CN108588621A - Thin film capacitor metal spraying machine longitudinal direction spray range characterization control system - Google Patents

Thin film capacitor metal spraying machine longitudinal direction spray range characterization control system Download PDF

Info

Publication number
CN108588621A
CN108588621A CN201810394631.4A CN201810394631A CN108588621A CN 108588621 A CN108588621 A CN 108588621A CN 201810394631 A CN201810394631 A CN 201810394631A CN 108588621 A CN108588621 A CN 108588621A
Authority
CN
China
Prior art keywords
servo
plc
servo motor
control system
thin film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810394631.4A
Other languages
Chinese (zh)
Inventor
钱锦绣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qian Liwen
Original Assignee
Qian Liwen
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qian Liwen filed Critical Qian Liwen
Priority to CN201810394631.4A priority Critical patent/CN108588621A/en
Publication of CN108588621A publication Critical patent/CN108588621A/en
Pending legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/131—Wire arc spraying
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06—Metallic material
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/129—Flame spraying
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00—Fixed capacitors; Processes of their manufacture
    • H01G4/33—Thin- or thick-film capacitors 

Abstract

Thin film capacitor metal spraying machine of the present invention longitudinal direction spray range characterization control system, it is characterised in that including following component part：1) operating systems (10), 2) origin positions detection switch (20), 3) (30) .PLC, 4) man-machine interfaces (40), 5) servo-drivers (50), 6) servo motors (51), 7) encoder for servo motor (52).Spray, stop-spraying are opened in the CP number of pulses control for the characterization range ability that servo drive system of the present invention gives according to control system；System peripherals circuit reduction, and equipment failure rate is low.

