CN108588389A - A kind of sprocket wheel high-frequency quenching high-pressure jet auto-cool system - Google Patents

A kind of sprocket wheel high-frequency quenching high-pressure jet auto-cool system Download PDF

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Publication number
CN108588389A
CN108588389A CN201810774836.5A CN201810774836A CN108588389A CN 108588389 A CN108588389 A CN 108588389A CN 201810774836 A CN201810774836 A CN 201810774836A CN 108588389 A CN108588389 A CN 108588389A
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CN
China
Prior art keywords
water
quenching
sprocket wheel
screw
cooling water
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Application number
CN201810774836.5A
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Chinese (zh)
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CN108588389B (en
Inventor
王铁柱
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Renqiu Shijia Motorcycle Fittings Co Ltd
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Renqiu Shijia Motorcycle Fittings Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/32Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for gear wheels, worm wheels, or the like
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/06Surface hardening
    • C21D1/09Surface hardening by direct application of electrical or wave energy; by particle radiation
    • C21D1/10Surface hardening by direct application of electrical or wave energy; by particle radiation by electric induction
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • C21D1/667Quenching devices for spray quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2221/00Treating localised areas of an article
    • C21D2221/10Differential treatment of inner with respect to outer regions, e.g. core and periphery, respectively
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

A kind of sprocket wheel high-frequency quenching high-pressure jet auto-cool system, including, quenching machine, cooling water tank, Quench heating mechanism and with movable sprocket rotation and what is moved up and down move up and down rotating mechanism, it is characterised in that:Auto-cool system further includes water butt, water butt is connect with the spray ring being located at below the cooling water tank water surface through pipeline, spray ring is formed using plastic tube bending, several apertures are offered on the inside of spray ring, water butt provides high pressure water flow for spray ring, spray operation is completed under water, spray high pressure water flow pushes the cooling water in cooling water tank to form numerous centripetal flows, the high-temp. water bubble formed on sprocket teeth surface when numerous centripetal flows being made to cool down high-frequency quenching carries out impinging cooling, substantially improve cooling condition, obtain ideal cooling velocity, ideal quenched martensite tissue can be obtained after quenching and reduce the formation of harmful austenite structure, sprocket tooth part surface obtains enough hardness numbers, ensure sprocket wheel service life and driving motorcycle safety.

