CN108587531B - Tire bead wire adhesive and preparation method thereof - Google Patents
Tire bead wire adhesive and preparation method thereof Download PDFInfo
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- CN108587531B CN108587531B CN201810449387.7A CN201810449387A CN108587531B CN 108587531 B CN108587531 B CN 108587531B CN 201810449387 A CN201810449387 A CN 201810449387A CN 108587531 B CN108587531 B CN 108587531B
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- coumarone
- bead wire
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J145/00—Adhesives based on homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in a side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic system; Adhesives based on derivatives of such polymers
- C09J145/02—Coumarone-indene polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
The invention discloses a tire bead wire adhesive which is prepared from the following raw materials in parts by weight: 35-45 parts of acetone, 35-45 parts of gasoline, 15-25 parts of industrial alcohol, 1-3 parts of coumarone and 0.5-1.5 parts of benzotriazole; the invention also discloses a preparation method of the tire bead steel wire adhesive; the adhesive for the tire bead steel wire has the advantages that the adhesive property of the steel wire and rubber is greatly improved, the tire bead steel wire is resistant to corrosion of corrosive media in the atmosphere, and a good antirust effect is achieved.
Description
Technical Field
The invention relates to the technical field of rubber products, in particular to a tire bead wire adhesive.
Background
The metal material has high rigidity, the rubber material has excellent toughness, after the rubber is bonded with the metal, the metal can provide a strong framework supporting effect for the rubber, and the rubber can endow the metal with the characteristics of insulation, vibration reduction, corrosion prevention, sealing and the like. Rubber-metal composites combine the advantages of rubber and metal, and are now used in a large number of applications in the automotive, mechanical, and construction industries. There are several methods for bonding rubber and metal, mainly including: a hard glue method, a cyclized rubber method, a flavone-plated bonding method, a phenol resin method, a halogenation method, a protein latex method, an adhesive bonding method, and the like, wherein the flavone-plated bonding method and the adhesive bonding method have been widely used.
Plating flavone and bonding: the steel and the rubber have basically no binding force, but after the surface of the steel wire is plated with a layer of copper, the copper layer can be combined with the steel and the rubber, so the tire bead steel wire can be used for tires only by plating the copper. However, the chemical activity of copper is lower than that of iron, and after the steel wire is plated with copper, the binding force between the steel wire and rubber can be improved, but the rust-proof capability of the steel wire is greatly reduced, so that the storage and transportation of the tire bead steel wire are not facilitated.
The adhesive bonding method is to bond rubber and metal together by using an adhesive, which requires that the adhesive has strong bonding performance with the rubber and the metal. The existing adhesives for bonding rubber and metal are various, and mainly comprise isocyanate adhesives, chlorinated rubber adhesives, nitrile rubber adhesives, silicone rubber adhesives, coupling agent adhesives and the like, but the bonding capability of the adhesives is still to be improved, and steel wires are easy to rust when the adhesives are used, so that the service life is greatly shortened, and the use and the attractiveness are influenced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the adhesive for the bead wires, so that the adhesive property between the wires and rubber is greatly improved, the adhesive is resistant to corrosion of corrosive media in the atmosphere, and the adhesive has a good antirust effect.
The invention is realized by the following steps:
one purpose of the invention is to provide a tire bead wire adhesive, which is prepared from the following raw materials in parts by weight: 35-45 parts of acetone, 35-45 parts of gasoline, 15-25 parts of industrial alcohol, 1-3 parts of coumarone and 0.5-1.5 parts of benzotriazole.
The invention also aims to provide a preparation method of the bead wire adhesive, which comprises the following steps:
step 1: preparation of phase a composition: sequentially adding gasoline and coumarone into acetone, and stirring to dissolve uniformly to obtain a phase A composition;
step 2, preparing a B phase composition: adding benzotriazole into industrial alcohol, and stirring to dissolve uniformly to obtain a B-phase composition;
and step 3: and (3) total preparation: and (3) mixing the phase A composition obtained in the step (1) and the phase B composition obtained in the step (2) according to the proportion to obtain the bead wire adhesive.
