CN108581028A - A kind of processing technology of automobile radiators Type B pipe - Google Patents
A kind of processing technology of automobile radiators Type B pipe Download PDFInfo
- Publication number
- CN108581028A CN108581028A CN201810301843.3A CN201810301843A CN108581028A CN 108581028 A CN108581028 A CN 108581028A CN 201810301843 A CN201810301843 A CN 201810301843A CN 108581028 A CN108581028 A CN 108581028A
- Authority
- CN
- China
- Prior art keywords
- cut
- pipe
- cutting
- machine
- motion controller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012545 processing Methods 0.000 title claims abstract description 24
- 238000005516 engineering process Methods 0.000 title claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims abstract description 45
- 230000033001 locomotion Effects 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000004364 calculation method Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000005030 aluminium foil Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D31/00—Shearing machines or shearing devices covered by none or more than one of the groups B23D15/00 - B23D29/00; Combinations of shearing machines
- B23D31/002—Breaking machines, i.e. pre-cutting and subsequent breaking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H7/00—Marking-out or setting-out work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
- Fittings On The Vehicle Exterior For Carrying Loads, And Devices For Holding Or Mounting Articles (AREA)
Abstract
The present invention provides a kind of processing technologys of automobile radiators Type B pipe, belong to the manufacture field of Type B pipe, including person-computer union, motion controller, count turns encoder, counter wheel, Ethernet switch, get driver ready, dotting machine, cut off driver and cutting machine, the person-computer union is connect with motion controller, the motion controller is connect with Ethernet switch, motion controller control terminal is connect through counting turns encoder with counter wheel, the Ethernet switch is through getting driver and dotting machine ready, the Ethernet switch is connect through cutting off driver with cutting machine.Control dotting machine is carried out by motion controller and cutting machine carries out cutting and completes automation cutting problem.
Description
Technical field
The present invention relates to the manufacture fields of Type B pipe, particularly, are related to a kind of processing technology of automobile radiators Type B pipe.
Background technology
Automobile radiators are indispensable Chinese medicine components in automobile water-cooling engine-cooling system, and the B in radiator
Type pipe has enough heat transfer areas, and the logical production of current on the market Type B pipe is repeatedly extruded using mold to be generated with punching press,
It squeezes or the process of punching press is cumbersome, low production efficiency, short time mass production cannot be met.
Existing Type B pipe cutting processing is technically not carried out automation, so that processing efficiency is low, error
It is bigger.Therefore, in order to meeting the needs of social development, a kind of Type B pipe cutting processing technique of automation is designed very
It is necessary to.Artificial more preferable or arrange parameter is needed in the different types of Type B pipe of cutting processing in the prior art, so that
Production efficiency substantially reduces.
Invention content
Insufficient present in background technology in order to solve, present invention aims at a kind of automobile radiators Type B pipes of offer
Processing technology can quickly process Type B pipe, while can quickly switch and be processed to different types of pipe.
To solve the above problems, the present invention adopts the following technical scheme that：
A kind of processing technology of automobile radiators Type B pipe, including person-computer union, motion controller, counter wheel are compiled
Code device, Ethernet switch, gets driver, dotting machine, cut-out driver and cutting machine ready at counter wheel, and the man-machine interface is touched
It touches screen to connect with motion controller, the motion controller is connect with Ethernet switch, and motion controller control terminal is through counting
Turns encoder is connect with counter wheel, and the Ethernet switch is through getting driver and dotting machine, the Ethernet switch warp ready
Cut-out driver is connect with cutting machine；Processing technology includes the following steps,
Step 1：Distance of the setting dotting machine to cutting machine；
Step 2：Manually from person-computer union input control data, it is transmitted to from person-computer union control data
Motion controller；
Step 3：Machine is opened, the circumference datum that turns encoder acquisition counter wheel turns around is counted, circumference datum is to pass through
The distance of cut-out is crossed, and the distance the calculating of acquisition by cut-out is transmitted to motion controller；
Step 4：Motion controller receives person-computer union and counts the incoming control data of turns encoder and calculating
By the distance of cut-out, when the distance by cut-out is equal to the length of the pipe of picture input, motion controller output control
Instruction is cut off through Ethernet switch control driver driving cutting machine, and while cut-out, getting motor ready can also follow
Cutting machine turns certain angle；When length of the distance by cut-out not equal to the pipe of picture input, motion controller is defeated
Go out warning message to person-computer union, is then manually adjusted.