Description

A kind of sprocket wheel high-frequency quenching high-pressure jet auto-cool system
Technical field
The present invention relates to a kind of high-frequency quenching cooling device, especially a kind of sprocket wheel high-frequency quenching high-pressure jet cools down automatically Device.
Background technology
Currently, well known sprocket wheel quenching unit, such as Chinese invention patent, CN102251081A disclose a kind of sprocket faces Quenching unit, including holder are fixed with a trunnion axis, the boosted retarder in one end of trunnion axis in cradle top by bearing block It is connected with motor is promoted;It is equipped with the cooler bin of open-top setting in the lower section of holder, both sides are symmetrically set inside cooler bin There are two sliding slots, support plate both ends to be stuck in two sliding slots, the lower end and support plate for winding steel wire rope on the horizontal axis are connected, and are propping up A sprocket shaft is equipped on fagging vertically, sprocket shaft is connected by the first angular wheel group with jackshaft one end, jackshaft it is another End is connected by the second angular wheel group with keyway vertical axis, and the upper end of keyway vertical axis is rotated through sprocket wheel rotation retarder with chain Dynamic motor is connected;The position of respective sprockets axis is equipped with a heating ring above cooler bin, heats ring and is located at cooler bin side Heating device is connected.
Invention content
The present invention provides a kind of sprocket wheel high-frequency quenching high-pressure jet auto-cool system.
A kind of sprocket wheel high-frequency quenching high-pressure jet auto-cool system, including, quenching machine, cooling water tank, Quench heating Mechanism and with movable sprocket rotation and what is moved up and down move up and down rotating mechanism, it is characterised in that:The auto-cool system is also Including water butt, the water butt is connect with the spray ring being located at below the cooling water tank water surface through pipeline, and spray ring is using modeling Expects pipe bending is formed, several apertures are offered on the inside of spray ring, and water butt provides high pressure water flow for spray ring, sprays operation It completes under water, spray high pressure water flow pushes the cooling water in cooling water tank to form numerous centripetal flows, makes numerous centripetal flows The high-temp. water bubble formed on sprocket teeth surface when being cooled down to high-frequency quenching carries out impinging cooling.
Promising its is opened up above water butt and adds the water injection hole of water, water discharging valve is installed below water butt, is drained Valve connects hydraulic controlled valve through water inlet pipe, and hydraulic controlled valve one end connects water inlet pipe, the other end and three-way connection into The mouth of a river connects, and two water outlets of three-way connection connect two inlet openings of spray ring through quick coupling respectively.
The spray ring is fixed on adhesive waterproof tape above iron hoop, and the staight shank of iron hoop one end is welded on L-square, straight Straight trough is offered on gusset, screw passes through the straight trough of L-square to be screwed into the screw hole of cooling water tank inner wall, L-square is installed solid It is scheduled on the inner wall of cooling water tank, the height of spray ring is adjusted by moving up and down L-square, to ensure that it is cold that spray ring is located at But at the 3-5mm below the water tank water surface, spray operation is completed under water.
Water level control valve is installed in the top side of cooling water tank, described water level control valve one end connects water pump, Water pump is connected through the backwater hole of return pipe and water butt, and the cooling water in cooling water tank is sent into high-order storage by water pump by return pipe In bucket, watering cycle is formed.
The Quench heating mechanism includes that high frequency electric source and quenching are enclosed, the journey of high frequency electric source via line and quenching machine Sequence control cabinet connects, and quenching circle is connect with high frequency electric source, and is suspended in above cooling water tank, and heating energy is provided by high frequency electric source Amount, quenched circle heat sprocket wheel.
The program control cabinet of the quenching machine sets heating time, power, enters the water time and moves up and down position.
The rotating mechanism that moves up and down includes, synchronous motor, electric motor stand, lead screw, screw, screw clamp rail, bracket, Electric rotating machine, belt and rotary shaft are equipped with screw clamp rail in the side of quenching machine, and screw one end is welded with bracket, the other end It is installed in screw clamp rail, lead screw screws in screw, and lead screw top is connect with synchronous motor, and synchronous motor is placed on electric motor stand Side, the electric motor stand are welded on above the side of quenching machine, electric rotating machine and rotary shaft are equipped on bracket, in rotary shaft On sprocket wheel is installed, electric rotating machine passes through belt and rotation axis connection.The synchronous motor drives lead screw rotation, and screw is made to exist It is moved up and down in screw clamp rail, and then the rotary shaft on bracket and bracket is driven to move up and down, complete enter water when sprocket wheel quenching, go out Water operation.
The present invention is by the water jets under high pressure of numerous centripetal injections of aperture on the inside of spray ring, in the gear teeth when being cooled down to high-frequency quenching The high-temp. water bubble that surface is formed carries out impinging cooling, accelerates the flowing of tooth surface cooling water, to the upper cooling water of sprocket faces Cold water supplement is carried out in time, cooling condition is substantially improved, obtains ideal cooling velocity, and ideal quenching horse can be obtained after quenching Family name's body tissue and the formation for reducing harmful austenite structure, sprocket tooth part surface obtain enough hardness numbers, reduce internal stress and Deformation, broken teeth phenomenon of determining of shutting out, it is ensured that sprocket wheel service life and driving motorcycle safety.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is the spray ring structural schematic diagram of the present invention;
Fig. 3 is the cooling water tank and quenching machine structural schematic diagram of the present invention;
Fig. 4 is the overlooking structure diagram of Fig. 3.
