CN108588696A - A kind of organic passivation agent without chromium and nickel heavy metal - Google Patents

A kind of organic passivation agent without chromium and nickel heavy metal Download PDF

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CN108588696A
CN108588696A CN201810585574.8A CN201810585574A CN108588696A CN 108588696 A CN108588696 A CN 108588696A CN 201810585574 A CN201810585574 A CN 201810585574A CN 108588696 A CN108588696 A CN 108588696A
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water
chrome
coupling agent
weight
liquid
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CN108588696B (en
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王龙恩
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Jiangsu Yuhao Intelligent Manufacturing Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/40Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates
    • C23C22/44Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates containing also fluorides or complex fluorides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2222/00Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
    • C23C2222/20Use of solutions containing silanes

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  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention relates to field of metal surface treatment technology, and in particular to arrives a kind of organic passivation agent without chromium and nickel heavy metal.The first aspect of the present invention provides a kind of Chrome-free nickel passivator, the Chrome-free nickel passivator prepares raw material, in parts by weight, fluorine zirconic acid 0.1~3.8, ammonium metavanadate 0.1~2.2, water-base resin 0.1~1.7, silane coupling agent 0.1~0.5, boric acid 0.1~0.4, cobalt sulfate 0.1~0.8, water 90~97 are included at least.

Description

A kind of organic passivation agent without chromium and nickel heavy metal
Technical field
The present invention relates to field of metal surface treatment technology, and in particular to a kind of organic without chromium and nickel heavy metal Passivator.
Background technology
Aluminium alloy is a kind of good heat conduction and conductive metal, good mechanical performance and relative inertness, in electronics, is handed over It is widely used in many fields such as logical, instrument, aviation and industry.Aluminium alloy is usually used in cooling fin, lamps and lanterns, wind in the electronics industry Flabellum, electric appliance etc.;Transportation industry is also commonly used for chemical industry container, building materials, print in addition for body of a motor car, label, part etc. Brush version, billboard, kitchen tools etc..Since reform and opening-up, China's aluminum i ndustry is quickly grown, and has formed collection research and development and processing integrated modern The aluminum i ndustry system of change;China's aluminium consumption is more than 8,000,000 tons within 2006 simultaneously, it has also become aluminum i ndustry production and consumption in the world Big country.
Aluminium is a kind of amphoteric metal, but it is also being easy to happen the material of corrosion.Aluminium alloy autoxidation in an atmosphere Layer protecting film can be generated, but the film is thin and loose porous, destructible.The corrosion of aluminium alloy is spontaneous known to thermodynamic consideration And the phenomenon that generally existing, corrosion rate depend on the media environment residing for it.Aluminium alloy corrosion rate in different environments It is different to be primarily due to the corrosion failure factor in different medium for difference.Corrosion rate of the aluminium alloy in atmospheric environment mainly by The influences such as oxygen, water and atmosphere pollution sulfur dioxide, dust in air;In addition to oxygen, water in by air in industrial environment Equal influences also suffer from the influence of acidic environment or alkaline environment in industrial production, and acid-base environment can improve the corrosion of aluminium alloy Rate;In marine environment in addition in by solution water and oxygen influenced also to be influenced by chlorion, a large amount of chlorion is easy broken The oxidation film of bad aluminum alloy surface so that metallic matrix, which is exposed in corrosive environment, accelerates metal erosion.Aluminium alloy seldom occurs General corrosion, typically occurs local corrosion, and type of localized corrosion attack mainly has:Stress corrosion, Pitting corrosion, intergranular are rotten Erosion, galvanic corrosion, crevice corrosion etc..After aluminium alloy corrodes, can all it occur in shape, color and luster and mechanical properties huge The problems such as big variation, generation pipe leakage, equipment damage and environmental pollution, causes resource and the serious waste of the energy, or even makes At serious accidents such as fire or explosions so that national economy takes a bath.It is therefore prevented that, mitigate or control aluminium alloy Corrosion is studied and is protected aluminium alloy with the method for Sciences Economics safety, has ten to the development of the national economy and development Divide the hot and difficult issue studied in great meaning, and current technical field of aluminum alloy surface treatment.
Using being most simply and effectively passivation of metal surfaces treatment technology in corrosion of aluminium alloy protective treatment at present, actually Exactly metal and Korrosionsmedium are separated by generating one layer of passivating film, prevent Korrosionsmedium penetrating into metallic matrix to drop Low metal corrosion rate.The technical operation is convenient, it is simple to save the energy, equipment, has been widely used in electronic equipment, household The numerous areas such as electric appliance, construction material, packing business.It, usually will be with other protective layers (as painted when passivating film is used for metal protection Deng) it is used together the polynary protection system of composition, enhance the anti-corrosion capability of metal.The effect of passivating film is mainly reflected in two at this time Aspect:1) enhancing protecting metallic surface layer keeps protective layer not easily to fall off with the binding force of metallic matrix;2) metal erosion is prevented Extension can stop the extension of corrosion when passivating film when the damaged or medium that is corroded penetrates locally occurs for protecting metallic surface layer.
Traditional passivation treatment technology is chromating.Chromate is as outstanding corrosion between past more than 100 years Inhibitor is widely used in metal finishing industry.Chromating technique is very ripe, chromate treated metal Corrosion resistance of surface is very good, and specious, of low cost, easy to use, has obtained everybody and has generally accepted and be widely used.But It is that can generate fatal threat to biology and human body since Cr VI has carcinogenicity.Cr VI is that a kind of toxicity is very big simultaneously Substance, it seriously pollutes environment, and Long Term Contact can cause number of people pain, stupor, rhinitis, nasal perforation, skin ulcer and cause each The symptoms such as kind canceration, it is very harmful to people's health.Therefore on 2 13rd, 2003, European Union has promulgated that WEEE and ROHS refer to Enable, it is specified that from 1 day July in 2006, it is new into EU market electronic apparatus must not contain the lead of the requirement that is above standard, mercury, cadmium, Six kinds of Cr VI, poly- dibromodiphenyl ether (PBDE) and poly- bromo biphenyl (PBB) harmful substances.