Compared with the prior art, the invention has the following advantages and effects:
1. the adhesive for the bead wire has good adhesive property, so that the adhesive property of the wire and rubber is greatly improved, the tensile strength of the adhesive for the bead wire reaches 23MPa, and the shear strength of the adhesive for the bead wire reaches 42 MPa.
2. The tire bead steel wire adhesive has good antirust performance: after the tire bead wire adhesive is used, the antirust performance of the tire bead wire is detected, and the antirust performance of the tire bead wire adhesive is detected by respectively adopting a hydrochloric acid corrosion test and a salt water immersion test, which show that the tire bead wire adhesive has a good antirust effect.
Detailed Description
Example 1 preparation of bead wire adhesive
The tire bead wire adhesive is prepared from the following raw materials in parts by weight:
35.5 parts of acetone, 35 parts of gasoline, 25 parts of industrial alcohol, 3 parts of coumarone and 1.5 parts of benzotriazole.
The preparation method of the bead wire adhesive comprises the following steps:
step 1: preparation of phase a composition: sequentially adding gasoline and coumarone into acetone, stirring and adding the coumarone while adding the coumarone, heating the coumarone in a water bath at the temperature of 80-90 ℃ to promote dissolution, and stirring and dissolving the coumarone uniformly to obtain a phase A composition;
step 2, preparing a B phase composition: adding benzotriazole into industrial alcohol while stirring, stirring for 10-20 minutes in a water bath at the temperature of 90-100 ℃, and uniformly stirring and dissolving to obtain a phase B composition;
and step 3: and (3) total preparation: and (3) mixing the phase A composition obtained in the step (1) and the phase B composition obtained in the step (2) according to the proportion to obtain the bead wire adhesive.
Example 2: preparation of tire bead steel wire adhesive
The tire bead wire adhesive is prepared from the following raw materials in parts by weight:
45 parts of acetone, 38.5 parts of gasoline, 15 parts of industrial alcohol, 1 part of coumarone and 0.5 part of benzotriazole.
The preparation method of the bead wire adhesive comprises the following steps:
step 1: preparation of phase a composition: sequentially adding gasoline and coumarone into acetone, stirring and adding the coumarone while adding the coumarone, heating the coumarone in a water bath at the temperature of 80-90 ℃ to promote dissolution, and stirring and dissolving the coumarone uniformly to obtain a phase A composition;
step 2, preparing a B phase composition: adding benzotriazole into industrial alcohol while stirring, stirring for 10-20 minutes in a water bath at the temperature of 90-100 ℃, and uniformly stirring and dissolving to obtain a phase B composition;
and step 3: and (3) total preparation: and (3) mixing the phase A composition obtained in the step (1) and the phase B composition obtained in the step (2) according to the proportion to obtain the bead wire adhesive.
Example 3: preparation of tire bead steel wire adhesive
The tire bead wire adhesive is prepared from the following raw materials in parts by weight: 35 parts of acetone, 45 parts of gasoline, 15.5 parts of industrial alcohol, 3 parts of coumarone and 1.5 parts of benzotriazole.
The preparation method of the bead wire adhesive comprises the following steps:
step 1: preparation of phase a composition: sequentially adding gasoline and coumarone into acetone, stirring and adding the coumarone while adding the coumarone, heating the coumarone in a water bath at the temperature of 80-90 ℃ to promote dissolution, and stirring and dissolving the coumarone uniformly to obtain a phase A composition;
step 2, preparing a B phase composition: adding benzotriazole into industrial alcohol while stirring, stirring for 10-20 minutes in a water bath at the temperature of 90-100 ℃, and uniformly stirring and dissolving to obtain a phase B composition;
and step 3: and (3) total preparation: and (3) mixing the phase A composition obtained in the step (1) and the phase B composition obtained in the step (2) according to the proportion to obtain the bead wire adhesive.