The invention also includes when needing to change the length of switching pipe, the off-position before setting switching pipe is necessary
It is to cut to calculate in blank space to get the radical that cut-out can be cut ready, is converted under the premise of cutting enough radicals, then by cut-out.
When the difference cast or Cutting Length are converted, the handoff delay cut-out of pipe range and different tube lengths is cut off
Calculating process is：
Cut off pipe range * proportionality coefficients+blade thickness of pipe range=setting；
The overall length of handoff delay cut-out=dotting machine to cutting machine of the different tube lengths/(thickness of pipe range+blade of setting
Degree).
Control data bag in the step 2 includes length, white space and the transitional region of pipe.
The distance of dotting machine to cutting machine is set by artificial early period in the step 1, and the distance set is fixed value.
In the step 4 when needing to convert different casts or length, the pipeline got ready is needed all to cut
Next cutting flow could be entered after.
It is described get ready motor rotation when, carry out rotating fixed angle according to the conduit types of cutting and duct size,
In, angle is generally 15 ° -85 °.
In the step 3, the process for counting the circumference datum that turns encoder acquisition counter wheel turns around is counter wheel coding
Device acquisition counter wheel rotates the total length of n times entire circumference, and to obtain a perimeter=total length/n, wherein n is positive integer.
The present invention uses above-mentioned technical proposal, the present invention to have following remarkable result：
The present invention about the dotted of rolling is formed on aluminium foil, electrically when designing program by calculation with tradition
It is different, control program does not generate waste product when may be implemented to switch dotted position in production process, and traditional production is production
Raw a certain amount of waste product；It is instructed by person-computer union input control, is then acquired by motion controller by cutting
Then disconnected distance carries out being uniformly controlled carrying out completion cutting, so that full automation is processed in the processing of Type B pipe, simultaneously
Disclosure satisfy that can also automatically adjust cutting action when carrying out different casts and length transition so that the processing efficiency of Type B pipe is more
Height, production efficiency higher, more automates.
Description of the drawings
Fig. 1 is the flow chart of the present invention.
Specific implementation mode
To make the objectives, technical solutions, and advantages of the present invention more comprehensible, referring to the drawings and preferred reality is enumerated
Example is applied, the present invention is described in more detail.However, it is necessary to illustrate, many details listed in specification are only to be
Making reader, there are one thorough explanations to one or more aspects of the present invention, even without these specific details can also
Realize the aspects of the invention.
A kind of processing technology of automobile radiators Type B pipe, as shown in Figure 1, process equipment includes person-computer union, fortune
Movement controller counts turns encoder, counter wheel, Ethernet switch, gets driver, dotting machine, cut-out driver and cut-out ready
Machine, the person-computer union are connect with motion controller, and the motion controller is connect with Ethernet switch, movement control
Device control terminal processed is connect through counting turns encoder with counter wheel, and the Ethernet switch is through getting driver and dotting machine ready, institute
It states Ethernet switch and is connect with cutting machine through cutting off driver.It is all connected to by Ethernet switch between all parts,
So that complete automatically controlling on the whole.
Processing technology includes the following steps：
Precondition：
The distance of dotting machine to cutting machine is definite value.
Step 1：
Start by manually inputting corresponding data on the touchscreen, to be transferred in motion controller by communication apparatus,
Data type includes (length of pipe, white space, transitional region).
Step 2：
After machine drives, counter wheel is according to the perimeter of the 500mm that turns around, to calculate the length by cutting machine, so
Pass through the signal transmission of coding cable to motion controller afterwards.