Description

Thin film capacitor metal spraying machine longitudinal direction spray range characterization control system
Technical field
The present invention relates to thin film capacitors to manufacture field, is longitudinally sprayed more particularly to a kind of thin film capacitor metal spraying machine Apply range characterization control system.
Background technology
In the manufacturing process of film capacitor, metal spraying is a very crucial production process.This process is profit After being melted wire with electric arc or flame, recycle compressed air that it is sprayed on capacitor body metallization from nozzle at high speeds In film facing layer gap, winding layer and outer winding layer are respectively formed a same potential in the metallized film to make capacitor body Metal electrode face, to achieve the purpose that by electrode draw；By a certain number of capacitor bodies to be painted putting neatly In fuse carrier metal spraying frame, metal spraying frame is placed on driving chain, is sent by driving chain under the spray gun of spray chamber room, with spray Rifle lateral probe movement is that laterally, driving chain drives metal spraying frame is slowly mobile to complete certain area capacitor body metal spraying to be longitudinal Task；Carrier of the metal spraying frame as capacitor body, size be it is fixed, if capacitor body in frame transversely It is booked, then the distance of spray gun transversely lateral probe movement can fix, but for different batches capacitor core group not of uniform size in frame It may then be arranged along longitudinal direction in frame discontented, that is to say, that distance is variation to capacitor core group along longitudinal direction in frame, if metal spraying It is longitudinal in the process to be sprayed with fixed range, the waste of sprayed on material will certainly be caused；To save sprayed on material, CN102517534A Patent document discloses a kind of capacitor metal spraying device that longitudinal spray range is controllable, can be according to the capacitor core of different size Son adjusts stop-spraying point, but this device makes control system peripheral circuit not enough simplify, and equipment failure rate is high.
Invention content
The purpose of the present invention is being directed to the deficiencies in the prior art, a kind of thin film capacitor metal spraying machine longitudinally spray is provided Range characterization control system is applied, realizes that capacitor body opens spray, stop-spraying using the servo drive system being sequentially connected with main chain, System peripherals circuit reduction, and equipment failure rate is low.
Technical solution：
To achieve the above object, present invention employs following technical schemes：Thin film capacitor metal spraying machine longitudinal direction spray range characterization Control system, including following component part：
1. operating system, the operating system is electrically connected with the first input end of PLC, for sending out instruction, the operating system Order button include：Start button, pause button；
2. origin position detection switch, the origin position detection switch is electrically connected with the second input terminal of PLC, for detecting spray The origin position of golden frame；
3.PLC, the PLC are connect with man-machine interface both-way communication；The first output end and servo-driver first of the PLC is defeated Enter end electrical connection, for sending out CP pulse signals, CP number of pulses determines servo motor rotation step number, and CP pulse frequencies determine Servo motor velocity of rotation；The second output terminal of the PLC is electrically connected with the second input terminal of servo-drive, is watched for sending out decision Take the DIR direction signals of direction of motor rotation；
4. man-machine interface opens spray position, stop-spraying position and origin position distance for being arranged；
5. servo-driver, the servo-driver output end is electrically connected with servo motor, for driving servo motor to be controlled by PLC The rotation step number of system, velocity of rotation, rotation direction operation；
6. servo motor, for driving main chain to run；
7. encoder for servo motor, the encoder for servo motor output end is electrically connected with servo-driver third input terminal, is used In to servo drive system composition closed-loop control.
Further, the model GUNTSD-50LF type AC servo drivers of the servo-driver.
Further, the model 130ACM15015L type AC servo motors of the servo motor, rated power 2.3KW, nominal torque 15N.M, rated speed 1500r/min.
Further, the encoder for servo motor is 2500P/R incremental encoders.
Preferably, the electronic gear proportion of the servo-driver is set as 1, conveniently opens spray position, stop-spraying position and origin Positional distance calculates, and meets required precision.
Advantages of the present invention：
According to the position resolution (a CP impulse stroke) of servo motor, it can calculate and open spray position, stop-spraying position and origin Positional distance is directly arranged by man-machine interface, the CP for the characterization range ability that servo drive system gives according to control system Spray, stop-spraying are opened in number of pulses control；System peripherals circuit reduction, and equipment failure rate is low.
Description of the drawings
Fig. 1 is control system schematic diagram of the present invention.
In figure：10 operating systems, 20 origin position detection switch, 30 PLC, 40 man-machine interfaces, 50 servo-drivers, 51 Servo motor, 52 encoder for servo motor.
Specific implementation mode
As shown in Figure 1, a kind of thin film capacitor metal spraying machine of the invention longitudinal direction spray range characterization control system, including it is as follows Component part：
1. operating system (10), the operating system (10) is electrically connected with the first input end of PLC (30), for sending out instruction, The order button of the operating system (10) includes：Start button, pause button；
2. origin position detection switch (20), the origin position detection switch (20) and the second input terminal of PLC (30) are electrically connected It connects, the origin position for detecting metal spraying frame；
3.PLC (30), the PLC (30) connect with man-machine interface (40) both-way communication；First output end of the PLC (30) with Servo-driver (50) first input end is electrically connected, and for sending out CP pulse signals, CP number of pulses determines servo motor rotation Step number, CP pulse frequencies determine servo motor velocity of rotation；The second output terminal of the PLC (30) and servo-drive (50) the Two input terminals are electrically connected, for sending out the DIR direction signals for determining servo motor rotation direction；
4. man-machine interface (40) opens spray position, stop-spraying position and origin position distance for being arranged；
5. servo-driver (50), servo-driver (50) output end is electrically connected with servo motor (51), is watched for driving Rotation step number, velocity of rotation, rotation direction that motor (51) is controlled by PLC (30) is taken to run, the servo-driver (50) The electronic gear proportion of model GUNTSD-50LF type AC servo drivers, the servo-driver (50) is set as 1, conveniently It opens spray position, stop-spraying position and origin position distance to calculate, and meets required precision；
6. servo motor (51), for driving main chain to run, the model 130ACM15015L types of the servo motor (51) AC servo motor, rated power 2.3KW, nominal torque 15N.M, rated speed 1500r/min；
7. encoder for servo motor (52), encoder for servo motor (52) output end and servo-driver (50) third are defeated Enter end electrical connection, for constituting closed-loop control to servo drive system, the encoder for servo motor (52) is 2500P/R increments Encoder.
Embodiment：
The position resolution of servo motor is 1mm, and it is 3500mm, stop-spraying positional distance origin position to open spray positional distance origin position It is set to 4100mm, sprays position, stop-spraying position and origin position distance 3500mm, 4100mm when being opened in man-machine interface (40) setting When, it is 3500 that control system calculates characterization and opens the CP number of pulses of spray positional distance origin position distance automatically, Yi Jibiao The CP number of pulses for levying stop-spraying position and origin position distance is 4100；After the start button of push system (10), watch Drive system driving main chain is taken to run to spraying is started at origin position 3500mm, when main chain is run to apart from origin Stop spraying at the 4100mm of position；At the end of spraying, servo drive system drives main chain inverted running, when detecting origin It is shut down when position detecting switch (20).