Example 4: preparation of tire bead steel wire adhesive
The tire bead wire adhesive is prepared from the following raw materials in parts by weight:
39 parts of acetone, 38 parts of gasoline, 20 parts of industrial alcohol, 2 parts of coumarone and 1 part of benzotriazole.
The preparation method of the bead wire adhesive comprises the following steps:
step 1: preparation of phase a composition: sequentially adding gasoline and coumarone into acetone, stirring and adding the coumarone while adding the coumarone, heating the coumarone in a water bath at the temperature of 80-90 ℃ to promote dissolution, and stirring and dissolving the coumarone uniformly to obtain a phase A composition;
step 2, preparing a B phase composition: adding benzotriazole into industrial alcohol while stirring, stirring for 10-20 minutes in a water bath at the temperature of 90-100 ℃, and uniformly stirring and dissolving to obtain a phase B composition;
and step 3: and (3) total preparation: and (3) mixing the phase A composition obtained in the step (1) and the phase B composition obtained in the step (2) according to the proportion to obtain the bead wire adhesive.
Comparative example 1
The adhesive of the comparative example comprises the following raw materials in parts by weight:
the material is prepared from the following raw materials in parts by weight: 49 parts of acetone, 49 parts of gasoline and 3 parts of coumarone. And (3) taking the acetone, sequentially adding gasoline and coumarone, adding the coumarone while stirring, heating in a water bath at the temperature of 80-90 ℃ to promote dissolution, and stirring to dissolve uniformly to obtain the adhesive of the comparative example.
Comparative example 2
The adhesive of the comparative example comprises the following raw materials in parts by weight:
the material is prepared from the following raw materials in parts by weight: 97 parts of gasoline and 3 parts of benzotriazole. And (2) adding acetone into gasoline and coumarone in sequence, adding the coumarone while stirring, heating in a water bath at the temperature of 80-90 ℃ to promote dissolution, and stirring to dissolve uniformly to obtain the adhesive in the comparative example.
Experimental example 1 adhesion Strength test
The adhesion strength is stress required for breaking the interface between the adhesive and the adherend or the vicinity thereof in the adhesive material under the action of external force, and is also called adhesive strength. The bonding strength may be classified into shear strength, tensile strength, uneven tear strength, peel strength, compression strength, impact strength, bending strength, torsional strength, fatigue strength, creep strength, and the like, depending on the stress applied to the bonded joint. The adhesives of examples 1 to 4 and comparative examples 1 to 2 were subjected to the measurement of tensile strength and shear strength.
1. Determination of tensile Strength
Measurement of rubber-to-metal bond tear Strength: the thickness of the rubber is (2 +/-0.3) mm, and the size of a bonded test piece is as the adhesive 180-degree peel strength test method in GB/T2790-1995 standard. The test piece is bonded according to the requirements of the process conditions, and the dislocation of the bonding surface is not more than 0.2 mm. During testing, the test piece is mounted on a fixture, the position is adjusted to ensure that the force application direction is vertical to the bonding surface, the test piece is stretched at the loading speed of (50 +/-5) mm/min, the maximum load during damage is recorded, and the pull-off strength sigma is calculated according to the following formula and has the unit of MPa
σ=F/A
In the formula: f is the load when the test piece is damaged;
a-bonding area, a ═ d 2/4.
The number of the test pieces is not less than 5, the test pieces are not less than 60% of the original number after being subjected to selection, and the arithmetic mean value is taken, and the allowable deviation is +/-10%.
The tensile strength results of the adhesives of examples 1-4 and comparative examples 1-2 are shown in table 1 below.
2. Determination of shear impact Strength of adhesive
Shear impact strength is the work consumed per unit area of the adhesive bond when the test piece is broken by a shear impact load at a certain speed, and the unit is J/m2And (4) showing. The shear impact strength of the adhesive is determined according to the GB/T6328-1986 standard.