Step 3：
Motion controller receives the distance of data and counter wheel that picture is transmitted to touch screen calculated by cut-out, such as
When distance of the fruit by cut-out is equal to the length of the pipe of picture input, motion controller will be by cut-out order by transmitting electricity
The driver driving motor that cable is transferred to cut-out is cut off, and while cut-out, getting motor ready also can and then turn certain angle
Degree.
Step 4：
It is related to formula below when getting the conversion of pipe difference cast ready：
1：Cut off pipe range * proportionality coefficients+blade thickness of pipe range=setting；
2：The overall length of handoff delay cut-out=dotting machine to cutting machine of different tube lengths/(pipe range+blade of setting
Thickness).
Step 5：
When switching tube length, the off-position before switching pipe must be cut in blank space, mainly
According to the calculation in above-mentioned formula 2, calculates and get the radical that cut-out can be cut ready, under the premise of cutting enough radicals,
Conversion will be being cut off, such as：The length of the pipe set is 693mm, and the overall length of machine is 12000mm, and the thickness of blade is
1mm.It can obtain following formula：
12000/ (693+1)=17.29 piece, that is to say, that cut-out can just be converted next after needing first to cut enough 17
In this case tube length can be realized as switching to white space automatically when difference gets tube length switching ready.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the principle of the present invention, it can also make several improvements and retouch, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (8)
1. a kind of processing technology of automobile radiators Type B pipe, which is characterized in that including person-computer union, motion controller,
It counts turns encoder, counter wheel, Ethernet switch, get driver, dotting machine, cut-out driver and cutting machine, the people ready
Machine interface touch screen is connect with motion controller, and the motion controller is connect with Ethernet switch, motion controller control
End is connect through counting turns encoder with counter wheel, and the Ethernet switch is through getting driver and dotting machine, the Ethernet ready
Interchanger is connect through cutting off driver with cutting machine；Processing technology includes the following steps,
Step 1：Distance of the setting dotting machine to cutting machine；
Step 2：Manually from person-computer union input control data, movement is transmitted to from person-computer union control data
Controller；
Step 3：The circumference datum that turns encoder acquisition counter wheel turns around is counted, circumference datum is the distance by cutting off,
And the distance the calculating of acquisition by cut-out is transmitted to motion controller；
Step 4：Motion controller, which receives person-computer union and counts the incoming control data of turns encoder and calculate, to be passed through
The distance of cut-out, when the distance by cut-out is equal to the length of the pipe of person-computer union input, motion controller is defeated
Go out control instruction to be cut off through Ethernet switch control driver driving cutting machine, while cut-out, while moving control
Device processed sends out control signal control and gets driver ready, gets driver control ready and gets motor ready to follow cutting machine to walk around dynamic；Work as process
When the distance of cut-out is not equal to the length of the pipe of picture input, motion controller exports warning message and is touched to man-machine interface
Screen, is then manually adjusted.
2. a kind of processing technology of automobile radiators Type B pipe according to claim 1, which is characterized in that further include needing
When changing the length of switching pipe, the off-position before setting switching pipe must be cut in blank space, calculate and beat
The radical that point can be cut to cut-out, is converted under the premise of cutting enough radicals, then by the distance of cut-out.
3. a kind of processing technology of automobile radiators Type B pipe according to claim 2, which is characterized in that different casts or
When person's Cutting Length is converted, the calculating process for cutting off the handoff delay cut-out of pipe range and different tube lengths is：
Cut off pipe range * proportionality coefficients+blade thickness of pipe range=setting, wherein proportionality coefficient is fixed value, is set by the user；
The overall length of handoff delay cut-out=dotting machine to cutting machine of different tube lengths/(thickness of pipe range+blade of setting),
Wherein, the overall length of dotting machine to cutting machine is the distance that dotting machine is set in step 1 to cutting machine.
4. a kind of processing technology of automobile radiators Type B pipe according to claim 1, which is characterized in that in the step 2
Control data bag include length, white space and the transitional region of pipe.
