CN108586800B - Compound gas-phase antirust agent and preparation method and application thereof - Google Patents

Compound gas-phase antirust agent and preparation method and application thereof Download PDF

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CN108586800B
CN108586800B CN201810246667.8A CN201810246667A CN108586800B CN 108586800 B CN108586800 B CN 108586800B CN 201810246667 A CN201810246667 A CN 201810246667A CN 108586800 B CN108586800 B CN 108586800B
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张大全
施成
高立新
李凯帆
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Shanghai University of Electric Power
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    • C08J3/20Compounding polymers with additives, e.g. colouring
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    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
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    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
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    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08K3/36Silica
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  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention relates to a compound gas-phase antirust agent and a preparation method and application thereof, wherein the compound gas-phase antirust agent comprises the following components in percentage by mass: 25-30% of nonpolar amino acid, 3-5% of benzotriazole, 25-30% of organic dibasic acid salt and 35-40% of benzoate, wherein the plastic master batch containing the compound gas-phase antirust agent comprises the following components in percentage by mass: 30-40% of compound antirust agent, 50-60% of carrier plastic and 10-20% of auxiliary agent. Compared with the prior art, the invention selects nonpolar amino acid through the polarity regulation of amino acid molecules, utilizes the good corrosion resistance of amino acid compounds, takes the fumed silica as a dispersion carrier, and utilizes the characteristics of large specific surface area, strong surface adsorption and good dispersion performance of the fumed silica to improve the compatibility of the amino acid antirust agent and the plastic film, thereby improving the antirust capacity of the fumed rust-resistant plastic film.

