CN108582415A - A kind of baking-free ceramicite nodulizer - Google Patents
A kind of baking-free ceramicite nodulizer Download PDFInfo
- Publication number
- CN108582415A CN108582415A CN201810549531.4A CN201810549531A CN108582415A CN 108582415 A CN108582415 A CN 108582415A CN 201810549531 A CN201810549531 A CN 201810549531A CN 108582415 A CN108582415 A CN 108582415A
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- balling
- kettle
- pole
- head
- kettle cover
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- 239000000725 suspension Substances 0.000 claims abstract description 35
- 238000007664 blowing Methods 0.000 claims abstract description 29
- 230000001105 regulatory effect Effects 0.000 claims abstract description 24
- 239000000843 powder Substances 0.000 claims description 32
- 239000000463 material Substances 0.000 claims description 17
- 239000002131 composite material Substances 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 4
- 238000005299 abrasion Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005245 sintering Methods 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 230000013011 mating Effects 0.000 abstract 1
- 239000011257 shell material Substances 0.000 description 15
- 238000010586 diagram Methods 0.000 description 5
- 239000010881 fly ash Substances 0.000 description 5
- 239000006004 Quartz sand Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000004568 cement Substances 0.000 description 4
- 239000004567 concrete Substances 0.000 description 4
- 239000002893 slag Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 208000005189 Embolism Diseases 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 235000012241 calcium silicate Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000010883 coal ash Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000008821 health effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/20—Producing shaped prefabricated articles from the material by centrifugal or rotational casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/12—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic in rotating drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
A kind of baking-free ceramicite nodulizer,Including support device,Suspension arrangement,Balling head,Feed device,Blowing device,Driving device,Dip angle regulating device,The top of support device is fixedly connected with one end of suspension arrangement,The other end of suspension arrangement and the top of balling head are connected,The top of balling head is provided with feed device,The top of balling head is further opened with hollow bore,One end of blowing device is set to pass through the top mating connection of the hole and balling head,The other end of blowing device is arranged on support device top,It is provided with driving device on the inclined surface of support device side,It is provided with dip angle regulating device on the body of support device,The present invention is easy to operate,It can haydite of the industrialized production with shell,Effectively it is big to prepare haydite energy consumption for solution sintering process,Heavy-polluted problem,Safety and environmental protection,Solve the problems, such as that industrial residue is difficult to recycle,Industrial residue is set to turn waste into wealth,Energy-saving and emission-reduction,Generate good economic benefit and comprehensive utilization value.
Description
Technical field
The present invention relates to haydite Preparation equipment technical field more particularly to a kind of baking-free ceramicite nodulizers.
Background technology
In the industrial production, more and more industrial residues such as flyash, quartz sand and Mud-slag are produced, because being difficult to
Recycling is largely piled up to mine, river, farmland, and serious pollution is caused to environment, and the green for being unfavorable for agricultural is raw
Production, is unfavorable for the health activity of neighbouring resident, and therefore, many units, scholar are carrying out haydite preparation using industrial residue
Research.Haydite can mitigate dead load, diminution structure section, increase usable floor area, reduction rolled steel dosage, reduction basis because of it
Cost can improve the ability that building resists eaerthquake damage, have significant overall economic efficiency.At present generally using sintering
Method and corollary equipment prepare haydite, but this process energy consumption is high, environmental pollution is still very big.
Invention content
In view of this, against the above deficiency, it is necessary to propose a kind of baking-free ceramicite nodulizer.
A kind of baking-free ceramicite nodulizer, including support device, suspension arrangement, balling head, feed device, blowing device,
Driving device, dip angle regulating device, the top of support device are fixedly connected with one end of suspension arrangement, the other end of suspension arrangement
It is connected with the top of balling head, the top of balling head is provided with feed device, and the top of balling head is further opened with
Hollow hole makes the top that one end of blowing device passes through the hole and balling head be connected, blowing device it is another
End, which is arranged on the top of support device, the sloping desk of support device side, is provided with driving device, the body of support device
On be additionally provided with dip angle regulating device, the balling head includes balling-up kettle, unpowered composite doctor, discharge port, balling-up kettle cover,
The balling-up kettle upper end opening is used for the charging of material, and intermediate and bottom end is hollow tank body, is used for the balling-up of haydite, bottom end
For circular flat bottom, it is used to be connected with driving device, so that it is rotated freely to provide driving force for balling-up kettle, it is described unpowered
Composite doctor is uniformly arranged on the side wall of balling-up kettle bottom inner portion, and the discharge port is arranged on the side wall at balling-up bottom end,
And keeping same flatness with side wall, conjunction can be opened and be covered to discharge port, and the balling-up kettle cover is arranged in the upper end of balling-up kettle, at
Ball kettle cover is not rotated with the rotation of balling-up kettle, and the balling-up kettle cover upper end center position opens up through-hole and coordinates with suspension arrangement
Connection keeps balling-up kettle cover movable in a certain range under the action of suspension arrangement, can carry out unlatching, the Gai He of balling-up kettle cover
Operation, the balling-up kettle cover open up rectangular or rectangular through holes and are connected with feed device on one side, the balling-up kettle cover
The aperture that several perforations are offered on one side makes the heat that material generates in globulation pass through aperture and sheds balling head
Outside, it is further opened with observation window in the one side of the balling-up kettle cover, globulation is made to visualize.