The principle is as follows: a test piece formed by 2 test blocks in a bonded manner is subjected to a shear impact load at a certain speed at a bonded surface, the work consumed when the test piece is damaged is measured, and the shear impact strength is calculated according to the shear impact destructive force born by a unit bonded area. Test piece-a block-shaped adherend having a predetermined shape, size, and accuracy. Sample-a spare part is made by gluing an upper test block and a lower test block under certain process conditions. Impact height-the distance from the blade to the upper surface of the lower test block when the pendulum edge strikes the test block. The tensile strength results of the adhesives of examples 1-4 and comparative examples 1-2 are shown in table 1 below.
3. Evaluation of adhesion: the adhesion was evaluated using the corresponding actual components, i.e. the wire bead and the rubber adhesion, the quality "no problem" being indicated by "O" and the quality defect being indicated by "X". . The test piece used in the experiment is 45 ℃ steel with the specification of 50 multiplied by 5 mm.
TABLE 1
As can be seen from Table 1 above, the tear strength of examples 1-4 reached 21-23MPa, and the shear impact strength reached 40-42 MPa; in comparative example 1, the solute only contains coumarone, the tear strength is only 14Mpa, the shear impact strength is only 30Mpa, and the tear strength is obviously lower than that of the bead wire adhesive in the embodiments 1-4; in comparative example 2, the solute only contains benzotriazole, the tear strength is only 7Mpa, and the shear impact strength is only 18Mpa, which is obviously lower than that of the bead wire adhesive in the embodiments 1-4. Therefore, in the bead wire adhesives of the embodiments 1 to 4, the coumarone and the benzotriazole have synergistic bonding effect, and the adhesive force is far greater than that of the coumarone single component in the comparative example 1 or that of the benzotriazole single component in the comparative example 2.
Experimental example 2 testing of anti-corrosive Properties of bead wire adhesive
1. Salt spray corrosion test for detecting antirust performance of tire bead steel wire adhesive
(1) The test pieces coated with the bead wire adhesives of examples 1 to 4 and the adhesives of comparative examples 1 to 2 were placed in a salt spray test box under specified test conditions, and the degree of corrosion of the test pieces was evaluated after a test time according to the product specification requirements.
(2) The test conditions are as follows: temperature in the salt spray box: 35 ± 1 ℃, concentration of saline solution: 5 plus or minus 0.1 ℃; continuously spraying for 8h in the test, and cooling for 16h for one period;
(3) the test piece is vertically hung on the test piece bracket of the salt spray test box;
(4) test standards: reference is made to the SH/T0081-91 test method.
(5) Each experimental group was repeated three times, and the arithmetic mean of the corrosion degrees of the test pieces of each experimental group was rounded to an integer expressed as SH/T0217 in terms of corrosion scale. The test piece adopted in the experiment is 45 ℃ steel with the specification of 50 multiplied by 5mm, and the test result is shown in the following table 2: wherein "level/period (days)" means: the "+" - "symbol indicates a bias towards either the upper or lower limit;
TABLE 2
As can be seen from table 2, the bead wire adhesives of examples 1-4 have a salt spray corrosion test result with a corrosion rating of substantially 0, i.e. substantially no corrosion during 7 days of the cycle; whereas comparative examples 1-2 were all on a scale of 1-2. Thus, in the bead wire adhesives of the embodiments 1 to 4, coumarone and benzotriazole have synergistic corrosion resistance, and the corrosion resistance is far greater than that of the coumarone single component in the comparative example 1 or that of the benzotriazole single component in the comparative example 2.
2. Saline water immersion test for detecting antirust performance of tire bead steel wire adhesive
The test pieces coated with the bead wire adhesives of examples 1 to 4 and the adhesives of comparative examples 1 to 2 were vertically placed in a constant-temperature water bath of 5% ± 0.1% sodium chloride solution (PH 8.0-8.2) at a predetermined temperature for immersion test, and after immersion for 68 hours, the coated materials were removed to inspect the corrosion of the test pieces. Each experimental group was repeated three times, specifically using the test standard of "aqueous salt immersion test for antirust oil" (SH/T0025) -1999 ".