In figure:Water butt 1, water injection hole 2, water discharging valve 3, water inlet pipe 4, hydraulic controlled valve 5, L-square 6, spray ring 7, Sprocket wheel 8, rotary shaft 9, quenching circle 10, cooling water tank 11, water level control valve 12, water pump 13, return pipe 14, backwater hole 15, three Pass joint 16, quick coupling 17, aperture 18, iron hoop 19, high frequency electric source 20, electric rotating machine 21, belt 22, quenching machine 23, journey Sequence control cabinet 24, electric motor stand 25, synchronous motor 26, screw 27, bracket 28, screw clamp rail 29, leading screw 30.
Specific implementation mode
As shown in Figure 1, Figure 2, Figure 3, Figure 4,2 topped up with water of water injection hole that water butt 1 is opened up through top, under water butt 1 Side, at bottom about 100mm, is equipped with water discharging valve 3 to control water yield, high pressure water is provided for jet flow using water-head Stream.3 one end of water discharging valve connects hydraulic controlled valve 5 through water inlet pipe 4, and the hydraulic controlled valve 5 controls spray pressure, water 5 one end of pressure control valve door connects water inlet pipe 4, and the other end is connect with the water inlet of three-way connection 16, and two of three-way connection 16 go out The mouth of a river connects two inlet openings of spray ring 7 through quick coupling 17 respectively.The spray ring 7 is fixed on iron hoop with adhesive waterproof tape 19 tops, fixed spray ring 7 are supported by iron hoop 19, the staight shank of 19 one end of iron hoop is welded on L-square 6, in L-square 6 On offer straight trough, be drilled with screw hole on the inner wall of cooling water tank 11, screw passes through the straight trough of L-square 6 to be screwed into cooling water tank 11 In the screw hole of inner wall, L-square 6 is fixed on the inner wall of cooling water tank 11, Unscrewed screw, by moving up and down right angle Plate 6 adjusts the height of spray ring 7, to ensure that spray ring 7 at about 3-5mm, is completed under water below cooling water tank 11 water surface Operation is sprayed, spray operation only pushes cooling water to form the centripetal flow of high pressure on 8 periphery of sprocket wheel, does not inject directly on sprocket wheel 8 and adds Hot surface.Water level control valve 12 is installed in the top side of cooling water tank 11 to control the water level of cooling water tank 11, to ensure Spray ring 7 is below 11 water surface of cooling water tank at about 3-5mm.12 one end of water level control valve connects water pump 13, and water pump 13 passes through Return pipe 14 is connect with the backwater hole 15 of water butt 1, is opened the water level control valve 12 of cooling water tank 11, will be cooled down by water pump 13 Cooling water in water tank 11 is sent by return pipe 14 in high-level water storage bucket 1, and watering cycle, the cooling water in water butt 1 are formed Repeatedly using process again makes cooling water generate steam, and underwater bubble can be reduced by steaming vaporization cooling water, be conducive to quench cold But the promotion of quality.
As shown in Fig. 2, the spray ring 7 uses plastic tube bending formation and 19 same shape of iron hoop, in spray ring 7 Inside offers the aperture 18 of several diameters about 2mm, and the spray ring 7 connects water inlet pipe 4 through three-way connection 16 and tried Water spray is tested, to ensure that the aperture 18 of 7 inside of spray ring forms uniform centripetal water jet column, in sprocket wheel 8 when being cooled down to high-frequency quenching Teeth portion surface forms high-temp. water bubble and is effectively impacted, and accelerates the flowing of 8 teeth portion surface cooling water of sprocket wheel, on 8 flank of tooth of sprocket wheel Cooling water carries out cold water supplement in time.
As shown in Figure 2 and Figure 3,20 via line of high frequency electric source is connect with the program control cabinet 24 of quenching machine 23, quenching circle 10 It is connect with high frequency electric source 20, and is suspended in 11 top of cooling water tank, heat energy, 10 pairs of chains of quenched circle are provided by high frequency electric source 20 Wheel 8 is heated, and program control cabinet 24 controls heating time and heating power.
It is equipped with screw clamp rail 29 in the side of quenching machine 23,27 one end of screw is welded with bracket 28, and the other end is installed on In screw clamp rail 29, lead screw 30 screws in screw 27, and 30 top of lead screw is connect with synchronous motor 26, and synchronous motor 26 is placed in motor 25 top of rack, the electric motor stand 25 are welded on above the side of quenching machine 23.Electric rotating machine 21 is installed on bracket 28 With rotary shaft 9, sprocket wheel 8 is installed in the rotary shaft 9, electric rotating machine 21 drives rotary shaft 9 to rotate by belt 22, in turn Rotation with movable sprocket 8.Synchronous motor 26 drives lead screw 30 to rotate, and so that screw 27 is moved up and down in screw clamp rail 29, in turn It drives the rotary shaft 9 on bracket 28 and bracket 28 to move up and down, completes to enter water, water outlet operation when sprocket wheel 8 quenches.
Sprocket wheel 8 is mounted in rotary shaft 9, heating time, work(are set by the program control cabinet 24 of quenching machine 13 Rate enters the water time and moves up and down position, opens water discharging valve 3, hydraulic controlled valve 5 and water level control valve 12, water butt 1 It supplies water for cooling water tank 11, it is ensured that the places about 3-5mm below 11 water surface of cooling water tank of spray ring 7 start electric rotating machine 21, synchronization Motor 26 rotates forward, and sprocket wheel 8 rotates the position for being displaced downwardly to quenching circle 10, and synchronous motor 26 stops operating, and moves down stoppings, rotating after Continuous, high frequency electric source 20 starts automatically to be powered, and quenching 10 pairs of sprocket wheels 8 of circle heat, about 2-4 seconds heating time, after the completion of heating, High frequency electric source 20 stops energization, starts synchronous motor 26 and rotates forward, lead screw 30 is driven to rotate, makes screw 27 in the case where screw clamp rail 29 is interior It moves, and then the rotary shaft 9 on bracket 28 and bracket 28 is driven to move down, sprocket wheel 8 is made to move down rotation to 11 underwater of cooling water tank 7 position of spray ring, water butt 1 are that spray ring 7 provides high pressure water flow, and spray high pressure water pushes the cooling water shape in cooling water tank 11 At numerous centripetal flows, in the high-temp. water bubble of the tooth surface of sprocket wheel 8 formation when numerous centripetal flows being made to cool down high-frequency quenching Impinging cooling is carried out, it is about 1-2 seconds cooling time, cooling to complete.Start synchronous motor 26 to invert, drives lead screw 30 to rotate, make silk Mother 27 moves up in screw clamp rail 29, and then the rotary shaft 9 on bracket 28 and bracket 28 is driven to move up, and makes to remove on sprocket wheel 8 cold But 11 water surface of water tank to designated position stops.