Preferably, the scraper of the unpowered composite doctor is elongate in shape, and side is put the first edge on a knife or a pair of scissors, and quantity is no less than two.
Preferably, the support device is hollow polygon framework, and left and right sides panel is symmetrical arranged and wherein side
Hollow hole is offered, so that dip angle regulating device is connected by the hole and driving device, bottom end and a side opening,
Hollow hole is offered on the sloping desk of the other side, so that the driving device inside support device passes through the hole and balling-up
The bottom end of kettle is connected, and the positive lower end of sloping desk of the other side is additionally provided with a smaller riser, the riser and the left and right sides
Panel is fixedly connected, and the support device top is additionally provided with a horizontal panel, and suspension dress is respectively arranged on the horizontal panel
It sets and blowing device.
Preferably, the suspension arrangement includes the first pole, the second pole, third pole, the 4th pole, the 5th pole,
First pole one end is fixed in support device, and the other end and the second pole are connected, and second pole both ends are also
It is provided with the first cylindrical type connector and the second cylinder-shaped link, the first cylindrical type connector offers perforation along axle center
Through-hole so that the first pole passes through through-hole and is connected with the second pole, second cylinder-shaped link opens along axle center
Through-hole equipped with perforation, so that one end of third pole passes through through-hole and the second pole to be connected, second cylinder is even
It is further opened with the circular hole of perforation on the side wall of fitting, pendulum spring is set on one end of the third pole, to manual tune
The height that third pole moves on the second pole is saved, jackscrew is additionally provided on one end of the third pole, the jackscrew
One end passes through the circular hole of the second cylinder-shaped link to be contacted with third pole, and the other end by rotating jackscrew keeps third pole solid
It is scheduled in the second round connector, the other end of the third pole is provided with suspension groove, the suspension groove and Section four
The one end fits of bar and the 5th pole connect, the 4th pole, the 5th pole the other end also respectively with boss be connected,
The boss quantity is no less than two, is uniformly arranged on balling-up kettle cover both sides.
Preferably, the feed device includes feeding warehouse, feeding storehouse, vibrating motor, feed baffle, feed spring, described
The one end fits of feeding warehouse top end opening, the other end and feeding storehouse connect, so that powder enters feeding storehouse by feeding warehouse, it is described
The rectangular or rectangular through holes that the feeding storehouse other end passes through balling-up kettle cover to open up on one side enter inside balling head, and powder is defeated
It send to balling head, the vibrating motor is arranged in the junction of feeding warehouse and feeding storehouse side, to be provided for feed device
Powder is uniformly delivered to inside balling-up kettle by vibration force, so that haydite ball is equal by surface under the active force that balling-up kettle rotates
Even to wrap powder from level to level and form stable shell, the feed baffle plate setting is on the feeding storehouse other side, to control powder
End is transported to the powder sending quantity of feeding storehouse from feeding warehouse, and the feed number of springs is no less than two, and one end is arranged on feeding storehouse,
The other end is arranged on balling-up kettle cover, so that the vibration force that vibrating motor transmits more uniformly acts on feed device, and has
It is stably fixed on balling-up kettle cover conducive to feed device.
Preferably, the feed device further includes Wedge-shaped liner plate, and one end of the chock type liner plate is along feed baffle
Direction is inserted into inside balling head, and the other end is exposed at the outside of balling-up kettle cover, so that chock type liner plate is inserted into feeding storehouse
In gap between balling-up kettle cover, the upper and lower faces of chock type liner plate is kept to be in contact respectively with feeding storehouse, balling-up kettle cover,
To reduce abrasion of the feeding storehouse in vibration feeding to balling-up kettle cover, prevents from shaking, ensure feed device into balling head
The powder of portion's conveying can be evenly scattered in haydite ball surface.
Preferably, the blowing device includes air blower, blower, blower fan head, and the bottom end setting of the air blower exists
The top of support device, to export wind-force for blowing device, the top of the air blower and the one end fits of blower connect, institute
The other end for stating blower is connect with the one end fits of blower fan head, and the other end of the blower fan head is circular cavity, round
Inside cavity is provided with several concentric circular blowing pieces, so that wind-force is sent to blower fan by air blower by blower
It is evenly dispersed and is transported to inside balling-up kettle when head.