Cr VI has carcinogenicity, and can cause environmental pollution, in addition European Union uses stringent limitation to Cr VI, bans Possessing the chromic acid salt treatment process of one-hundred-year history becomes the inexorable trend of metal finishing industry, therefore develops non-toxic or low-toxic Non-chromium inactivating technique replace chromating technique extremely urgent, and that walks environment sustainable development road must go it Diameter.Emerging chromium-free deactivation technology is broadly divided into three classes at present, respectively inorganic passivation, organic passivation and composite passivated.At present Inorganic passivating technique or organic passivation technology is used alone, corrosion resistance is unable to reach chromium passivating effect.And existing nothing The film-formation result of chromium passivating technology is unstable, and it is poor with the associativity of other coating to exist, and binding ability is not strong, and durability is bad, The problems such as being easy blistering, falling off.
Invention content
In order to solve the above-mentioned technical problem, the first aspect of the present invention provides a kind of Chrome-free nickel passivator, the Chrome-free Nickel passivator prepares raw material, in parts by weight, includes at least fluorine zirconic acid 0.1~3.8, ammonium metavanadate 0.1~2.2, aqueous tree Fat 0.1~1.7, silane coupling agent 0.1~0.5, boric acid 0.1~0.4, cobalt sulfate 0.1~0.8, water 90~97.
As a kind of perferred technical scheme, the Chrome-free nickel passivator prepares raw material, in parts by weight, includes at least Fluorine zirconic acid 2.0, ammonium metavanadate 1.2, water-base resin 0.9, silane coupling agent 0.4, boric acid 0.2, cobalt sulfate 0.5, water 93.
As a kind of perferred technical scheme, the water-base resin is selected from resol resins, water-based acrylic resin, gathers It is one or more in acrylic resin, polyacrylic resin, sulfonic acid type water-based polyurethane resin;The water-base resin weight is equal Molecular weight is 1200~10000.
As a kind of perferred technical scheme, it is even to be selected from amino silicane coupling agent, epoxy radicals silicone hydride for the silane coupling agent Join one or more in agent, mercaptosilane coupling agents, vinyl silicane coupling agent.
As a kind of perferred technical scheme, the silane coupling agent includes the silane coupling agent containing urea groups on strand With the silane coupling agent containing phenyl ring on strand.
As a kind of perferred technical scheme, the silane coupling agent containing phenyl ring comprises up to total silane idol on the strand Join the 30wt% of agent weight.
As a kind of perferred technical scheme, the silane coupling agent containing urea groups at least accounts for total silane idol on the strand Join the 35wt% of agent weight.
The second aspect of the invention provides the preparation method of above-mentioned Chrome-free nickel passivator, includes the following steps:
(1) fluorine zirconic acid is added in the water of 30 parts by weight, stirring, then sequentially adds cobalt sulfate and boric acid stirring is molten Solution obtains A liquid;
(2) silane coupling agent is added in the water of 10 parts by weight, stirs to get B liquid;Water-base resin is added to 20 weight In the water of part, C liquid is stirred to get;Ammonium metavanadate is added in the water of 20 parts by weight, stirs to get D liquid;
(3) it is added in A liquid, stirs after mixing B liquid and C liquid, be added after D liquid stirs evenly and add alkali regulation system pH value To 2~3, remaining water is then added and stirs evenly to obtain the final product.
The third aspect of the invention provides the application method of above-mentioned Chrome-free nickel passivator, and Chrome-free nickel passivator is added water The working solution that percent by volume is 6.5~13% is configured to use;The pH value of the working solution is 2~4, working solution temperature in use It it is 40~60 DEG C, passivation time is 1~8min.
The fourth aspect of the invention provides the application of above-mentioned Chrome-free nickel passivator, is applied to aluminum alloy surface and handles.
Advantageous effect:What fluorine zirconic acid, cobalt sulfate etc. were easy to form a film in metal surface by passivator provided by the invention Inorganic acid and inorganic salts are combined with ingredients such as specific silane coupling agent, water-base resins, make gained Chrome-free nickel passivator each Can be suitable, uniform in Al-alloy metal surface formation thickness under the synergistic effect of a ingredient, consistency, flatness and continuation degree High protective film, it is specious, of low cost, easy to use.And the protective film formed is to the adhesive ability of aluminum alloy surface By force, it is acted on 24 hours under the conditions of neutral salt spray test according to national standards, the feelings such as surface does not blister, falls off, corroding Condition, the extent of corrosion after acting on 72 hours is also very low, and corrosion resistance and durability are very strong.In addition, passivator provided by the invention Not comprising harmful heavy metals such as chromium, nickel, but its passivation effect compares favourably with traditional chromium nickel passivator, even better, and has Have the features such as producing and is environment-protecting and non-poisonous, pollution-free, nonflammable, non-explosive using process.
Specific implementation mode
The detailed description for preferred implementation method of the invention below of participating in the election of and including embodiment this hair can be more easily understood Bright content.Unless otherwise defined, all technologies used herein and scientific terminology have common with fields of the present invention The normally understood identical meaning of technical staff.When there is a conflict, the definition in this specification shall prevail.
As used herein term " by ... prepare " it is synonymous with "comprising".Term "comprising" used herein, " comprising ", " having ", " containing " or its any other deformation, it is intended that cover non-exclusionism includes.For example, the combination comprising listed elements Object, step, method, product or device are not necessarily limited to those elements, but may include not expressly listed other elements or Such composition, step, method, product or the intrinsic element of device.