Description

Compound gas-phase antirust agent and preparation method and application thereof
Technical Field
The invention relates to an antirust agent, in particular to a compound gas-phase antirust agent and a preparation method and application thereof.
Background
Atmospheric corrosion is the most widespread corrosion, with losses that account for more than half of the total corrosion losses. In the traditional antirust packaging process using the antirust oil, because the residual grease on the surface of the metal needs to be removed by adopting organic solvents such as chlorofluorocarbon and the like before unsealing, the method is not only complicated, but also the chlorofluorocarbon can damage the atmospheric ozone layer of the earth, and the method is increasingly limited. The gas phase rust prevention technology has the characteristics of convenient use, cleanness and cleanness, and becomes an important direction for the development of the technology for preventing atmospheric corrosion. The vapor phase corrosion inhibitor, also called as a vapor phase rust inhibitor (VCI), is an anticorrosive chemical that can prevent corrosion of metals by adsorbing gas volatilized automatically at normal temperature on the surface of the metals.
A gas phase rust-proof plastic Film (VCIF) has been developed in recent years, and a gas phase rust-proof agent is added to the plastic Film in a certain manner to form an anticorrosive packaging material. The gas phase antirust plastic master batch is sold abroad, can be used for producing gas phase antirust plastic packaging bags, or can be directly injection-molded into gas phase antirust plastic packaging containers of various shapes, can simplify the packaging link, and can also exert the advantages of transparency, thermoplasticity, airtightness and the like of the plastic containers. However, because the plastic processing conditions are generally between 150 ℃ and 195 ℃, the stable temperature range of the common traditional gas phase rust inhibitor is mostly below 100 ℃, and the gas phase rust-proof effect of a few rust inhibitors with higher processing temperature is not ideal, the screening of the gas phase rust inhibitor with higher processing temperature and excellent gas phase rust-proof performance becomes one of the key technologies. On the other hand, most of gas phase rust-proof materials used at home and abroad contain toxic and harmful substances such as nitrite, and the popularization and application of gas phase rust-proof technology are severely restricted, so that many people are dedicated to the development of gas phase rust-proof agents without nitrite.
Chinese patent CN104311975B discloses lauric acid diethanolamide borate gas-phase antirust master batch, a preparation method and application thereof, and CN104761786A discloses a phytic acid type gas-phase antirust master batch formula. These rust inhibitors are mostly polar compounds, and the compatibility with plastic films is yet to be further improved.
The amino acid compound has the characteristics of rich raw material sources, low cost, no toxicity and good biodegradability, and has become a research hotspot of green antirust agents. Amino acids can be prepared by proteolysis, and the heteroatom such as S, N, O contained in amino acids can form coordination compounds with metal ions. The corrosion inhibition effect of different amino acids on different materials (carbon steel, copper and copper alloy, aluminum and aluminum alloy, magnesium alloy, lead, nickel, stainless steel, Pb-Sb-Se-As alloy, aluminum silicon carbide and the like) has been reported in many documents, but the amino acids are mainly applied to aqueous solution and are not involved in a gas-phase antirust plastic film because the amino acids belong to amphoteric compounds and have large molecular polarity, and the amino acids are precipitated from the plastic film after being stored for a period of time to cause poor appearance and reduced antirust performance of a plastic packaging film.
Disclosure of Invention
The invention aims to solve the problems and provide a compound gas-phase antirust agent, a preparation method and application thereof.
The purpose of the invention is realized by the following technical scheme:
a compound gas-phase antirust agent comprises the following components in percentage by mass:
Figure BDA0001606728780000021
further, the non-polar amino acid is selected from one or more of valine, leucine, isoleucine, proline, phenylalanine, tryptophan, or methionine.
Further, the organic dibasic acid salt is dibasic carboxylic acid ammonium salt or sodium salt with carbon atom more than or equal to 4, and is selected from one or more of succinic acid, adipic acid or sebacate.
Further, the benzoate salt is selected from ammonium or sodium salts of benzoic acid or tert-butylbenzoic acid.
A preparation method of a compound gas-phase antirust agent comprises the steps of uniformly mixing nonpolar amino acid, organic dibasic acid salt, benzotriazole and benzoate according to a ratio, and finely grinding and drying to obtain the product.
The plastic master batch containing the compound gas-phase antirust agent comprises the following components in percentage by mass:
30 to 40 percent of compound antirust agent
50-60% of carrier plastic
10-20% of auxiliary agent.
Further, the auxiliary agent is prepared by mixing gas-phase white carbon black, polyethylene wax and 2, 6-di-tert-butyl-p-cresol according to the mass ratio of 1:0.8: 0.1.
Further, the carrier plastic is high-pressure polyethylene with the melt index of 4-7g/10min, and the polyethylene wax is low-molecular-weight polyethylene wax with the molecular weight of 3000-10000.
The preparation method of the plastic master batch of the compound gas-phase antirust agent comprises the steps of kneading and mixing the compound antirust agent, carrier plastic and auxiliary agent, processing the mixture into VCI master batch, adopting a twin-screw extruder with contrarotation, and then preparing the mixture into granules through a cold casting mold to obtain the gas-phase antirust plastic master batch.
Fully mixing plastic master batches and high-pressure polyethylene particles, and preparing the plastic film by an air refining extrusion method at the temperature of 170-180 ℃ and the screw revolution of 80-85 r/min, wherein the mass fraction of the plastic master batches is 3-5%.