Preferably, the driving device is decelerating motor, and reducing motor output shaft passes through support device to coordinate with balling-up kettle
Connection makes balling-up kettle be rotated synchronously with decelerating motor, the driving device output shaft to provide the driving force of rotation for balling-up kettle
One end is additionally provided with ear, and the ear includes first ear, the second ear, and the first ear, the second ear are symmetrical arranged,
And be connected with dip angle regulating device, to adjust the angle of inclination of decelerating motor by the movement by dip angle regulating device, into
And drive the balling-up kettle being connected with decelerating motor also movable at an angle.
Preferably, the dip angle regulating device includes rocking arm, rocking arm baffle, rotation axis, first boss, second boss, institute
The one end fits of one end and rocking arm for stating rotation axis connect, so as to rotation axis rotation is driven when rocking arm rotates, the rotation axis
The other end is arranged inside first boss, and rotation axis can rotate freely inside first boss, the other end of the rotation axis
It is also coaxially connected with first ear, so as to drive decelerating motor rotation when rotation axis rotates, and then the rotation of balling-up kettle is driven, it is described
The other end of rocking arm is connect with rocking arm baffle fit, so as to can be stuck on rocking arm baffle after rocking arm rotation, the first boss,
Second boss is fixed on the inside of the sloping desk of support device, and the second boss is connected with the second ear, and second
Ear can rotate freely in second boss.
Preferably, the dip angle regulating device further includes round fixed plate, and the circle fixed plate is arranged in balling head
Between bottom end and the sloping desk of support device, make between balling head and the sloping desk of support device inclining at an angle
Angle α, balling head can be freely movable in the inclination angle, to control the quality of haydite sphere and the discharging of haydite.
The material of the present invention is made with the industrial residue such as raw materials such as flyash, quartz sand and Mud-slag, and powder is with fine coal
Ash, cement production systD, by using baking-free ceramicite nodulizer, you can the harmless building ceramsite of high-performance, green, the haydite is made
Light weight, balling-up uniform particle sizes carry shell, load bearing stength, elasticity modulus, fatigability, crack resistance, dry shrinkage, parent
The technical indicators such as aqueous can meet requirement of the field of civil engineering to load-carrying members, solve sintering process and prepare haydite
Energy consumption is big, heavy-polluted problem, solves the problems, such as that industrial residue is difficult to recycle.
The present invention is provided with balling-up kettle cover on balling-up kettle, feed device is also provided on balling-up kettle cover, also in balling-up
The aperture for offering several perforations on one side of kettle cover, the balling-up kettle cover can be moved with the movement of suspension arrangement, and then be completed
Material is added into balling-up kettle when balling-up kettle cover is opened for the unlatching of balling-up kettle cover and lid closing operation, then lid synthesis ball kettle cover,
So that material is constantly rotated into haydite ball in balling-up kettle, then powder is added into the feeding storehouse of feed device, by vibrating electricity
The continuous vibration of machine, make powder controllable precise, in batches gradually, continuous uniform be scattering into haydite ball surface, make haydite ball
Surface forms one layer of stable shell.And the process that haydite ball forms shell in the prior art is to be directly added into shell material by hand
Material, Shell Materials are added to uneven when haydite ball surface, and unit haydite ball surface powder is excessive or very few, it is difficult to accurate
Control, feed time is too short, cause the haydite sphere made occur grain size otherness is larger, intensity is relatively low, the easy fragmentation of shell, at
The problems such as product rate is low.By the way that balling-up kettle cover and feed device is arranged, classification is added material and powder, solves prior art preparation
The poor problem of haydite performance.
Description of the drawings
Fig. 1 is a kind of shaft side figure of one angle of baking-free ceramicite nodulizer.
Fig. 2 is a kind of shaft side figure of another angle of baking-free ceramicite nodulizer.
Fig. 3 is a kind of internal view of baking-free ceramicite nodulizer.
Fig. 4 is the structural schematic diagram of balling-up kettle cover of the present invention.
Fig. 5 is the structural schematic diagram of balling-up kettle of the present invention.
Fig. 6 is the structural schematic diagram of feed device of the present invention.
Fig. 7 is the structural schematic diagram of dip angle regulating device of the present invention.
Fig. 8 is the structural schematic diagram of driving device of the present invention.
In figure：Support device 10, suspension arrangement 20, the first pole 21, the second pole 22, the first cylindrical type connector 221,
Second cylinder-shaped link 222, third pole 23, pendulum spring 231, suspension groove 232, jackscrew 233, the 4th pole 24, the
Five poles 25, balling head 30, balling-up kettle 31, unpowered composite doctor 32, discharge port 33, balling-up kettle cover 34, are seen boss 251
Examine window 341, feed device 40, feeding warehouse 41, feeding storehouse 42, vibrating motor 43, feed baffle 44, feed spring 45, chock type
Liner plate 46, blowing device 50, air blower 51, blower 52, blower fan head 53, driving device 60, first ear 61, the second ear
62, dip angle regulating device 70, rocking arm 71, rocking arm baffle 72, rotation axis 73, first boss 74, second boss 75, round fixed plate
76。
Specific implementation mode
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be apparent that, drawings in the following description are some embodiments of the invention, common for this field
For technical staff, without creative efforts, other attached drawings are can also be obtained according to these attached drawings.