Conjunction " Consists of " excludes any element that do not point out, step or component.If in claim, this Phrase will make claim be closed, so that it is not included the material in addition to the material of those descriptions, but relative normal Except rule impurity.When being rather than immediately following after theme in the clause that phrase " Consists of " appears in claim main body, It is only limited to the element described in the clause;Other elements are not excluded except the claim as a whole.
Equivalent, concentration or other values or parameter are excellent with range, preferred scope or a series of upper limit preferred values and lower limit When the Range Representation that choosing value limits, this, which should be understood as, specifically discloses by any range limit or preferred value and any range Any pairing of lower limit or preferred value is formed by all ranges, regardless of whether the range separately discloses.For example, when open When range " 1 to 5 ", described range should be interpreted as including range " 1 to 4 ", " 1 to 3 ", " 1 to 2 ", " 1 to 2 and 4 to 5 ", " 1 to 3 and 5 " etc..When numberical range is described herein, unless otherwise stated, otherwise range intention includes its end Value and all integers and score in the range.
Singulative includes that plural number discusses object, unless the context clearly dictates otherwise." optional " or it is " arbitrary It is a kind of " refer to that the item described thereafter or event may or may not occur, and the description include situation that event occurs and The situation that event does not occur.
Approximate term in specification and claims is used for modifying quantity, and it is specific to indicate that the present invention is not limited to this Quantity further includes the modified part of the acceptable change without lead to related basic function close to the quantity.Phase It answers, modifies a numerical value with " about ", " about " etc., mean that the present invention is not limited to the exact numericals.In some examples, approximate Term likely corresponds to the precision of the instrument of measured value.In present specification and claims, range limits can be with Combination and/or exchange, these ranges include all subranges contained therebetween if not stated otherwise.
" at most " or " at least " that occurs in claims and specification indicates to include endpoint value, such as " ... is comprising extremely More 30% " is to indicate the component comprising less equal than 30%;Such as " ... includes at least 30% " it is to indicate to include to be more than or wait In 30% component.
In addition, indefinite article "an" before element of the present invention or component and "one" quantitative requirement to element or component (i.e. occurrence number) unrestriction.Therefore "one" or "an" should be read as including one or at least one, and odd number The element or component of form also include plural form, unless the apparent purport of the quantity refers to singulative.
" polymer " means the polymerizable compound prepared by the monomer by the identical or different type of polymerization.Generic term " polymer " includes term " homopolymer ", " copolymer ", " terpolymer " and " copolymer ".
" copolymer " means the polymer prepared by polymerizeing at least two different monomers.Generic term " copolymer " includes (it is general with term " terpolymer " for term " copolymer " (its generally to refer to the polymer prepared by two kinds of different monomers) To refer to the polymer prepared by three kinds of different monomers).It also includes the polymerization manufactured by polymerization four or more monomer Object." blend " means the polymerization that two or more polymer is formed by mixing jointly by physics or chemical method Object.
In order to solve the above-mentioned technical problem, the first aspect of the present invention provides a kind of Chrome-free nickel passivator, the Chrome-free Nickel passivator prepares raw material, in parts by weight, includes at least fluorine zirconic acid 0.1~3.8, ammonium metavanadate 0.1~2.2, aqueous tree Fat 0.1~1.7, silane coupling agent 0.1~0.5, boric acid 0.1~0.4, cobalt sulfate 0.1~0.8, water 90~97;It is preferred that , the Chrome-free nickel passivator prepares raw material, in parts by weight, includes at least fluorine zirconic acid 2.0, ammonium metavanadate 1.2, aqueous tree Fat 0.9, silane coupling agent 0.4, boric acid 0.2, cobalt sulfate 0.5, water 93.
When in use, fluorine zirconic acid therein, cobalt sulfate etc. are at branch in pending metal surface for Chrome-free nickel passivator Layer protecting film is formed, but since situations such as extension property of the film is poor, and material stretches will cause the rupture of film layer, Cause to corrode, also causes the corrosion resistance of such protective film bad.The organic principles such as water-base resin, silane coupling agent also can be Meeting performance protective film during passivator use, but individually water-base resin and silane coupling agent are adsorbed on after metal surface The film crosslink density being cross-linked to form is small, protective film relative loose, and might have a certain amount of gap in protection film surface, leads It causes some particles to touch metal surface by those gaps and carries out a face corrosion.In addition, individual above-mentioned water-base resin and silicon Alkane coupling agent is easy aging, the defects of falling off there are heat-resisting, fast light equistability is poor.
Water-base resin in the present invention can select in wider range, in a preferred embodiment, the water Property resin to be selected from resol resins, water-based acrylic resin (be the copolymer such as acrylic acid, methacrylic acid and its derivative General name, predominantly methyl methacrylate, ethyl ester, the monomers such as butyl ester are through perhydroxyl radical, the condensate of the modified formation such as carboxyl, example Such as PMMA), polyacrylic resin (resin that acroleic acid polymerization obtains), polyacrylic resin, sulfonic acid type water-based polyurethane Resin;Preferably, the water-base resin selects polyacrylic resin;It is furthermore preferred that the polyacrylic resin is divided equally again Son amount is 1200~10000;Preferably, the weight average molecular weight of the polyacrylic resin is 2200.The Sodium Polyacrylate Resin is the homopolymer of 2- sodium acrylate, soluble linear high molecular polymer.