Claims (8)

1. a kind of sprocket wheel high-frequency quenching high-pressure jet auto-cool system, including, quenching machine, cooling water tank, Quench heating machine Structure and with movable sprocket rotation and what is moved up and down move up and down rotating mechanism, it is characterised in that:The auto-cool system also wraps Water butt is included, the water butt is connect with the spray ring being located at below the cooling water tank water surface through pipeline, and spray ring uses plastics Pipe bending is formed, several apertures are offered on the inside of spray ring, and water butt provides high pressure water flow for spray ring, and spray operation exists Underwater to complete, spray high pressure water flow pushes the cooling water in cooling water tank to form numerous centripetal flows, makes numerous centripetal flows pair The high-temp. water bubble formed on sprocket teeth surface when high-frequency quenching cools down carries out impinging cooling.
2. a kind of sprocket wheel high-frequency quenching high-pressure jet auto-cool system according to claim 1, it is characterised in that:It is storing up Promising its is opened up above bucket and adds the water injection hole of water, water discharging valve is installed below water butt, water discharging valve is through water inlet pipe Hydraulic controlled valve is connected, hydraulic controlled valve one end connects water inlet pipe, the water inlet connection of the other end and three-way connection, threeway Two water outlets of connector connect two inlet openings of spray ring through quick coupling respectively.
3. a kind of sprocket wheel high-frequency quenching high-pressure jet auto-cool system according to claim 2, it is characterised in that:It is described Spray ring be fixed on above iron hoop with adhesive waterproof tape, the staight shank of iron hoop one end is welded on L-square, is offered on L-square Straight trough, screw pass through the straight trough of L-square to be screwed into the screw hole of cooling water tank inner wall, L-square are fixed on cooling water tank Inner wall on, the height of spray ring is adjusted by moving up and down L-square, to ensure that spray ring is located at cooling water tank underwater At the 3-5mm of side, spray operation is completed under water.
4. a kind of sprocket wheel high-frequency quenching high-pressure jet auto-cool system according to claim 3, it is characterised in that:Cold But water level control valve is installed in the top side of water tank, and described water level control valve one end connects water pump, and water pump is through return pipe It is connect with the backwater hole of water butt, the cooling water in cooling water tank is sent by return pipe in high-level water storage bucket by water pump, is formed Watering cycle.
5. a kind of sprocket wheel high-frequency quenching high-pressure jet auto-cool system according to claim 1, it is characterised in that:It is described Quench heating mechanism include that high frequency electric source and quenching are enclosed, the program control cabinet of high frequency electric source via line and quenching machine connects, Quenching circle is connect with high frequency electric source, and is suspended in above cooling water tank, provides heat energy by high frequency electric source, quenched circle is to chain Wheel is heated.
6. a kind of sprocket wheel high-frequency quenching high-pressure jet auto-cool system according to claim 5, it is characterised in that:It is described The program control cabinet of quenching machine set heating time, power, enter the water time and move up and down position.
7. a kind of sprocket wheel high-frequency quenching high-pressure jet auto-cool system according to claim 1, it is characterised in that:It is described The rotating mechanism that moves up and down include synchronous motor, electric motor stand, lead screw, screw, screw clamp rail, bracket, electric rotating machine, skin Band and rotary shaft are equipped with screw clamp rail in the side of quenching machine, and screw one end is welded with bracket, and the other end is installed on screw card In rail, lead screw screws in screw, and lead screw top is connect with synchronous motor, and synchronous motor is placed in above electric motor stand, the motor machine Frame is welded on above the side of quenching machine, and electric rotating machine and rotary shaft are equipped on bracket, is equipped with chain on the rotary shaft Wheel, electric rotating machine drives rotary shaft to rotate by belt, and then the rotation with movable sprocket.
8. a kind of sprocket wheel high-frequency quenching high-pressure jet auto-cool system according to claim 7, it is characterised in that:It is described Synchronous motor drive lead screw rotation, so that screw is moved up and down in screw clamp rail, and then drive the rotation on bracket and bracket Axis moves up and down, and completes to enter water, water outlet operation when sprocket wheel quenching.
CN201810774836.5A 2018-07-16 2018-07-16 Automatic cooling device for high-frequency quenching high-pressure jet flow of chain wheel Active CN108588389B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112375878A (en) * 2020-10-30 2021-02-19 姚天成 High-frequency quenching equipment for copper alloy
CN112743095A (en) * 2021-02-08 2021-05-04 佛山通宝精密合金股份有限公司 Prevent shrend device that splashes
CN113736958A (en) * 2021-09-15 2021-12-03 临沂业隆通用机械有限公司 Method for improving hardenability by spray cooling and processing equipment thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4834344A (en) * 1987-02-20 1989-05-30 Surface Combustion, Inc. Apparatus for inside-outside tube quenching
CN202187038U (en) * 2011-07-15 2012-04-11 山东开泰抛丸机械有限公司 Tooth surface quenching device for chain wheel
CN105543457A (en) * 2015-12-29 2016-05-04 齐齐哈尔轨道交通装备有限责任公司 Quenching and cooling device, draw gear and machining technology of draw gear
CN207581851U (en) * 2017-11-27 2018-07-06 喀左鹏达铸造有限公司 The automatic cooling integrated machine of high-frequency quenching