Referring to Fig. 1 to Fig. 8, an embodiment of the present invention provides a kind of baking-free ceramicite nodulizers, including support device 10, suspension
Device 20, balling head 30, feed device 40, blowing device 50, driving device 60, dip angle regulating device 70, support device 10
Top be fixedly connected with one end of suspension arrangement 20, to provide stress point, the other end of suspension arrangement 20 for suspension arrangement 20
It is connected with the top of balling head 30, balling head 30 is enable to open and cover conjunction, the top of balling head 30 in charging
End is provided with feed device 40, so that powder is passed through feed device 40 and is transported in balling head 30 for enhancing the strong of haydite ball
Degree, the top of balling head 30 is further opened with hollow hole, one end of blowing device 50 is made to pass through the hole and balling head
30 top is connected, with for balling head 30, persistently blowing is conducive to balling-up in globulation, blowing device 50 it is another
One end is arranged is provided with driving device 60 on the top of support device 10, the sloping desk of 10 side of support device, at
Ball device 30, which provides driving force, makes it rotate freely, and dip angle regulating device 70 is additionally provided on the body of support device 10, so that
Balling head 30 can be adjusted in the inclined surface upper edge certain angle of support device 10.
The balling head 30 includes balling-up kettle 31, unpowered composite doctor 32, discharge port 33, balling-up kettle cover 34, described
31 upper end opening of balling-up kettle is used for the charging of material, and intermediate and bottom end is hollow tank body, is used for the balling-up of haydite, bottom end is
Circular flat bottom makes it rotate freely, the nothing is dynamic for being connected with driving device 60 to provide driving force for balling-up kettle 31
Power composite doctor 32 is uniformly arranged on the side wall of 31 bottom inner portion of balling-up kettle, and the discharge port 33 is arranged in 31 bottom end of balling-up kettle
Side wall on, and same flatness is kept with side wall, and surrounding connect with side wall is seamless, so that the discharge port 33 being arranged is not
Influence the balling-up of haydite, the outside of discharge port 33 is provided with embolus, controls the unlatching of discharge port 33 by embolus and lid closes, it is described at
Ball kettle cover 34 is arranged in the upper end of balling-up kettle 31, and balling-up kettle cover 34 does not rotate, the balling-up kettle cover with the rotation of balling-up kettle 31
34 upper end center positions open up through-hole and are connected with suspension arrangement 20, make balling-up kettle cover 34 under the action of suspension arrangement 20
It is movable in a certain range, unlatching, the lid closing operation of balling-up kettle cover 34 can be carried out, the balling-up kettle cover 34 opens up rectangular on one side
Or rectangular through holes and be connected with feed device 40, the small of several perforations is offered in the one side of the balling-up kettle cover 34
Hole makes the heat that material generates in globulation pass through aperture and sheds outside balling head 30, the one side of the balling-up kettle cover 34
On be further opened with observation window 341, so that globulation is visualized.
Referring to Fig. 3, Fig. 5, further, the scraper of the unpowered composite doctor 32 is elongate in shape, and side is put the first edge on a knife or a pair of scissors, quantity
No less than two.
Referring to Fig. 1 to Fig. 3, Fig. 7, further, the support device 10 is hollow polygon framework, left and right sides panel
It is symmetrical arranged and wherein side offers hollow hole, so that dip angle regulating device 70 is matched by the hole and driving device 60
Connection, bottom end and a side opening are closed, hollow hole is offered on the sloping desk of the other side, so that inside support device 10
Driving device 60 is connected by the bottom end of the hole and balling-up kettle 31, and the positive lower end of sloping desk of the other side is additionally provided with one
Smaller riser, the riser are fixedly connected with left and right sides panel, and 10 top of the support device is additionally provided with a horizontal panel,
Suspension arrangement 20 and blowing device 50 are respectively arranged on the horizontal panel.
Referring to Fig. 1 to Fig. 3, further, the suspension arrangement 20 includes the first pole 21, the second pole 22, third pole
23, the 4th pole 24, the 5th pole 25, described first pole, 21 one end are fixed in support device 10, the other end and the second section
Bar 22 is connected, and 22 both ends of the second pole are additionally provided with the first cylindrical type connector 221 and the second cylinder-shaped link
222, the first cylindrical type connector 221 offers the through-hole of perforation along axle center so that the first pole 21 pass through through-hole and with
Second pole 22 is connected, and second cylinder-shaped link 222 offers the through-hole of perforation along axle center, so that third pole
23 one end passes through through-hole and the second pole 22 to be connected, and is further opened on the side wall of second cylinder-shaped link 222
The circular hole of perforation is set with pendulum spring 231 on one end of the third pole 23, to manual adjustment third pole 23
The height moved on two poles 22 is additionally provided with jackscrew 233, one end of the jackscrew 233 on one end of the third pole 23
Circular hole across the second cylinder-shaped link 222 is contacted with third pole 23, and the other end by rotating jackscrew 233 makes third section
Bar 23 is fixed in the second round connector, and the other end of the third pole 23 is provided with suspension groove 232, and the suspension is recessed
Slot 232 is connect with the one end fits of the 4th pole 24 and the 5th pole 25, the 4th pole 24, the 5th pole 25 the other end
It is also connected respectively with boss 251,251 quantity of the boss is no less than two, is uniformly arranged on 34 both sides of balling-up kettle cover.