Passivator viscosity can be made higher it is found by the applicant that the weight average molecular weight of the water-base resin is too high, passivator retrogradation, drop Its low tiling and wetting capacity in metal surface weakens the interaction force between passivator and pending metal surface, holds Easily the film formed in metal surface is made to fall off.And when its molecular weight is too low, then its filming performance dies down, consistency, the intensity of film Equal degradations, influence its corrosion resistance.When aqueous polyacrylamide acid sodium resin and the present invention of the selection weight average molecular weight for 2200 Described in the ingredients interaction such as compound silane coupling agent, fluorine zirconic acid under, in the premise for not influencing the performances such as passivator viscosity Under, it can improve and greatly improve the consistency to form film, improve corrosion resistance.
Coupling agent in the present invention can select to use in wider range, in a preferred embodiment, described Silane coupling agent is selected from amino silicane coupling agent, epoxy silane coupling, mercaptosilane coupling agents, vinyl silicane coupling agent In it is one or more.
It is specifiable to have gamma-aminopropyl-triethoxy-silane, three ethoxy of N- phenylaminomethyls as amino silicane coupling agent Base silane, (3- trimethoxy silicon propyl) diethyl ethylenediamine, anilinomethyl trimethoxy silane etc..
It is specifiable to have γ-glycidyl ether oxygen propyl trimethoxy silicane, γ-contracting as epoxy silane coupling Water glycerine ether oxygen propyl triethoxysilane, β-(3,4- epoxycyclohexyls) ethyl trimethoxy silane, 3- (isobutene acyl-oxygen) Propyl trimethoxy silicane etc..
It is specifiable to have γ-mercaptopropyl trimethoxysilane, γ-mercapto hydroxypropyl methyl diformazan as mercaptosilane coupling agents Oxysilane, double-(γ-triethoxysilylpropyl)-tetrasulfide etc..
It is specifiable to have 3- (isobutene acyl-oxygen) propyl trimethoxy silicane, vinyl as vinyl silicane coupling agent Three (2- methoxy ethoxies) silane, vinyltrimethoxysilanes etc..
But in order to enable passivating film is thinner, more dense uniform, glossiness are more preferable, adhesive force higher and more resistant to corrosion, In a kind of preferred embodiment, the silane coupling agent includes on strand on silane coupling agent and strand containing urea groups Silane coupling agent containing phenyl ring;Preferably, on the strand silane coupling agent containing phenyl ring comprise up to it is total silane coupled The 30wt% of agent weight;More preferably, the silane coupling agent containing urea groups at least accounts for total silane coupling agent on the strand The 35wt% of weight;Most preferably, the silicon containing urea groups on silane coupling agent and strand containing phenyl ring on the strand The weight ratio of alkane coupling agent is 1:(2.4~4.5).
The silane coupling agent containing urea groups can be 3- ureas propyl-triethoxysilicane, 3- ureas propyl three on the strand Methoxy silane, [2- [[3- (trimethoxy silane base) propyl] amino] ethyl] urea etc..Above-mentioned raw materials can be from the market Purchase, such as Shanghai Ji Laide new materials Co., Ltd, Nanjing Neng De Chemical Co., Ltd.s etc..
The silane coupling agent containing phenyl ring can be [2- [(chloromethyl) phenyl] ethyl] triethoxy on the strand Silane, trimethyl (2- methylphenoxies) silane, diallyl diphenyl silane, triethoxy are to benzyl silane, 4- chlorobenzenes Base trimethyl silane, [4,4'- biphenyl diyl two (oxygroup)] two (trimethyl silanes), adjacent two (trimethylsiloxy group) benzene, 4,4'- Biphenyl diyl two (triethoxysilane) etc..Above-mentioned raw materials can be from buying on the market, such as Shanghai Ji Laide new materials have Limit company etc..
Since fluorine zirconic acid, cobalt sulfate etc. are easy to the work between the inorganic constituents and pending metal of film forming in the present invention It is firmly strong, can first layer protecting film be formed in pending metal surface, and organic film forming component such as silane coupling agent, water-base resin Then second layer protective film is formed on inorganic protective film surface.Wherein silane coupling agent hydrolyzes, and forms Si-O- metallic bonds, and Carboxyl, carboxylic acid in water-base resin with etc. groups chelation then occurs with metal, reinforce the active force between metal film, will Organic protective film is closely linked with inorganic metal protective film.In addition, containing ureido silane using different weight part ratio Coupling agent and silane coupling agent containing phenyl ring are acted on using the rigidity and pi-pi accumulation of phenyl ring, form relatively rear and fine and close protection Film, and the N atom unshared electron pairs in urea groups enter the unoccupied orbital of the metals such as zirconium, cobalt, aluminium, form stable coordinate bond, together Shi Suiji is interspersed between the protective film formed by the silane coupling agent containing phenyl ring, is further reinforced the stability of the film, is made it Become even closer, improves its consistency, the adhesive force to metal, enhance the anti-corrosion ability of protective film.Provided by the invention It is formed uniformly in metal surface under the mutual synergistic effect of the ingredients such as water-base resin, silane coupling agent and fluorine zirconic acid, cobaltous sulfate Property it is good, consistency is high, and adhesive force, heat resistance, stability etc. are good, and has the corrosive protective film of extraordinary brain.
The second aspect of the invention provides the preparation method of above-mentioned Chrome-free nickel passivator, includes the following steps:
(1) fluorine zirconic acid is added in the water of 30 parts by weight, stirring, then sequentially adds cobalt sulfate and boric acid stirring is molten Solution obtains A liquid;
(2) silane coupling agent is added in the water of 10 parts by weight, stirs to get B liquid;Water-base resin is added to 20 weight In the water of part, C liquid is stirred to get;Ammonium metavanadate is added in the water of 20 parts by weight, stirs to get D liquid;
(3) it is added in A liquid, stirs after mixing B liquid and C liquid, be added after D liquid stirs evenly and add alkali regulation system pH value To 2~3, remaining water is then added and stirs evenly to obtain the final product.