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4834344A (en) * 1987-02-20 1989-05-30 Surface Combustion, Inc. Apparatus for inside-outside tube quenching
CN202187038U (en) * 2011-07-15 2012-04-11 山东开泰抛丸机械有限公司 Tooth surface quenching device for chain wheel
CN105543457A (en) * 2015-12-29 2016-05-04 齐齐哈尔轨道交通装备有限责任公司 Quenching and cooling device, draw gear and machining technology of draw gear
CN207581851U (en) * 2017-11-27 2018-07-06 喀左鹏达铸造有限公司 The automatic cooling integrated machine of high-frequency quenching

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112375878A (en) * 2020-10-30 2021-02-19 姚天成 High-frequency quenching equipment for copper alloy
CN112743095A (en) * 2021-02-08 2021-05-04 佛山通宝精密合金股份有限公司 Prevent shrend device that splashes
CN113736958A (en) * 2021-09-15 2021-12-03 临沂业隆通用机械有限公司 Method for improving hardenability by spray cooling and processing equipment thereof

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Denomination of invention: A High Frequency Quenching High Pressure Jet Automatic Cooling Device for Sprockets

Granted publication date: 20230922

Pledgee: Bank of China Limited by Share Ltd. Cangzhou branch

Pledgor: RENQIU SHIJIA MOTORCYCLE PARTS Co.,Ltd.

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