CN108588866A - A kind of production method of ocean hawser polyester industrial yarn - Google Patents
A kind of production method of ocean hawser polyester industrial yarn Download PDFInfo
- Publication number
- CN108588866A CN108588866A CN201810441513.4A CN201810441513A CN108588866A CN 108588866 A CN108588866 A CN 108588866A CN 201810441513 A CN201810441513 A CN 201810441513A CN 108588866 A CN108588866 A CN 108588866A
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- Prior art keywords
- temperature
- oil
- oils
- hawser
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
- D01D1/04—Melting filament-forming substances
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/088—Cooling filaments, threads or the like, leaving the spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/096—Humidity control, or oiling, of filaments, threads or the like, leaving the spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/16—Stretch-spinning methods using rollers, or like mechanical devices, e.g. snubbing pins
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Artificial Filaments (AREA)
Abstract
The present invention relates to a kind of production method of ocean hawser polyester industrial yarn, it includes extrusion molten, metering, Slow cooling, side-blown air cooling, oil for first, five two pairs of rollers drawing and settings, second oil, coiling and molding.Product intensity of the present invention is high, light-weight, and soft, resistance to corrosion seawater and wearability are good.
Description
Technical field
The invention belongs to textile technology fields, and in particular to a kind of production method of polyester industrial yarn.
Background technology
Conventional marine hawser is generally steel wire rope, and under briny environment, corrosion resistance is poor, easily gets rusty.Recently as
The rapid development of marine economy, market quickly increase the application of Yu Haiyang textile so that ocean hawser industrial yarn market
Foreground is more and more wide.General common high-strength polyester industrial yarns, due to being illuminated by the light in briny environment, salt, bacterium etc. because
The influence of element, easily aging, service life are shorter.
Invention content
Goal of the invention：Purpose of the invention is to overcome the shortcomings in the prior art, provides a kind of product intensity height, weight
Amount is light, soft, the production method of resistance to corrosion seawater and the good ocean hawser polyester industrial yarn of wearability.
Technical solution：In order to solve the above-mentioned technical problem, a kind of ocean hawser polyester industrial yarn of the present invention
Production method, it includes extrusion molten, metering, Slow cooling, side-blown air cooling, oil for first, five two pairs of rollers drawing and settings,
It two oils, coiling and molding；
The extrusion molten：It uses viscosity for 1.05 high viscous slices, heats extrusion molten through six areas of screw rod, each area of screw rod adds
Hot temperature is 300-315 DEG C of an area, and two 295-310 DEG C of areas, three 290-305 DEG C of areas, 4th area drop district by district to 290-295 DEG C of 6th area
Temperature, then after heat；
The metering：Using large capacity low speed metering pump, exit melt temperature≤302 DEG C are controlled；
The Slow cooling：Melt quantitative is sent to each filament spinning component by metering pump, is sprayed through spinneret hole, heats slow cooling temperature thereafter
Degree is 305-315 DEG C；
The side-blown air cooling：By the tow of slow cooling, the cold wind that the quenching air window for being 1.8 meters by height is uniformly blown out carries out
It is cooling, complete curing molding, 20-22 DEG C of wind-warm syndrome, relative humidity 75-90%, wind speed 0.5-0.6m/s；
It oils for described first：Before tow enters drawing and setting, pine this GXM-100 spinning oils are used by first of oil nozzle
It oils, oil applying rate is controlled in 0.3-0.6%；
The five two pairs of rollers drawing and setting：The tow to oil through first carries out drawing and setting by five two pairs of rollers, and first pair is chilling roller,
500-550 ms/min of speed, second pair of hot-rolling is pre-stretching, and draw ratio 1.02-1.05,90-98 DEG C of temperature, third is to master
It stretches, draw ratio 3.7-4.1,120-130 DEG C of temperature, the 4th two pairs of rollers are time stretching, draw ratio 1.4-1.55, temperature 205-
215 DEG C, the 5th two pairs of rollers are retraction roller, relaxation shrinkage≤1%, 110-120 DEG C of temperature；
The second oils：It is oiled, is oiled using 13680 foreign hawser finish of Galston sea by second anti-splashing oil nozzle
Rate is controlled in 0.3-0.6%；
The coiling and molding：Mode, over feed rate(OFR) 2-3% are spun using overfeeding.