Claims (5)

1. thin film capacitor metal spraying machine longitudinal direction spray range characterization control system, it is characterised in that including following component part：
1) operating systems (10), the operating system (10) are electrically connected with the first input end of PLC (30), for sending out instruction, The order button of the operating system (10) includes：Start button, pause button；
2) origin positions detection switch (20), the origin position detection switch (20) and the second input terminal of PLC (30) are electrically connected It connects, the origin position for detecting metal spraying frame；
3) (30) .PLC, the PLC (30) connect with man-machine interface (40) both-way communication；First output end of the PLC (30) It is electrically connected with servo-driver (50) first input end, for sending out CP pulse signals, CP number of pulses determines that servo motor turns Dynamic step number, CP pulse frequencies determine servo motor velocity of rotation；The second output terminal of the PLC (30) and servo-drive (50) Second input terminal is electrically connected, for sending out the DIR direction signals for determining servo motor rotation direction；
4) spray position, stop-spraying position and origin position distance are opened in man-machine interfaces (40) for being arranged；
5) servo-drivers (50), servo-driver (50) output end are electrically connected with servo motor (51), are watched for driving Rotation step number, velocity of rotation, rotation direction that motor (51) is controlled by PLC (30) is taken to run；
6) servo motors (51), for driving main chain to run；
7) encoder for servo motor (52), encoder for servo motor (52) output end and servo-driver (50) third are defeated Enter end electrical connection, for constituting closed-loop control to servo drive system.
2. thin film capacitor metal spraying machine according to claim 1 longitudinal direction spray range characterization control system, it is characterised in that The model GUNTSD-50LF type AC servo drivers of the servo-driver (50).
3. thin film capacitor metal spraying machine according to claim 1 longitudinal direction spray range characterization control system, it is characterised in that The model 130ACM15015L type AC servo motors of the servo motor (51), rated power 2.3KW, nominal torque 15N.M, rated speed 1500r/min.
4. thin film capacitor metal spraying machine according to claim 1 longitudinal direction spray range characterization control system, it is characterised in that The encoder for servo motor (52) is 2500P/R incremental encoders.
5. thin film capacitor metal spraying machine according to claim 1 longitudinal direction spray range characterization control system, it is characterised in that The electronic gear proportion of the servo-driver (50) is set as 1.
CN201810394631.4A 2018-04-27 2018-04-27 Thin film capacitor metal spraying machine longitudinal direction spray range characterization control system Pending CN108588621A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810394631.4A CN108588621A (en) 2018-04-27 2018-04-27 Thin film capacitor metal spraying machine longitudinal direction spray range characterization control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810394631.4A CN108588621A (en) 2018-04-27 2018-04-27 Thin film capacitor metal spraying machine longitudinal direction spray range characterization control system

Publications (1)

Publication Number Publication Date
CN108588621A true CN108588621A (en) 2018-09-28

Family

ID=63610864

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810394631.4A Pending CN108588621A (en) 2018-04-27 2018-04-27 Thin film capacitor metal spraying machine longitudinal direction spray range characterization control system

Country Status (1)