5. a kind of processing technology of automobile radiators Type B pipe according to claim 1, which is characterized in that in the step 1
The distance of dotting machine to cutting machine is set by artificial early period, and the distance set is fixed value.
6. a kind of processing technology of automobile radiators Type B pipe according to claim 1, which is characterized in that in the step 4
When needing to convert different casts or length, need that next cut could be entered after the completion of all cutting the pipeline got ready
Cut flow.
7. a kind of processing technology of automobile radiators Type B pipe according to claim 1, which is characterized in that described to get electricity ready
Machine rotate when, carry out rotating fixed angle according to the conduit types of cutting and duct size, wherein angle be generally 15 °-
85°。
8. a kind of processing technology of automobile radiators Type B pipe according to claim 1, which is characterized in that the step 3
In, the process for counting the circumference datum that turns encoder acquisition counter wheel turns around is to count turns encoder acquisition counter wheel to rotate n
The total length of secondary entire circumference, to obtain a perimeter=total length/n, wherein n is positive integer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810301843.3A CN108581028B (en) | 2018-04-04 | 2018-04-04 | Processing technology of B-shaped pipe of automobile radiator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810301843.3A CN108581028B (en) | 2018-04-04 | 2018-04-04 | Processing technology of B-shaped pipe of automobile radiator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108581028A true CN108581028A (en) | 2018-09-28 |
| CN108581028B CN108581028B (en) | 2020-04-24 |
Family
ID=63625455
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810301843.3A Active CN108581028B (en) | 2018-04-04 | 2018-04-04 | Processing technology of B-shaped pipe of automobile radiator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108581028B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113369383A (en) * | 2021-06-07 | 2021-09-10 | 广州凌龙管业科技有限公司 | Manufacturing process and device of spot-adding folding aluminum welded pipe |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4532843A (en) * | 1982-11-02 | 1985-08-06 | Amada Company, Limited | Punch press |
| JPS60217015A (en) * | 1984-04-10 | 1985-10-30 | Murata Mach Ltd | Line system for sheet metal work |
| CN201122242Y (en) * | 2007-11-30 | 2008-09-24 | 徐清泉 | Control device of filament cutter for tobacco |
| CN201266520Y (en) * | 2008-06-25 | 2009-07-01 | 浙江正导电缆有限公司 | Cable meter counter |
| CN202650733U (en) * | 2012-04-09 | 2013-01-02 | 常州中力铜业有限公司 | Automatic dotting and meter counting device |
| CN202655899U (en) * | 2012-07-18 | 2013-01-09 | 佛山市科威力制冷设备有限公司 | Cutting-dotting machine for copper tube |
| CN203610564U (en) * | 2013-12-02 | 2014-05-28 | 天津宏润科技有限公司 | Novel engineering mechanical device |
| CN206588216U (en) * | 2017-02-21 | 2017-10-27 | 江苏嘉和热系统股份有限公司 | A kind of producing line for being used to produce automobile radiators Type B pipe |
-
2018
- 2018-04-04 CN CN201810301843.3A patent/CN108581028B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4532843A (en) * | 1982-11-02 | 1985-08-06 | Amada Company, Limited | Punch press |
| JPS60217015A (en) * | 1984-04-10 | 1985-10-30 | Murata Mach Ltd | Line system for sheet metal work |
| CN201122242Y (en) * | 2007-11-30 | 2008-09-24 | 徐清泉 | Control device of filament cutter for tobacco |
| CN201266520Y (en) * | 2008-06-25 | 2009-07-01 | 浙江正导电缆有限公司 | Cable meter counter |
| CN202650733U (en) * | 2012-04-09 | 2013-01-02 | 常州中力铜业有限公司 | Automatic dotting and meter counting device |
| CN202655899U (en) * | 2012-07-18 | 2013-01-09 | 佛山市科威力制冷设备有限公司 | Cutting-dotting machine for copper tube |
| CN203610564U (en) * | 2013-12-02 | 2014-05-28 | 天津宏润科技有限公司 | Novel engineering mechanical device |