The metering：Using the metering pump of 30cc/rpm.
It oils for described first：Before tow enters drawing and setting, pine this GXM-100 spinning is used by first of oil nozzle
Finish oils, and oil applying rate is controlled 0.5%.
The second oils：It is oiled using 13680 foreign hawser finish of Galston sea by second anti-splashing oil nozzle,
Oil applying rate is controlled 0.6%.
13680 foreign hawser finish of the Galston sea, active ingredient is silanes, and seawater corruption is refused with excellent
Characteristic and antiwear characteristic are lost, active constituent content is high.
Advantageous effect：Compared with prior art, the present invention its remarkable advantage is：The finished product of the present invention has excellent physics
Property：Fracture strength >=8.2cn/dtex, elongation 11.5 ± 1.5% are High-strength low-elongation polyester industrial filament, in briny environment
Shuo≤1200 time hygrometric state rub resistance Ci under 0.5cn/dtex bears a heavy burden；Extrusion molten ensures to cut using the heating process gradually to cool down
Piece melting is uniformly and melt outlet temperature is relatively low, is convenient for side-blown air cooling；The metering pump of larger capacity, control pump are selected when metering
Rotating speed compared with low state, reduce the outlet temperature of pump；By the high-temperature fusant of accurate measurement, it is assigned to filament spinning component, is passed through
Spinneret hole sprays, and for ease of producing High-strength low-elongation polyester industrial filament, heats slow cooling temperature thereafter and is set as 305-315 degree,
15 degree lower than regular industrial silk or so, the cooling gradient of gradual change is formed, reduces tensile stress；Using pine this GXM-100 spinning oils
Agent, the finish excellent heat resistance, film strength is high, and surface viscosity is low, for ease of the addition of second ocean hawser finish, control
The content of pine this GXM-100 finishes is 0.3-0.6%；Tow through oiling carries out drawing and setting by five two pairs of rollers, and first pair is cold
Roller, 500-550 meters of speed, second pair of hot-rolling is pre-stretching, and draw ratio 1.02-1.05, temperature 90-98 degree, third is to main drawing
It stretches, draw ratio 3.7-4.1, temperature 120-130 degree, the 4th two pairs of rollers are time stretching, draw ratio 1.4-1.55, temperature 205-
215 degree, the 5th two pairs of rollers are retraction roller, and relaxation shrinkage≤1%, temperature 110-120 do not heat substantially；Using 13680 sea of Galston
Foreign hawser finish selects anti-splashing oil nozzle（Oil nozzle both sides band oil-recovery tank）, oil applying rate 0.3-0.6% makes finished product have and excellent refuses sea
Aqueous corrosion characteristic and antiwear characteristic；Product intensity meets or exceeds steel wire rope, light-weight, only the 1/3-1/2 of steel wire rope, together
When have flexible nature, intensity can be influenced with random variation and not.
Specific implementation mode
With reference to embodiment, the present invention is further illustrated.