Country Link
CN (1) CN108588621A (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100211102B1 (en) * 1992-12-30 1999-07-15 이형도 Motor winding facilities
DE102005030571A1 (en) * 2005-06-30 2007-01-11 Yazaki Corp. Communications system for vehicle information communications technology, e.g. power line communications, has an electronic control unit with a by-pass capacitor
CN101244574A (en) * 2007-02-13 2008-08-20 上海威士机械有限公司 Rotation positioning method for turntable type fusing machine and mechanism thereof
CN102517534A (en) * 2011-11-15 2012-06-27 安徽铜峰电子股份有限公司 Longitudinal spraying range-controllable capacitor gold spraying device
CN102581681A (en) * 2012-01-05 2012-07-18 浙江陀曼精密机械有限公司 Material receiving control method
CN104260093A (en) * 2014-07-30 2015-01-07 华南理工大学 Delta parallel-connection manipulator control system
CN105511387A (en) * 2015-11-27 2016-04-20 中工科安科技有限公司 PLC IO extension module and extension method therefor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100211102B1 (en) * 1992-12-30 1999-07-15 이형도 Motor winding facilities
DE102005030571A1 (en) * 2005-06-30 2007-01-11 Yazaki Corp. Communications system for vehicle information communications technology, e.g. power line communications, has an electronic control unit with a by-pass capacitor
CN101244574A (en) * 2007-02-13 2008-08-20 上海威士机械有限公司 Rotation positioning method for turntable type fusing machine and mechanism thereof
CN102517534A (en) * 2011-11-15 2012-06-27 安徽铜峰电子股份有限公司 Longitudinal spraying range-controllable capacitor gold spraying device
CN102581681A (en) * 2012-01-05 2012-07-18 浙江陀曼精密机械有限公司 Material receiving control method
CN104260093A (en) * 2014-07-30 2015-01-07 华南理工大学 Delta parallel-connection manipulator control system
CN105511387A (en) * 2015-11-27 2016-04-20 中工科安科技有限公司 PLC IO extension module and extension method therefor

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
钱立文: "薄膜电容电弧自动喷金机控制系统总体设计", 《电气传动自动化》 *
钱立文: "薄膜电容自动喷金机的研制", 《电子工业专用设备》 *

Similar Documents

Publication Publication Date Title
CN101934257B (en) Automatic leather coating machine and automatic coating method
CN108588621A (en) Thin film capacitor metal spraying machine longitudinal direction spray range characterization control system
CN202796473U (en) Full-automatic metal-sprayer for plastic film capacitor
CN105945310A (en) Servo axis single-limiting return-to-zero device of numerically-controlled machine tool
CN110328431B (en) Automatic parameter issuing system suitable for manual electric arc welding machine
CN203250653U (en) Electric mechanism driven by servo motor
CN206773511U (en) A kind of single shaft alignment system based on AC servo
CN103488109A (en) Device and method for achieving spindle orientation by using analog frequency converter
CN106825888B (en) Semi-automatic flash butt welding online temperature measurement frequency conversion drive control system
CN206122062U (en) A coating adjusting device for coating equipment
CN103472767B (en) Realize the device and method of rigid tapping with analog inverter
CN108546904A (en) Double spray gun electric arc metal spraying machine spraying control systems
CN111464087B (en) Control method and positioning mechanism of zero-free switch stepping motor
CN212237919U (en) Environment-friendly spraying device for furniture production
CN113087407A (en) Intelligent integrated control system and control method for photovoltaic glass AR coating machine
CN206844589U (en) One kind is based on ZigBee remote controls building spray robot
CN106364157B (en) A kind of iron-printing machine control system
CN112193900A (en) Micro-tension control system and method for servo drive tension roller
CN219073301U (en) Rotary starting device of turntable and spraying equipment
CN109636968A (en) A kind of automobile electronic controller Energy Saving Control technique
CN216526868U (en) Programmable operation trolley control system
CN109049585A (en) A kind of high energy conservation injection molding control system of closed-loop high-precision
CN102266841B (en) Aluminum strip coating thickness stepless control process method and special control system
CN111835246A (en) Short-distance wireless stepping motor driving module based on ZigBee technology
CN209014960U (en) A kind of electric control gear and control system of automobile sun-shade-curtain oiling device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20180928