Referring to Fig. 1, Fig. 3, Fig. 4, Fig. 6, further, the feed device 40 includes feeding warehouse 41, feeding storehouse 42, vibration electricity
The one end fits of machine 43, feed baffle 44, feed spring 45,41 top end opening of the feeding warehouse, the other end and feeding storehouse 42 connect
It connects, so that powder enters feeding storehouse 42 by feeding warehouse 41,42 other end of the feeding storehouse opens up on one side across balling-up kettle cover 34
Rectangular or rectangular through holes enter inside balling head 30, powder is delivered in balling head 30, the vibrating motor
43 are arranged in the junction of feeding warehouse 41 and 42 side of feeding storehouse, to provide vibration force for feed device 40, powder is uniformly defeated
It send to balling-up kettle 31, so that surface is uniformly wrapped powder from level to level by haydite ball under the active force that balling-up kettle 31 rotates
And stable shell is formed, the feed baffle 44 is arranged on 42 other side of feeding storehouse, to control powder from feeding warehouse 41
It is transported to the powder sending quantity of feeding storehouse 42,45 quantity of feed spring is no less than two, and one end is arranged on feeding storehouse 42, another
End is arranged on balling-up kettle cover 34, so that the vibration force that vibrating motor 43 transmits more uniformly acts on feed device 40, and
Be conducive to feed device 40 to be stably fixed on balling-up kettle cover 34.
The feeding storehouse 42 is arranged in the centre position of balling-up kettle 31, by the vibration of vibrating motor 43, so that feeding storehouse
42 powder conveyed into balling-up kettle 31 can be uniformly scattering on haydite ball surface, haydite ball with balling-up kettle 31 rotation
Then rotation, so that haydite ball is uniformly wrapped up in powder on entire sphere in rotary course, forms surface even compact, has
The haydite of high intensity.
Referring to Fig. 1, Fig. 3, Fig. 4, Fig. 6, further, the feed device 40 further includes Wedge-shaped liner plate, the chock type
One end of liner plate 46 is inserted into along the direction of feed baffle 44 inside balling head 30, and the other end is exposed at the outer of balling-up kettle cover 34
Side keeps chock type liner plate 46 so that chock type liner plate 46 is inserted into the gap between feeding storehouse 42 and balling-up kettle cover 34
Upper and lower faces are in contact with feeding storehouse 42, balling-up kettle cover 34 respectively, to reduce feeding storehouse 42 in vibration feeding to balling-up kettle
The abrasion of lid 34 prevents from shaking, and ensures that feed device 40 can be evenly scattered in the powder of 30 delivered inside of balling head
Haydite ball surface.
Referring to Fig. 1 to Fig. 4, further, the blowing device 50 includes air blower 51, blower 52, blower fan head 53, institute
The bottom end for stating air blower 51 is arranged on the top of support device 10, to export wind-force for blowing device 50, the air blower 51
Top is connect with the one end fits of blower 52, and the other end of the blower 52 is connect with the one end fits of blower fan head 53,
The other end of the blower fan head 53 is circular cavity, and circular cavity is internally provided with several concentric circular blowings
Piece, so that air blower 51 is evenly dispersed when wind-force being sent to blower fan head 53 by blower 52 and is transported in balling-up kettle 31
Portion.
Referring to Fig. 2, Fig. 3, Fig. 8, further, the driving device 60 is decelerating motor, and reducing motor output shaft passes through branch
Support arrangement 10 is connected with balling-up kettle 31, to provide the driving force of rotation for balling-up kettle 31, makes balling-up kettle 31 and decelerating motor
It rotates synchronously, 60 output shaft one end of the driving device is additionally provided with ear, and the ear includes first ear 61, the second ear
62, the first ear 61, the second ear 62 are symmetrical arranged, and are connected with dip angle regulating device 70, to pass through inclination angle tune
The movement of engagement positions 70 and the angle of inclination for adjusting decelerating motor, and then drive the balling-up kettle 31 being connected with decelerating motor
It is movable at an angle.