Compared with the prior art, the invention selects nonpolar amino acid through the polarity regulation of amino acid molecules, utilizes the good corrosion resistance of amino acid compounds, selects nonpolar amino acid and uses the fumed silica as a dispersion carrier, and improves the compatibility of amino acid antirust agents and plastic films by utilizing the characteristics of large specific surface area, strong surface adsorption force and good dispersion performance of the fumed silica, thereby improving the antirust capacity of the fumed rust-resistant plastic films. The amino acid contains amino and carboxyl simultaneously, can simultaneously generate electrostatic interaction with organic acid and benzotriazole, and effectively improve the interaction between the components of the formula of the antirust agent and the integral antirust effect. Meanwhile, the nonpolar amino acid contains nonpolar groups, so that the compatibility with polyolefin plastics is improved, and the antirust component is prevented from being separated out of the plastics, thereby improving the appearance and the long-term antirust effect of the gas-phase antirust plastics. The production technology of the amino acid gas-phase antirust plastic master batch provided by the invention has the advantages that the developed antirust plastic film has excellent antirust performance and good appearance quality. The components do not contain carcinogenic components such as nitrite and the like, and do not bring harm to human bodies and environment in the using process.
Detailed Description
The present invention is described in detail below with reference to specific examples, but the present invention is not limited thereto in any way.
Example 1
Weighing 30g of phenylalanine, 3g of benzotriazole, 10g of sodium succinate, 20g of ammonium sebacate and 37g of sodium benzoate, uniformly mixing, and finely grinding and drying to obtain 100g of the compound gas-phase antirust agent 1.
Example 2
Weighing 25g of leucine, 5g of benzotriazole, 10g of sodium succinate, 20g of sodium sebacate and 40g of ammonium benzoate, uniformly mixing, and finely grinding and drying to obtain 100g of the compound gas-phase antirust agent 2.
Example 3
30g of tryptophan, 5g of benzotriazole, 30g of sodium adipate and 35g of morpholine benzoate are weighed, uniformly mixed, finely ground and dried to obtain 100g of compound gas-phase antirust agent 3.
Example 4
30g of methionine, 5g of benzotriazole, 30g of ammonium sebacate and 35g of sodium benzoate are weighed, uniformly mixed, finely ground and dried to obtain 100g of the compound gas-phase antirust agent 4.
Example 5
Weighing 30g of valine, 3g of benzotriazole, 30g of sodium sebacate, 20g of morpholine benzoate and 17g of sodium tert-butylbenzoate, uniformly mixing, and finely grinding and drying to obtain 100g of the compound gas-phase antirust agent 5.
Example 6
The target products prepared in examples 1, 2, 3, 4 and 5 were subjected to gas phase rust prevention retort tests: placing a weighing bottle containing 2g of modified gas-phase rust inhibitor into a conical flask, respectively hanging two pieces of No. 45 steel with the thickness of 50mm multiplied by 25mm multiplied by 2mm, comparing one piece of steel without adding the rust inhibitor, carrying out constant temperature saturation in a 50 ℃ oven for 2h, then injecting 15ml of distilled water by using a pipette, storing the mixture in a thermostat, keeping the temperature at 50 ℃, heating for 8h every day, taking 24h as a period, observing for 1 time every day, carrying out 7-cycle test, and obtaining the test results of the gas-phase rust inhibitor in table 1.
TABLE 1 phase Rust prevention retort test results
Figure BDA0001606728780000041
The result shows that the compound antirust agent prepared by the invention does not rust within at least 7 periods.
Example 7
The target products prepared in examples 1, 2, 3, 4 and 5 were subjected to a gas phase rust inhibitive ability test: pressing the polished concave surface of the test piece into a No. 9 rubber stopper, wherein the exposed part of the test surface is not more than 3mm, degreasing the test surface of the pressed test piece by absolute ethyl alcohol, drying the test surface by hot air, and referring to the mechanical part standard JB/T6071-92. Injecting 10ml of 35% glycerol aqueous solution into the bottom of a 1000ml wide-mouth bottle, adjusting the relative humidity to 90%, and uniformly spreading 2g of gas phase antirust agent in a vessel with the diameter of 40 +/-2 mm; placing the test device at the temperature of 20 +/-2 ℃, filling ice water with the temperature of 2.0 +/-0.5 ℃ into the aluminum tube after 20h, pouring out after keeping the temperature at 20 +/-2 ℃ for 3h, scrubbing the sample by using paper-removing cotton soaked with absolute ethyl alcohol, and drying to check whether the surface of the test piece is rusted or not. The result shows that the compound antirust agent prepared by the invention can prevent the metal test piece from rusting.
Example 8
Mixing 30 parts by mass of the compound antirust agent 2, 10 parts by mass of the processing aid and 60 parts by mass of high-pressure polyethylene (LDPE), processing the mixture into VCI master batch, extruding the mixture at about 150 ℃ by using a counter-rotating twin-screw extruder at the screw revolution of 65-80 rpm, and then performing cold casting to prepare granules so as to prepare the VCI master batch. Fully mixing 3 percent (mass percent) of VCI master batch and 97 percent (mass percent) of LDPE particles, and preparing a VCI film with an average layer thickness of 70 mu m by a converting extrusion method at the temperature of about 175 ℃ and at the screw revolution of 80-85 r/min. The film was evaluated according to the GB/T19532-2004 gas phase rust preventive plastic film standard, and the results were acceptable, as shown in Table 2.
TABLE 2
Item Results
Gas phase inhibition experiment (VIA test) Qualified
Spent vapor phase corrosion inhibition capability test Qualified
Gas phase rust-proof discrimination experiment 7 period (n)
Contact corrosion test No corrosion
Alternating Damp-Heat test 8 period