The third aspect of the invention provides the application method of above-mentioned Chrome-free nickel passivator, and Chrome-free nickel passivator is added water It is configured to the working solution that percent by volume is 6.5~13% to use, the pH value of the working solution is 2~4, working solution temperature in use It it is 40~60 DEG C, passivation time is 1~8min.
The fourth aspect of the invention provides the application of above-mentioned Chrome-free nickel passivator, is applied to aluminum alloy surface and handles.
The present invention is specifically described below by embodiment.It is necessarily pointed out that following embodiment is only used In the invention will be further described, it should not be understood as limiting the scope of the invention, professional and technical personnel in the field Some the nonessential modifications and adaptations made according to the content of aforementioned present invention, still fall within protection scope of the present invention.
In addition, if without other explanations, it is raw materials used to be all commercially available, it is purchased from traditional Chinese medicines chemical reagent.
Embodiment
Embodiment 1
Embodiment 1 provides a kind of Chrome-free nickel passivator, and the Chrome-free nickel passivator prepares raw material, in parts by weight, Including fluorine zirconic acid 0.1, ammonium metavanadate 0.1, water-base resin 0.1, silane coupling agent 0.1, boric acid 0.1, cobalt sulfate 0.1, water 90。
The water-base resin is Sodium Polyacrylate, weight average molecular weight 1200;The silane coupling agent is γ-aminopropyl three Ethoxysilane.
This example additionally provides the preparation method of above-mentioned Chrome-free nickel passivator, includes the following steps:
(1) fluorine zirconic acid is added in the water of 30 parts by weight, stirring, then sequentially adds cobalt sulfate and boric acid stirring is molten Solution obtains A liquid;
(2) silane coupling agent is added in the water of 10 parts by weight, stirs to get B liquid;Water-base resin is added to 20 weight In the water of part, C liquid is stirred to get;Ammonium metavanadate is added in the water of 20 parts by weight, stirs to get D liquid;
(3) it is added in A liquid, stirs after mixing B liquid and C liquid, be added after D liquid stirs evenly and add alkali regulation system pH value To 2, remaining water is then added and stirs evenly to obtain the final product.
This example additionally provides the application method of above-mentioned Chrome-free nickel passivator, adds water to be configured to volume hundred Chrome-free nickel passivator Divide than being used for 6.5% working solution, the pH value of the working solution is 3, and working solution temperature in use is 60 DEG C, and passivation time is 1min。
Embodiment 2
Embodiment 2 provides a kind of Chrome-free nickel passivator, and the Chrome-free nickel passivator prepares raw material, in parts by weight, Including fluorine zirconic acid 3.8, ammonium metavanadate 2.2, water-base resin 1.7, silane coupling agent 0.5, boric acid 0.4, cobalt sulfate 0.8, water 97。
The water-base resin is Sodium Polyacrylate, weight average molecular weight 10000;The silane coupling agent is γ-aminopropyl Triethoxysilane.
This example additionally provides the preparation method of above-mentioned Chrome-free nickel passivator, includes the following steps:
(1) fluorine zirconic acid is added in the water of 30 parts by weight, stirring, then sequentially adds cobalt sulfate and boric acid stirring is molten Solution obtains A liquid;
(2) silane coupling agent is added in the water of 10 parts by weight, stirs to get B liquid;Water-base resin is added to 20 weight In the water of part, C liquid is stirred to get;Ammonium metavanadate is added in the water of 20 parts by weight, stirs to get D liquid;
(3) it is added in A liquid, stirs after mixing B liquid and C liquid, be added after D liquid stirs evenly and add alkali regulation system pH value To 3, remaining water is then added and stirs evenly to obtain the final product.
This example additionally provides the application method of above-mentioned Chrome-free nickel passivator, adds water to be configured to volume hundred Chrome-free nickel passivator Divide than being used for 13% working solution, the pH value of the working solution is 4, and working solution temperature in use is 40 DEG C, and passivation time is 8min。
Embodiment 3
Embodiment 3 provides a kind of Chrome-free nickel passivator, and the Chrome-free nickel passivator prepares raw material, in parts by weight, Including fluorine zirconic acid 2.0, ammonium metavanadate 1.2, water-base resin 0.9, silane coupling agent 0.4, boric acid 0.2, cobalt sulfate 0.5, water 93。
The water-base resin is Sodium Polyacrylate, weight average molecular weight 2200;The silane coupling agent is γ-aminopropyl three Ethoxysilane.
This example additionally provides the preparation method of above-mentioned Chrome-free nickel passivator, includes the following steps:
(1) fluorine zirconic acid is added in the water of 30 parts by weight, stirring, then sequentially adds cobalt sulfate and boric acid stirring is molten Solution obtains A liquid;
(2) silane coupling agent is added in the water of 10 parts by weight, stirs to get B liquid;Water-base resin is added to 20 weight In the water of part, C liquid is stirred to get;Ammonium metavanadate is added in the water of 20 parts by weight, stirs to get D liquid;
(3) it is added in A liquid, stirs after mixing B liquid and C liquid, be added after D liquid stirs evenly and add alkali regulation system pH value To 2.5, remaining water is then added and stirs evenly to obtain the final product.
This example additionally provides the application method of above-mentioned Chrome-free nickel passivator, adds water to be configured to volume hundred Chrome-free nickel passivator Divide than being used for 8% working solution, the pH value of the working solution is 3.5, and working solution temperature in use is 45 DEG C, and passivation time is 3min。
Embodiment 4
Embodiment 4 provides a kind of Chrome-free nickel passivator, and the Chrome-free nickel passivator prepares raw material, in parts by weight, Including fluorine zirconic acid 2.0, ammonium metavanadate 1.2, water-base resin 0.9, silane coupling agent 0.4, boric acid 0.2, cobalt sulfate 0.5, water 93。
The water-base resin is Sodium Polyacrylate, weight average molecular weight 2200;The silane coupling agent is 3- ureas propyl three Methoxy silane and triethoxy are to the mixture of benzyl silane, weight ratio 3.2:1.