Referring to Fig. 1 to Fig. 3, Fig. 7, further, the dip angle regulating device 70 includes rocking arm 71, rocking arm baffle 72, rotation
One end of axis 73, first boss 74, second boss 75, the rotation axis 73 is connect with the one end fits of rocking arm 71, so that rocking arm
Rotation axis 73 is driven to rotate when 71 rotation, the other end of the rotation axis 73 is arranged inside first boss 74,73 energy of rotation axis
Enough to be rotated freely inside first boss 74, the other end of the rotation axis 73 is also coaxially connected with first ear 61, so as to turn
Decelerating motor rotation is driven when moving axis 73 rotates, and then balling-up kettle 31 is driven to rotate, and the other end and the rocking arm of the rocking arm 71 are kept off
Plate 72 is connected, so that rocking arm 71 can be stuck in after rotating on rocking arm baffle 72, the first boss 74, second boss 75 are solid
It is arranged on the inside of the sloping desk of support device 10 calmly, the second boss 75 and the second ear 62 are connected, the second ear
62 can rotate freely in second boss 75.
Referring to Fig. 2, Fig. 3, further, the dip angle regulating device 70 further includes round fixed plate 76, described round fixed
Plate 76 is arranged between 30 bottom end of balling head and the sloping desk of support device 10, makes balling head 30 and support device 10
Inclination alpha between sloping desk at an angle, balling head 30 can be freely movable in the inclination angle, to control haydite ball
The quality of body and the discharging of haydite.
Specific implementation step：
1）Flyash, quartz sand and Mud-slag are added in pony mixer and stirred evenly, mixed raw material is formed；
2）Mixed raw material is added to cutting and grinding after pulverizer, forms material；
3) suspension arrangement 20 hand-manipulated and balling-up kettle cover 34 is opened, material is added in balling-up kettle 31, then by balling-up kettle cover
34 lids close；
4）Adjustable inclination adjusting apparatus 70 makes rotation axis 73 rotate, and rotation axis 73 drives the decelerating motor coaxially connected to turn
Dynamic, decelerating motor is connected with balling-up kettle 31, and then balling-up kettle 31 is driven to rotate, and makes the inclining in certain angle of balling-up kettle 31
It is movable in the α of angle, it is conducive to balling-up；
5）Driving device 60 is opened, and then drives 31 synchronous rotary of balling-up kettle, makes material in the work of centrifugal force, frictional force and gravity
With lower formation kernel and gradual long great achievement haydite ball, the process is because of the calcium hydroxide and flyash, quartz sand in Mud-slag
In silicon dioxde reaction produce calcium silicates, and generate more heat；
6）While opening driving device 60, blowing device 50 is opened, higher rotation speed is at, for reducing material and balling-up
The time of contact of 31 inner wall of kettle, material is made to be not easy on the side wall for being bonded to balling-up kettle 31, and reduces the water in material globulation
Point, 50 rotating speed of blowing device is reduced when moisture content is relatively low, blow-time 0.5-1h forms the haydite ball of some strength；
7）Blowing device 50,31 inclination alpha of adjustment balling-up kettle and rotating speed are closed, while opening feed device 40, into feeding warehouse 41
It is added with powder made of flyash and cement mixing, powder is transported to balling-up by the vibration force transmitted by vibrating motor 43
Inside kettle 31, it is uniformly scattered in 31 bottom end of surface and balling-up kettle of haydite ball, 60 continue working of driving device 10-30 minutes,
Under the active force of 31 inclination angle of balling-up kettle and rotation, so that powder is uniformly wrapped up on haydite ball surface, forms stable shell,
The shell has higher intensity, shields to haydite ball.
During steam press maintenance, shell is also act against Heat And Mass Transfer and caloic is exchanged to haydite structural damage.
8）The heat generated in globulation is shed heat by the aperture of several perforations opened up on balling-up kettle cover 34
Outside balling head 30.
9）After haydite is made, the discharge port 33 on 31 side wall of balling-up kettle is opened, haydite is reached with 31 synchronous rotary of balling-up kettle
It constantly drop to ground when discharge port 33, collects spare.
Haydite produced by the present invention, shell also have special aquation structure, and after concrete is made in haydite, shell is conducive to
The infiltration of the quiet slurry of cement in mortar matrix, to eliminate the wall effect between mortar matrix and shell haydite, and then improves shell
The performance of layer haydite concrete makes being more uniformly stressed between haydite, and manufactured concrete strength is higher than existing stone, cement
Concrete system.
A kind of baking-free ceramicite nodulizer proposed by the present invention, easy to operate, Simple And Practical, can industrialized production, no longer produce
Fecula dirt efficiently solves sintering process and prepares that haydite energy consumption is big, heavy-polluted problem, and safety and environmental protection solves industrial residue hardly possible
With the problem of recycling, industrial residue is made to turn waste into wealth, energy-saving and emission-reduction produce good economic benefit and comprehensive utilization valence
Value.
Module or unit in device of the embodiment of the present invention can be combined, divided and deleted according to actual needs.
The above disclosure is only the preferred embodiments of the present invention, cannot limit the right model of the present invention with this certainly
It encloses, those skilled in the art can understand all or part of the processes for realizing the above embodiment, and is wanted according to right of the present invention
Equivalent variations made by asking, still belong to the scope covered by the invention.