TABLE 3
As can be seen from Table 3, the test pieces were not substantially corroded in the salt spray corrosion test results of the bead wire adhesives of examples 1 to 4; whereas comparative examples 1-2 all had a greater degree of corrosion. Thus, in the bead wire adhesives of the embodiments 1 to 4, coumarone and benzotriazole have synergistic corrosion resistance, and the corrosion resistance is far greater than that of the coumarone single component in the comparative example 1 or that of the benzotriazole single component in the comparative example 2.
When the tire bead steel wire adhesive provided by the invention is actually used by rubber framework material manufacturers, the solution is uniformly coated on the surface of a tire bead steel wire by adopting a cotton core siphon principle in a production field, an organic solvent is quickly volatilized completely by means of the heat of the steel wire, and the coumarone and benzotriazole for increasing the adhesive force of the steel wire and rubber and preventing the steel wire from being corroded are left on the surface of the steel wire. The bead wire adhesive provided by the invention has excellent adhesive property and higher corrosion resistance.
After the material is coated on the steel wire, the adhesive force between the steel wire and rubber is increased compared with the steel wire which is not coated with the bead wire adhesive provided by the invention, the rust-proof capability of the steel wire is enhanced, and the service performance and the storage performance of the steel wire are well improved; after adding the coumarone, the mixture of formation, the coating is behind the steel wire surface, and the steel wire not only has fine antirust property, and the adhesive property of steel wire and rubber has also reached simultaneously and has improved the steel wire and directly detect the adhesive force after this mixture of coating, can see during the test that the steel wire surface is not by the oxidation after the heating to the coating mixture steel wire, and the steel wire oxidation in the air discolours after the uncoated mixture steel wire is heated. The invention not only prevents the oxidation of the steel wire, but also increases the adhesive force between the steel wire and the rubber through the superposition of the two substances, thereby well meeting the use requirements of customers. The invention has wide application prospect in the important application fields of rubber framework material tire bead steel wire production and the like.
The invention is not to be considered as limited to the particular embodiments shown, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. The tire bead wire adhesive is characterized by being prepared from the following raw materials in parts by weight: 35-45 parts of acetone, 35-45 parts of gasoline, 15-25 parts of industrial alcohol, 1-3 parts of coumarone and 0.5-1.5 parts of benzotriazole.
2. The bead wire adhesive according to claim 1, which is prepared from the following raw materials in parts by weight: 37-41 parts of acetone, 36-40 parts of gasoline, 18-22 parts of industrial alcohol, 1.5-2.5 parts of coumarone and 0.8-1.2 parts of benzotriazole.
3. The bead wire adhesive according to claim 1, which is prepared from the following raw materials in parts by weight: 39 parts of acetone, 38 parts of gasoline, 20 parts of industrial alcohol, 2 parts of coumarone and 1 part of benzotriazole.
4. A process for preparing a bead wire adhesive according to any one of claims 1 to 3, comprising the steps of:
step 1: preparation of phase a composition: sequentially adding gasoline and coumarone into acetone, and stirring to dissolve uniformly to obtain a phase A composition;
step 2, preparing a B phase composition: adding benzotriazole into industrial alcohol, and stirring to dissolve uniformly to obtain a B-phase composition;
and step 3: and (3) total preparation: and (3) mixing the phase A composition obtained in the step (1) and the phase B composition obtained in the step (2) according to the proportion to obtain the bead wire adhesive.
5. The method for preparing the bead wire adhesive according to claim 4, wherein in the step 1, the coumarone is added while stirring, and the coumarone is heated in a water bath at a temperature of 80-90 ℃ to promote dissolution.
6. The preparation method of the bead wire adhesive according to claim 4, wherein in the step 2, the benzotriazole is added while stirring, and the mixture is stirred in a water bath at a temperature of 90-100 ℃ for 10-20 parts of time.
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Denomination of invention: A bead steel wire adhesive and its preparation method Effective date of registration: 20230606 Granted publication date: 20201030 Pledgee: Hubei Hanchuan Rural Commercial Bank Co.,Ltd. Renfa sub branch Pledgor: HUBEI FUXING NEW MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2023980043006 |