Embodiment 1
A kind of production method of ocean hawser polyester industrial yarn of the present invention, it include extrusion molten, metering, slowly it is cold
But, side-blown air cooling, oil for first, five two pairs of rollers drawing and settings, second oil, coiling and molding；
The extrusion molten：It uses viscosity for 1.05 high viscous slices, heats extrusion molten through six areas of screw rod, each area of screw rod adds
Hot temperature is 312 DEG C of an area, and two 308 DEG C of areas, three 302 DEG C of areas, four 294 DEG C of areas, five 293 DEG C of areas, six 292 DEG C of areas cool down district by district,
It heats afterwards again；
The metering：Using the metering pump of 30cc/rpm, 300 DEG C of exit melt temperature is controlled；
The Slow cooling：Melt quantitative is sent to each filament spinning component by metering pump, is sprayed through spinneret hole, heats slow cooling temperature thereafter
Degree is 312 DEG C；
The side-blown air cooling：By the tow of slow cooling, the cold wind that the quenching air window for being 1.8 meters by height is uniformly blown out carries out
It is cooling, complete curing molding, 21 DEG C of wind-warm syndrome, relative humidity 80%, wind speed 0.5m/s；
It oils for described first：Before tow enters drawing and setting, pine this GXM-100 spinning oils are used by first of oil nozzle
It oils, oil applying rate is controlled 0.4%；
The five two pairs of rollers drawing and setting：The tow to oil through first carries out drawing and setting by five two pairs of rollers, and first pair is chilling roller,
520 ms/min of speed, second pair of hot-rolling is pre-stretching, and draw ratio 1.03,94 DEG C of temperature, third is to main stretching, draw ratio
3.9,125 DEG C of temperature, the 4th two pairs of rollers are time stretching, and draw ratio 1.45,206 DEG C of temperature, the 5th two pairs of rollers are retraction roller, relaxation shrinkage
≤ 1%, 115 DEG C of temperature；
The second oils：It is oiled, is oiled using 13680 foreign hawser finish of Galston sea by second anti-splashing oil nozzle
Rate is controlled 0.5%；
The coiling and molding：Mode, over feed rate(OFR) 2% are spun using overfeeding.
Embodiment 2
A kind of production method of ocean hawser polyester industrial yarn of the present invention, it include extrusion molten, metering, slowly it is cold
But, side-blown air cooling, oil for first, five two pairs of rollers drawing and settings, second oil, coiling and molding；
The extrusion molten：It uses viscosity for 1.05 high viscous slices, heats extrusion molten through six areas of screw rod, each area of screw rod adds
Hot temperature is 310 DEG C of an area, and two 305 DEG C of areas, three 300 DEG C of areas, four 293 DEG C of areas, five 292 DEG C of areas, six 291 DEG C of areas cool down district by district,
It heats afterwards again；
The metering：Using the metering pump of 30cc/rpm, 295 DEG C of exit melt temperature is controlled；
The Slow cooling：Melt quantitative is sent to each filament spinning component by metering pump, is sprayed through spinneret hole, heats slow cooling temperature thereafter
Degree is 302 DEG C；
The side-blown air cooling：By the tow of slow cooling, the cold wind that the quenching air window for being 1.8 meters by height is uniformly blown out carries out
It is cooling, complete curing molding, 20 DEG C of wind-warm syndrome, relative humidity 85%, wind speed 0.6m/s；
It oils for described first：Before tow enters drawing and setting, pine this GXM-100 spinning oils are used by first of oil nozzle
It oils, oil applying rate is controlled 0.5%；
The five two pairs of rollers drawing and setting：The tow to oil through first carries out drawing and setting by five two pairs of rollers, and first pair is chilling roller,
540 ms/min of speed, second pair of hot-rolling is pre-stretching, and draw ratio 1.04,96 DEG C of temperature, third is to main stretching, draw ratio
4.0,128 DEG C of temperature, the 4th two pairs of rollers are time stretching, and draw ratio 1.52,211 DEG C of temperature, the 5th two pairs of rollers are retraction roller, relaxation shrinkage
≤ 1%, 117 DEG C of temperature；
The second oils：It is oiled, is oiled using 13680 foreign hawser finish of Galston sea by second anti-splashing oil nozzle
Rate is controlled 0.5%；
The coiling and molding：Mode, over feed rate(OFR) 3% are spun using overfeeding.
The present invention provides a kind of thinking and methods, and there are many method and the approach for implementing the technical solution, the above institute
State only is the preferred embodiment of the present invention, it is noted that for those skilled in the art, is not being departed from
Under the premise of the principle of the invention, several improvements and modifications can also be made, these improvements and modifications also should be regarded as the guarantor of the present invention
Range is protected, all undefined components in this embodiment can be implemented in the prior art.