Claims (10)
1. a kind of baking-free ceramicite nodulizer, it is characterised in that：Including support device, suspension arrangement, balling head, feed device,
Blowing device, driving device, dip angle regulating device, the top of support device are fixedly connected with one end of suspension arrangement, suspension dress
The top of the other end and balling head set is connected, and the top of balling head is provided with feed device, the top of balling head
End is further opened with hollow hole, so that one end of blowing device is passed through the hole and the top of balling head is connected, blowing
The other end of device is arranged is provided with driving device on the top of support device, the sloping desk of support device side, support
Dip angle regulating device is additionally provided on the body of device, the balling head includes balling-up kettle, unpowered composite doctor, discharging
Mouth, balling-up kettle cover, the balling-up kettle upper end opening are used for the charging of material, and intermediate and bottom end is hollow tank body, is used for haydite
Balling-up, bottom end is circular flat bottom, for driving device be connected, so that it is freely revolved to provide driving force for balling-up kettle
Turn, the unpowered composite doctor is uniformly arranged on the side wall of balling-up kettle bottom inner portion, and the discharge port is arranged in balling-up kettle
On the side wall of bottom end, and same flatness is kept with side wall, conjunctions can be opened and be covered to discharge port, the balling-up kettle cover be arranged at
The upper end of ball kettle, balling-up kettle cover are not rotated with the rotation of balling-up kettle, and the balling-up kettle cover upper end center position opens up through-hole simultaneously
It is connected with suspension arrangement, keeps balling-up kettle cover movable in a certain range under the action of suspension arrangement, balling-up can be carried out
The unlatching of kettle cover, lid closing operation, the balling-up kettle cover open up rectangular or rectangular through holes and are connected with feed device on one side,
The aperture that several perforations are offered in the one side of the balling-up kettle cover, makes the heat that material generates in globulation pass through aperture
It sheds outside balling head, is further opened with observation window in the one side of the balling-up kettle cover, globulation is made to visualize.
2. a kind of baking-free ceramicite nodulizer as described in claim 1, it is characterised in that：The scraper of the unpowered composite doctor
For elongate in shape, side is put the first edge on a knife or a pair of scissors, and quantity is no less than two.
3. a kind of baking-free ceramicite nodulizer as described in claim 1, it is characterised in that：The support device is hollow polygon
Shape framework, left and right sides panel is symmetrical arranged and wherein side offers hollow hole, so that dip angle regulating device passes through this
Hole is connected with driving device, bottom end and a side opening, and hollow hole is offered on the sloping desk of the other side, so that
Driving device inside support device is connected by the bottom end of the hole and balling-up kettle, the positive lower end of sloping desk of the other side
It is additionally provided with a smaller riser, which is fixedly connected with left and right sides panel, and the support device top is additionally provided with one
Horizontal panel is respectively arranged with suspension arrangement and blowing device on the horizontal panel.
4. a kind of baking-free ceramicite nodulizer as described in one of claim 1 or 3, it is characterised in that：The suspension arrangement includes
First pole, the second pole, third pole, the 4th pole, the 5th pole, first pole one end are fixed on support device
On, the other end and the second pole are connected, and second pole both ends are additionally provided with the first cylindrical type connector and the second circle
Cylindrical connector, the first cylindrical type connector offer the through-hole of perforation along axle center, so that the first pole passes through through-hole simultaneously
It being connected with the second pole, second cylinder-shaped link offers the through-hole of perforation along axle center, so that third pole
One end passes through through-hole and the second pole to be connected, and the circle of perforation is further opened on the side wall of second cylinder-shaped link
Hole is set with pendulum spring on one end of the third pole, is moved on the second pole to manual adjustment third pole
Highly, jackscrew is additionally provided on one end of the third pole, one end of the jackscrew passes through the circle of the second cylinder-shaped link
Hole is contacted with third pole, and the other end by rotating jackscrew makes third pole be fixed in the second round connector, and described the
The other end of three pair rod is provided with suspension groove, and the suspension groove is connect with the one end fits of the 4th pole and the 5th pole,
4th pole, the 5th pole the other end be also connected respectively with boss, the boss quantity is no less than two, uniformly
It is arranged in balling-up kettle cover both sides.
5. a kind of baking-free ceramicite nodulizer as described in claim 1, it is characterised in that：The feed device include feeding warehouse,
Feeding storehouse, vibrating motor, feed baffle, feed spring, the feeding warehouse top end opening, the one end fits of the other end and feeding storehouse
Connection, so that powder enters feeding storehouse by feeding warehouse, the feeding storehouse other end opens up rectangular on one side across balling-up kettle cover
Or rectangular through holes enter inside balling head, and powder is delivered in balling head, the vibrating motor setting is being fed
Powder is uniformly delivered to inside balling-up kettle by the junction in storehouse and feeding storehouse side with providing vibration force for feed device, so that
Surface is uniformly wrapped powder from level to level under the active force that balling-up kettle rotates and forms stable shell, the feeding by haydite ball
Expect that on the feeding storehouse other side, the powder sending quantity of feeding storehouse, the feed are transported to control powder from feeding warehouse for baffle plate setting
Number of springs is no less than two, and one end is arranged on feeding storehouse, and the other end is arranged on balling-up kettle cover, so that vibrating motor transmits
Vibration force more uniformly act on feed device, and be conducive to feed device and be stably fixed on balling-up kettle cover.