This example additionally provides the preparation method of above-mentioned Chrome-free nickel passivator, includes the following steps:
(1) fluorine zirconic acid is added in the water of 30 parts by weight, stirring, then sequentially adds cobalt sulfate and boric acid stirring is molten Solution obtains A liquid;
(2) silane coupling agent is added in the water of 10 parts by weight, stirs to get B liquid;Water-base resin is added to 20 weight In the water of part, C liquid is stirred to get;Ammonium metavanadate is added in the water of 20 parts by weight, stirs to get D liquid;
(3) it is added in A liquid, stirs after mixing B liquid and C liquid, be added after D liquid stirs evenly and add alkali regulation system pH value To 2.5, remaining water is then added and stirs evenly to obtain the final product.
This example additionally provides the application method of above-mentioned Chrome-free nickel passivator, adds water to be configured to volume hundred Chrome-free nickel passivator Divide than being used for 8% working solution, the pH value of the working solution is 3.5, and working solution temperature in use is 45 DEG C, and passivation time is 3min。
Embodiment 5
Embodiment 5 provides a kind of Chrome-free nickel passivator, and the Chrome-free nickel passivator prepares raw material, in parts by weight, Including fluorine zirconic acid 2.0, ammonium metavanadate 1.2, water-base resin 0.9, silane coupling agent 0.4, boric acid 0.2, cobalt sulfate 0.5, water 93。
The water-base resin is Sodium Polyacrylate, weight average molecular weight 2200;The silane coupling agent is 3- ureas propyl three Methoxy silane and triethoxy are to the mixture of benzyl silane, weight ratio 2.4:1.
This example additionally provides the preparation method of above-mentioned Chrome-free nickel passivator, includes the following steps:
(1) fluorine zirconic acid is added in the water of 30 parts by weight, stirring, then sequentially adds cobalt sulfate and boric acid stirring is molten Solution obtains A liquid;
(2) silane coupling agent is added in the water of 10 parts by weight, stirs to get B liquid;Water-base resin is added to 20 weight In the water of part, C liquid is stirred to get;Ammonium metavanadate is added in the water of 20 parts by weight, stirs to get D liquid;
(3) it is added in A liquid, stirs after mixing B liquid and C liquid, be added after D liquid stirs evenly and add alkali regulation system pH value To 2.5, remaining water is then added and stirs evenly to obtain the final product.
This example additionally provides the application method of above-mentioned Chrome-free nickel passivator, adds water to be configured to volume hundred Chrome-free nickel passivator Divide than being used for 8% working solution, the pH value of the working solution is 3.5, and working solution temperature in use is 45 DEG C, and passivation time is 3min。
Embodiment 6
Embodiment 6 provides a kind of Chrome-free nickel passivator, and the Chrome-free nickel passivator prepares raw material, in parts by weight, Including fluorine zirconic acid 2.0, ammonium metavanadate 1.2, water-base resin 0.9, silane coupling agent 0.4, boric acid 0.2, cobalt sulfate 0.5, water 93。
The water-base resin is Sodium Polyacrylate, weight average molecular weight 2200;The silane coupling agent is 3- ureas propyl three Methoxy silane and triethoxy are to the mixture of benzyl silane, weight ratio 4.5:1.
This example additionally provides the preparation method of above-mentioned Chrome-free nickel passivator, includes the following steps:
(1) fluorine zirconic acid is added in the water of 30 parts by weight, stirring, then sequentially adds cobalt sulfate and boric acid stirring is molten Solution obtains A liquid;
(2) silane coupling agent is added in the water of 10 parts by weight, stirs to get B liquid;Water-base resin is added to 20 weight In the water of part, C liquid is stirred to get;Ammonium metavanadate is added in the water of 20 parts by weight, stirs to get D liquid;
(3) it is added in A liquid, stirs after mixing B liquid and C liquid, be added after D liquid stirs evenly and add alkali regulation system pH value To 2.5, remaining water is then added and stirs evenly to obtain the final product.
This example additionally provides the application method of above-mentioned Chrome-free nickel passivator, adds water to be configured to volume hundred Chrome-free nickel passivator Divide than being used for 8% working solution, the pH value of the working solution is 3.5, and working solution temperature in use is 45 DEG C, and passivation time is 3min。
Embodiment 7
Embodiment 7 provides a kind of Chrome-free nickel passivator, and the Chrome-free nickel passivator prepares raw material, in parts by weight, Including fluorine zirconic acid 2.0, ammonium metavanadate 1.2, water-base resin 0.9, silane coupling agent 0.4, boric acid 0.2, cobalt sulfate 0.5, water 93。
The water-base resin is Sodium Polyacrylate, weight average molecular weight 2200;The silane coupling agent is 3- ureas propyl three To the mixture of benzyl silane and gamma-aminopropyl-triethoxy-silane, weight ratio is for methoxy silane, triethoxy 3.2:1:12.
This example additionally provides the preparation method of above-mentioned Chrome-free nickel passivator, includes the following steps:
(1) fluorine zirconic acid is added in the water of 30 parts by weight, stirring, then sequentially adds cobalt sulfate and boric acid stirring is molten Solution obtains A liquid;
(2) silane coupling agent is added in the water of 10 parts by weight, stirs to get B liquid;Water-base resin is added to 20 weight In the water of part, C liquid is stirred to get;Ammonium metavanadate is added in the water of 20 parts by weight, stirs to get D liquid;
(3) it is added in A liquid, stirs after mixing B liquid and C liquid, be added after D liquid stirs evenly and add alkali regulation system pH value To 2.5, remaining water is then added and stirs evenly to obtain the final product.