Claims (7)

1. The compound gas-phase antirust agent is characterized by comprising the following components in percentage by mass:
Figure FDA0002486719150000011
the nonpolar amino acid is leucine, and the organic dibasic acid salt is a mixture of sodium succinate and sebacate.
2. The preparation method of the compound gas-phase antirust agent as claimed in claim 1, characterized in that the product is prepared by uniformly mixing the nonpolar amino acid, the organic dibasic acid salt, the benzotriazole and the ammonium benzoate according to a proportion, and finely grinding and drying the mixture.
3. The plastic master batch containing the compound gas-phase antirust agent as claimed in claim 1 is characterized by comprising the following components in percentage by mass:
30 to 40 percent of compound antirust agent
50-60% of carrier plastic
10-20% of auxiliary agent.
4. The plastic master batch of the built gas-phase antirust agent according to claim 3, wherein the auxiliary agent is prepared by mixing gas-phase white carbon black, polyethylene wax and 2, 6-di-tert-butyl-p-cresol according to a mass ratio of 1:0.8: 0.1.
5. The plastic master batch for the built gas-phase antirust agent according to claim 4, wherein the carrier plastic is high-pressure polyethylene with a melt index of 4-7g/10min, and the polyethylene wax is low-molecular-weight polyethylene wax with a molecular weight of 3000-10000.
6. The preparation method of the plastic master batch of the compound gas-phase rust inhibitor is characterized in that the compound rust inhibitor, the carrier plastic and the auxiliary agent are kneaded and mixed to be processed into VCI master batch, a twin-screw extruder with contrarotation is adopted, and then the VCI master batch is prepared into granules through a cold casting mould to obtain the gas-phase rust inhibitor plastic master batch.
7. The application of the plastic master batch of the compound gas-phase antirust agent as claimed in claim 3, characterized in that after the plastic master batch and the high-pressure polyethylene particles are fully mixed, a plastic film is prepared by an air refining extrusion method at the temperature of 170-180 ℃ and the screw revolution of 80-85 r/min, wherein the mass fraction of the plastic master batch is 3-5%.
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CN109868477B (en) * 2019-03-08 2021-04-02 中国石油化工股份有限公司 Vapor phase corrosion inhibitor and preparation method thereof
CN110885485A (en) * 2019-11-20 2020-03-17 道伯(上海)包装材料有限公司 Gasified antirust master batch and preparation method and application thereof
CN110983341A (en) * 2019-12-31 2020-04-10 苏州启阳新材料科技股份有限公司 Amino acid type gas-phase antirust agent and preparation method thereof
CN113087932A (en) * 2021-04-01 2021-07-09 布兰诺工业包装材料(上海)有限公司 Gas-phase antirust master batch and preparation method thereof
CN113512234A (en) * 2021-04-28 2021-10-19 青岛鑫盈鑫包装材料有限公司 Sulfamide acid type gas-phase antirust master batch for cast iron product and preparation method thereof
CN113265661B (en) * 2021-05-26 2023-05-02 非药科技(青岛)有限公司 Gas-phase antirust agent and preparation method thereof
CN115584506B (en) * 2021-07-05 2024-04-16 天津科技大学 Preparation method of green efficient compound gas phase corrosion inhibitor for carbon steel
CN113755844A (en) * 2021-09-18 2021-12-07 西安热工研究院有限公司 Vapor phase corrosion inhibitor suitable for carbon steel in marine atmospheric environment and preparation method thereof
CN114105511B (en) * 2021-11-10 2022-12-27 国网电子商务有限公司 Corrosion-resistant gas-phase rust inhibitor, preparation method thereof and gas-phase rust-resistant film box

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