction is formed and open drain connects second high of construction, and extremely The designed elevation of track groove and open drain.
2. track groove according to claim 1 and open drain is secondary connects high construction method, which is characterized in that track groove When primary construction, track cell wall reinforced frame is set to an a little higher than construction elevation.
3. track groove according to claim 1 and open drain is secondary connects high construction method, which is characterized in that open drain When constructing for the first time, vertical reinforcement is inserted at an a little higher than construction elevation, steel plate is used in combination to carry out open drain bedding.
4. track groove according to claim 1 and open drain is secondary connects high construction method, which is characterized in that track groove and Open drain is secondary when connecing high construction, clears up track groove and open drain side wall top surface first;Then on the basis once constructed On connect high-order bit reinforcing bar binding and welding so that connect high-order bit reinforcing bar and form entirety with the construction part reinforcing bar of lower part one time, And ensure the ratio of reinforcement;Template is finally carried out to set up and concreting.
5. track groove according to claim 1 and open drain is secondary connects high construction method, which is characterized in that the case area Work progress is as follows:
1) pour and repair track concrete cushion between the adjacent areas Liang Xiang, after the completion of bed course maintenance backfill railway ballast stone to track groove, Railway ballast backfills absolute altitude to having poured bed course, is rolled railway ballast to closely knit after the completion of backfill, so far, forms construction channel;
2) it carries out three slag bed course of case area to pave and be compacted, this process is once constructed based on open drain reduces absolute altitude, construction machinery It can carry out three slags in case area directly across open drain to pave and roll, while also can be by three slag bed course pressure near open drain It is real;
3) three slag curing periods it is up to standard after, applied as case angle basis using established maintenance channel and both sides track groove railway ballast basis Work channel, and carry out case angle base concrete and pour;
4) three slags of shelves are filled out between the basis of paving box angle, are poured and are filled out a grade facing concrete.
CN201810281657.8A 2018-04-02 2018-04-02 Secondary height-connecting construction method for track groove and drainage open ditch Active CN108589636B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6746181B1 (en) * 2001-02-05 2004-06-08 Gregory P. Heintz Automated dock removal and replacement system and methods of constructing and operating the system
CN106638510A (en) * 2017-01-10 2017-05-10 成都佳美嘉科技有限公司 Hydraulic engineering drainage channel

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6746181B1 (en) * 2001-02-05 2004-06-08 Gregory P. Heintz Automated dock removal and replacement system and methods of constructing and operating the system
CN106638510A (en) * 2017-01-10 2017-05-10 成都佳美嘉科技有限公司 Hydraulic engineering drainage channel

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
吴恺一等: "全自动化码头堆场轨道基础施工技术", 《水运工程》 *

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Address after: No.1, Fenghe Road, China (Shanghai) pilot Free Trade Zone, Pudong New Area, Shanghai, 201207

Patentee after: China Construction port and Waterway Bureau Group Co.,Ltd.

Patentee after: Shanghai International Port (Group)., Ltd.

Address before: No.1, Fenghe Road, China (Shanghai) pilot Free Trade Zone, Pudong New Area, Shanghai, 201207

Patentee before: CHINA STATE CONSTRUCTION HARBOUR CONSTRUCTION Co.,Ltd.

Patentee before: Shanghai International Port (Group)., Ltd.