This example additionally provides the application method of above-mentioned Chrome-free nickel passivator, adds water to be configured to volume hundred Chrome-free nickel passivator Divide than being used for 8% working solution, the pH value of the working solution is 3.5, and working solution temperature in use is 45 DEG C, and passivation time is 3min。
Comparative example 1
Comparative example 1 provides a kind of Chrome-free nickel passivator, and difference from Example 4 is that it is prepared in raw material and does not include 3- urea propyl trimethoxy silicanes.
The preparation method and application method of above-mentioned Chrome-free nickel passivator are same as Example 4.
Comparative example 2
Comparative example 2 provides a kind of Chrome-free nickel passivator, and difference from Example 4 is that it is prepared in raw material and does not include Triethoxy is to benzyl silane.
The preparation method and application method of above-mentioned Chrome-free nickel passivator are same as Example 4.
Comparative example 3
Comparative example 3 provides a kind of Chrome-free nickel passivator, and difference from Example 4 is that it is prepared in raw material and does not include Water-base resin.
The preparation method and application method of above-mentioned Chrome-free nickel passivator are same as Example 4.
Comparative example 4
Comparative example 4 provides a kind of Chrome-free nickel passivator, and difference from Example 4 is that it is prepared in raw material and does not include Silane coupling agent.
The preparation method and application method of above-mentioned Chrome-free nickel passivator are same as Example 4.
Performance evaluation
1.Neutral salt spray test
The neutral salt spray test room of the present invention is according in national standard GB/T 1771-2007《Artificial atmosphere corrosion experiment-salt Mist tests (NSS)》It is required that carrying out.Test used test solution is 5wt%NaCl, and adjusting control pH is in 6.5~7.2 ranges.It is real It tests middle specimen surface and is put into salt fog cabinet upward, allow salt fog free settling on its surface, keep per 80cm21~2ml/h of settling amount, Test piece placed angle is 15o.Test temperature is controlled at 35 ± 2 DEG C, using 72 hours continuous spray patterns.Test sample piece edge It is wound with adhesive waterproof tape, prevents test solution from entering influence experimental result from test piece edge.Period interval observation sample surfaces Variation, the extent of corrosion of specimen surface evaluates sample corrosion resistance after measuring 72 hours.In addition, the embodiment of the present application 4~6 The passivator of offer carries out test discovery according to the method for above-mentioned salt spray test, and Al-alloy metal surface is in 24 hours without corruption Lose phenomenon.
2.Corrosion resisting property
With reference to machinery industry standard JB/T 6073-1992, passivator provided by the present application is measured using immersion corrosion experiment The corrosion resisting property of coating is formed in aluminum alloy surface:It taking sample to immerse in 5%NaCl solution to impregnate, sample is hung with plastic ties, Upper end is more than 2cm away from liquid level, and solution ph 6.5 replaced primary brine every 5 days, and opening is placed, 25 ± 1 DEG C of temperature, record There is the time of first macroscopic red rust in each sample, and the anti-corrosion time is as Evaluation of Corrosion Resistance result.
3.Film layer appearance
After being handled 2024 surface of aluminium alloy with passivator provided by the present application, according to aircraft industry standard HB 5373-87《Aluminium and aluminium alloy chromic acid anodizing film quality are examined》, visual examination is carried out with visual method, in areflexia light It is carried out under white transmitted light or natural scattering light, 300lx should be not less than by being examined the illuminance of specimen surface.To metal surface film Whether layer thickness is uniform, smooth, smooth, continuous, and 1~10 scoring is carried out to it, wherein 10 points indicate appearance glossiness, densification Degree, flatness etc. are best, and 1 point worst.
4.Adhesive force is tested
With reference to standard GB/T/T 9286-1998《Paint and varnish draws lattice experiment》Test the embodiment of the present application and comparison The passivator that example provides carries out adhesive force test, is indicated according to ASTM grades.
1 performance test table of table
Salt spray test Corrosion resistance/h Adhesive force Appearance
Embodiment 1 15.9% 97 2B 5 points:Consistency is poor, more smooth, surface color is more uniform
Embodiment 2 16.0% 96 2B 5 points:Consistency is poor, more smooth, surface color is more uniform
Embodiment 3 15.4% 101 3B 6 points:Consistency is general, more smooth, surface color is more uniform
Embodiment 4 4.1% 298 5B 10 points:Consistency is excellent, there is uniform color on smooth, surface
Embodiment 5 5.0% 284 4B 8 points;Consistency is excellent, smooth, surface color is more uniform
Embodiment 6 5.1% 280 4B 8 points;Consistency is excellent, smooth, surface color is more uniform
Embodiment 7 11.3% 159 2B 8 points;Consistency is preferable, smooth, surface color is more uniform
Comparative example 1 14.0% 114 2B 7 points;Consistency is general, smooth, surface color is more uniform
Comparative example 2 13.6% 126 2B 7 points;Consistency is general, smooth, surface color is more uniform
Comparative example 3 10.9% 199 3B 8 points;Consistency is general, smooth, surface color is more uniform
Comparative example 4 16.8% 83 1B 5 points;Consistency is poor, smooth, surface color is more uniform
As can be seen from Table 1, Chrome-free nickel passivator provided by the invention meeting when carrying out processing film forming to aluminum alloy surface There is color, is easy to judge aluminum alloy surface film forming situation in operating process, and be formed by the protective film uniformity and flatness Height, color are uniform.In addition, the passivator is good to the adhesive force of aluminum alloy surface, corrosion resistance is good.It is protected in neutral salt spray test It holds 24 hours and does not corrode, keep 72 hours surface corrosion degree less than 5%, and under the same conditions in metal surface The macroscopic red rust required time occur is considerably longer than the passivator that comparative example is provided, and comprehensive performance is more preferably.