6. a kind of baking-free ceramicite nodulizer as described in one of claim 1 or 5, it is characterised in that：The feed device also wraps
Wedge-shaped liner plate is included, one end of the chock type liner plate is inserted into along the direction of feed baffle inside balling head, outside the other end
It is exposed at the outside of balling-up kettle cover, so that chock type liner plate is inserted into the gap between feeding storehouse and balling-up kettle cover, keeps chock
The upper and lower faces of type liner plate are in contact with feeding storehouse, balling-up kettle cover respectively, to reduce feeding storehouse in vibration feeding to balling-up
The abrasion of kettle cover prevents from shaking, and ensures that feed device can be evenly scattered in haydite to the powder of balling head delivered inside
Ball surface.
7. a kind of baking-free ceramicite nodulizer as described in one of claim 1 or 3, it is characterised in that：The blowing device includes
The bottom end of air blower, blower, blower fan head, the air blower is arranged on the top of support device, to be exported for blowing device
Wind-force, the top of the air blower and the one end fits of blower connect, the other end of the blower and the one of blower fan head
End is connected, and the other end of the blower fan head is circular cavity, and circular cavity is internally provided with several concentric annulus
The blowing piece of shape, so that air blower is evenly dispersed when wind-force being sent to blower fan head by blower and is transported in balling-up kettle
Portion.
8. a kind of baking-free ceramicite nodulizer as described in one of claim 1 or 3, it is characterised in that：The driving device is to subtract
Speed motor, reducing motor output shaft passes through support device to be connected with balling-up kettle, to provide the driving force of rotation for balling-up kettle,
Balling-up kettle and decelerating motor is set to rotate synchronously, driving device output shaft one end is additionally provided with ear, and the ear includes the
One ear, the second ear, the first ear, the second ear are symmetrical arranged, and are connected with dip angle regulating device, to pass through
The movement of dip angle regulating device and the angle of inclination for adjusting decelerating motor, and then drive the balling-up kettle being connected with decelerating motor
Also movable at an angle.
9. a kind of baking-free ceramicite nodulizer as described in claim 1, it is characterised in that：The dip angle regulating device includes shaking
Arm, rocking arm baffle, rotation axis, first boss, second boss, one end of the rotation axis and the one end fits of rocking arm connect, with
Rotation axis rotation, the other end of the rotation axis is driven to be arranged inside first boss when rocking arm being made to rotate, rotation axis can be
It is rotated freely inside first boss, the other end of the rotation axis is also coaxially connected with first ear, when so that rotation axis rotating
Decelerating motor rotation is driven, and then drives the rotation of balling-up kettle, the other end of the rocking arm is connect with rocking arm baffle fit, so as to shake
It can be stuck on rocking arm baffle after arm rotation, the first boss, second boss are fixed at the sloping desk of support device
Inside, the second boss are connected with the second ear, and the second ear can rotate freely in second boss.
10. a kind of baking-free ceramicite nodulizer as described in one of claim 1 or 9, it is characterised in that：The dip angle regulating device
Further include round fixed plate, the circle fixed plate is arranged between balling head bottom end and the sloping desk of support device, makes
Inclination alpha between balling head and the sloping desk of support device at an angle, balling head can be in the inclination angles freely
Activity, to control the quality of haydite sphere and the discharging of haydite.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810549531.4A CN108582415B (en) | 2018-05-31 | 2018-05-31 | Baking-free haydite granulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810549531.4A CN108582415B (en) | 2018-05-31 | 2018-05-31 | Baking-free haydite granulator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108582415A true CN108582415A (en) | 2018-09-28 |
| CN108582415B CN108582415B (en) | 2024-04-23 |
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ID=63629884
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810549531.4A Active CN108582415B (en) | 2018-05-31 | 2018-05-31 | Baking-free haydite granulator |
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| CN111939838A (en) * | 2020-07-17 | 2020-11-17 | 成都天慧分子筛科技有限公司 | Automatic particle balling system |
| CN113182182A (en) * | 2021-05-08 | 2021-07-30 | 湖南杰瑞精密陶瓷有限公司 | Method and device for automatically screening and mixing ceramic powder |
| CN114248329A (en) * | 2021-12-29 | 2022-03-29 | 铜川秦瀚陶粒有限责任公司 | Gangue fracturing ceramsite forming device for shale gas exploitation |
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|---|---|
| CN108582415B (en) | 2024-04-23 |
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