Claims (4)
1. a kind of production method of ocean hawser polyester industrial yarn, it is characterised in that：It include extrusion molten, metering, slowly
Cooling, side-blown air cooling, oil for first, five two pairs of rollers drawing and settings, second oil, coiling and molding；
The extrusion molten：It uses viscosity for 1.05 high viscous slices, heats extrusion molten through six areas of screw rod, each area of screw rod adds
Hot temperature is 300-315 DEG C of an area, and two 295-310 DEG C of areas, three 290-305 DEG C of areas, 4th area drop district by district to 290-295 DEG C of 6th area
Temperature, then after heat；
The metering：Using large capacity low speed metering pump, exit melt temperature≤302 DEG C are controlled；
The Slow cooling：Melt quantitative is sent to each filament spinning component by metering pump, is sprayed through spinneret hole, heats slow cooling temperature thereafter
Degree is 305-315 DEG C；
The side-blown air cooling：By the tow of slow cooling, the cold wind that the quenching air window for being 1.8 meters by height is uniformly blown out carries out
It is cooling, complete curing molding, 20-22 DEG C of wind-warm syndrome, relative humidity 75-90%, wind speed 0.5-0.6m/s；
It oils for described first：Before tow enters drawing and setting, pine this GXM-100 spinning oils are used by first of oil nozzle
It oils, oil applying rate is controlled in 0.3-0.6%；
The five two pairs of rollers drawing and setting：The tow to oil through first carries out drawing and setting by five two pairs of rollers, and first pair is chilling roller,
500-550 ms/min of speed, second pair of hot-rolling is pre-stretching, and draw ratio 1.02-1.05,90-98 DEG C of temperature, third is to master
It stretches, draw ratio 3.7-4.1,120-130 DEG C of temperature, the 4th two pairs of rollers are time stretching, draw ratio 1.4-1.55, temperature 205-
215 DEG C, the 5th two pairs of rollers are retraction roller, relaxation shrinkage≤1%, 110-120 DEG C of temperature；
The second oils：It is oiled, is oiled using 13680 foreign hawser finish of Galston sea by second anti-splashing oil nozzle
Rate is controlled in 0.3-0.6%；
The coiling and molding：Mode, over feed rate(OFR) 2-3% are spun using overfeeding.
2. the production method of hawser polyester industrial yarn in ocean according to claim 1, it is characterised in that：The metering：
Using the metering pump of 30cc/rpm.
3. the production method of hawser polyester industrial yarn in ocean according to claim 1, it is characterised in that：Described first
It oils：Before tow enters drawing and setting, oiled using pine this GXM-100 spinning oils by first of oil nozzle, oil applying rate control
System is 0.5%.
4. the production method of hawser polyester industrial yarn in ocean according to claim 1, it is characterised in that：The second
It oils：It is oiled using 13680 foreign hawser finish of Galston sea by second anti-splashing oil nozzle, oil applying rate is controlled 0.6%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810441513.4A CN108588866A (en) | 2018-05-10 | 2018-05-10 | A kind of production method of ocean hawser polyester industrial yarn |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810441513.4A CN108588866A (en) | 2018-05-10 | 2018-05-10 | A kind of production method of ocean hawser polyester industrial yarn |
Publications (1)
| Publication Number | Publication Date |
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| CN108588866A true CN108588866A (en) | 2018-09-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810441513.4A Pending CN108588866A (en) | 2018-05-10 | 2018-05-10 | A kind of production method of ocean hawser polyester industrial yarn |
Country Status (1)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113584618A (en) * | 2021-08-05 | 2021-11-02 | 安徽省安国渔具有限公司 | A filament setting device for fishing net weaves wire rod and handles |
| CN114808182A (en) * | 2022-05-31 | 2022-07-29 | 浙江金汇特材料有限公司 | Special polyester industrial yarn for ocean mooring rope and preparation method thereof |
| CN115434022A (en) * | 2022-10-05 | 2022-12-06 | 江苏索力得新材料集团有限公司 | Production process for preparing low-shrinkage polyester industrial yarn by using low-viscosity polyester short process |
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| CN103726114A (en) * | 2012-10-12 | 2014-04-16 | 日本Tmt机械株式会社 | Spinning stretching device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113584618A (en) * | 2021-08-05 | 2021-11-02 | 安徽省安国渔具有限公司 | A filament setting device for fishing net weaves wire rod and handles |
| CN113584618B (en) * | 2021-08-05 | 2022-04-22 | 安徽省安国渔具有限公司 | A filament setting device for fishing net weaves wire rod and handles |
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Application publication date: 20180928 |