Example above-mentioned is merely illustrative, some features for explaining the method for the invention.Appended right is wanted The range as wide as possible for being intended to require to be contemplated that is sought, and embodiments as presented herein is only according to all possible implementation The explanation of the embodiment of the selection of the combination of example.Therefore, the purpose of applicant is that the attached claims are not illustrated this hair The exemplary selectional restriction of bright feature.Some numberical ranges used also include sub- model in the claims It encloses, the variation in these ranges should also be construed to be covered by the attached claims in the conceived case.

Claims (10)

1. a kind of Chrome-free nickel passivator, which is characterized in that the Chrome-free nickel passivator prepares raw material, in parts by weight, at least Including fluorine zirconic acid 0.1~3.8, ammonium metavanadate 0.1~2.2, water-base resin 0.1~1.7, silane coupling agent 0.1~0.5, boric acid 0.1~0.4, cobalt sulfate 0.1~0.8, water 90~97.
2. Chrome-free nickel passivator as described in claim 1, which is characterized in that the Chrome-free nickel passivator prepares raw material, with Parts by weight meter includes at least fluorine zirconic acid 2.0, ammonium metavanadate 1.2, water-base resin 0.9, silane coupling agent 0.4, boric acid 0.2, seven water Cobaltous sulfate 0.5, water 93.
3. Chrome-free nickel passivator as described in claim 1, which is characterized in that the water-base resin be selected from resol resins, Water-based acrylic resin, polyacrylic resin, polyacrylic resin, one kind in sulfonic acid type water-based polyurethane resin or more Kind;The water-base resin weight average molecular weight is 1200~10000.
4. Chrome-free nickel passivator as described in claim 1, which is characterized in that the silane coupling agent is coupled selected from amino silane It is one or more in agent, epoxy silane coupling, mercaptosilane coupling agents, vinyl silicane coupling agent.
5. Chrome-free nickel passivator as described in claim 1, which is characterized in that the silane coupling agent includes containing on strand Silane coupling agent containing phenyl ring on the silane coupling agent and strand of urea groups.
6. Chrome-free nickel passivator as claimed in claim 5, which is characterized in that contain the silane coupled of phenyl ring on the strand Agent comprises up to the 30wt% of total silane coupling agent weight.
7. Chrome-free nickel passivator as claimed in claim 5, which is characterized in that contain the silane coupled of urea groups on the strand Agent at least accounts for the 35wt% of total silane coupling agent weight.
8. the preparation method of the Chrome-free nickel passivator as described in claim 1~7 any one, which is characterized in that including as follows Step:
(1) fluorine zirconic acid is added in the water of 30 parts by weight, then stirring sequentially adds cobalt sulfate and boric acid stirring and dissolving obtains To A liquid;
(2) silane coupling agent is added in the water of 10 parts by weight, stirs to get B liquid;Water-base resin is added to 20 parts by weight In water, C liquid is stirred to get;Ammonium metavanadate is added in the water of 20 parts by weight, stirs to get D liquid;
(3) it is added in A liquid, stirs after mixing B liquid and C liquid, be added after D liquid stirs evenly and add alkali regulation system pH value to 2 ~3, remaining water is then added and stirs evenly to obtain the final product.
9. the application method of the Chrome-free nickel passivator as described in claim 1~7 any one, which is characterized in that by Chrome-free nickel Passivator adds water to be configured to the working solution use that percent by volume is 6.5~13%;The pH value of the working solution is 2~4, work Liquid temperature in use is 40~60 DEG C, and passivation time is 1~8min.
10. the application of the Chrome-free nickel passivator as described in claim 1~7 any one, which is characterized in that be applied to aluminium alloy Surface treatment.
CN201810585574.8A 2018-06-08 2018-06-08 Organic passivator free of chromium and nickel heavy metals Active CN108588696B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109136901A (en) * 2018-10-31 2019-01-04 三达奥克化学股份有限公司 The pack alloy chrome-free tanning agent of resistance to neutral salt spray test and preparation method
CN115094404A (en) * 2022-06-10 2022-09-23 广州和力表面处理技术有限公司 Preparation and application of battery aluminum foil chromium-free passivator
CN117867484A (en) * 2024-03-11 2024-04-12 武汉迪赛环保新材料股份有限公司 Composite alkaline chromium-free passivating agent and preparation method and application thereof

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CN104178757A (en) * 2014-08-08 2014-12-03 东北大学 Chromium-free composite passivator for hot-dip galvanized steel sheet and preparation and application methods of composite passivator
CN104894548A (en) * 2015-06-23 2015-09-09 重庆德蒙特科技发展有限公司 Chromium-free passivator for shot blasting components for die-cast aluminum, method for preparing chromium-free passivator and method for applying same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104178757A (en) * 2014-08-08 2014-12-03 东北大学 Chromium-free composite passivator for hot-dip galvanized steel sheet and preparation and application methods of composite passivator
CN104894548A (en) * 2015-06-23 2015-09-09 重庆德蒙特科技发展有限公司 Chromium-free passivator for shot blasting components for die-cast aluminum, method for preparing chromium-free passivator and method for applying same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109136901A (en) * 2018-10-31 2019-01-04 三达奥克化学股份有限公司 The pack alloy chrome-free tanning agent of resistance to neutral salt spray test and preparation method
CN115094404A (en) * 2022-06-10 2022-09-23 广州和力表面处理技术有限公司 Preparation and application of battery aluminum foil chromium-free passivator
CN117867484A (en) * 2024-03-11 2024-04-12 武汉迪赛环保新材料股份有限公司 Composite alkaline chromium-free passivating agent and preparation method and application thereof

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