| CN206588216U (en) * | 2017-02-21 | 2017-10-27 | 江苏嘉和热系统股份有限公司 | A kind of producing line for being used to produce automobile radiators Type B pipe |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113369383A (en) * | 2021-06-07 | 2021-09-10 | 广州凌龙管业科技有限公司 | Manufacturing process and device of spot-adding folding aluminum welded pipe |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108581028B (en) | 2020-04-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104345678A (en) | Control device and control system used for frequency converter | |
| CN103978669A (en) | Automatic thickness control system and method of blown film | |
| CN203434899U (en) | High-precision servo controller used for multiple motors | |
| CN104090514A (en) | Master-slave type frequency converting control system and control method based on single-chip microcomputer | |
| CN108581028A (en) | A kind of processing technology of automobile radiators Type B pipe | |
| CN205983143U (en) | Many motor synchronization control device | |
| CN102244721A (en) | Integral intelligent industrial camera | |
| CN206296452U (en) | A kind of selective laser fusing shaping is splashed and the efficient aspiration device of flue dust | |
| CN103389677A (en) | Automation control cabinet device and control method thereof | |
| CN103624965A (en) | Meter-weight control system of plastic-pipe extruding equipment | |
| CN106291357B (en) | Multichannel buffer data acquisition system for fan monitor | |
| CN107015528A (en) | A kind of mould is produced with remote controlled CNC system | |
| CN101746074B (en) | Mold feeding height measurement calibration method for pressing machine | |
| CN101907875B (en) | Digital control system for hydraulic spreading machine | |
| CN106392220A (en) | Electrospark wire-electrode cutting servo driver | |
| CN207844638U (en) | PVC/PVG unitary-core flame-resistant band production line constant tension control devices | |
| CN111451480A (en) | Electric tilt valve control method, device and equipment of die casting machine and die casting machine | |
| CN204827887U (en) | Controlling means of peristaltic pump | |
| CN207676192U (en) | A kind of Steam Turhine Adjustment control system | |
| CN201426073Y (en) | Control system for pull-type machine | |
| CN201382753Y (en) | Automatic mold cleaning device | |
| CN203958734U (en) | Variable-angle digitalisation CAM signalling apparatus more | |
| CN103576699A (en) | Micro-adjustment method for equipment coordinate position | |
| CN210924275U (en) | Centralized control device for dry-method bag-type dust remover | |
| CN204164013U (en) | A kind of wind pressure control system for complex machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A processing technology of B-type pipe of automobile radiator Effective date of registration: 20210902 Granted publication date: 20200424 Pledgee: Nanning United Innovation Financing Guarantee Co.,Ltd. Pledgor: NANNING ANHE MECHANICAL EQUIPMENT Co.,Ltd. Registration number: Y2021450000036 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220919 Granted publication date: 20200424 Pledgee: Nanning United Innovation Financing Guarantee Co.,Ltd. Pledgor: NANNING ANHE MECHANICAL EQUIPMENT Co.,Ltd. Registration number: Y2021450000036 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Processing technology of B-type tube for automobile radiator Effective date of registration: 20220930 Granted publication date: 20200424 Pledgee: Nanning United Innovation Financing Guarantee Co.,Ltd. Pledgor: NANNING ANHE MECHANICAL EQUIPMENT Co.,Ltd. Registration number: Y2022450000169 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20231108 Granted publication date: 20200424 Pledgee: Nanning United Innovation Financing Guarantee Co.,Ltd. Pledgor: NANNING ANHE MECHANICAL EQUIPMENT Co.,Ltd. Registration number: Y2022450000169 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A Processing Technology for B-shaped Pipe of Automobile Radiator Effective date of registration: 20231220 Granted publication date: 20200424 Pledgee: Societe Generale Bank Limited by Share Ltd. Nanning branch Pledgor: NANNING ANHE MECHANICAL EQUIPMENT Co.,Ltd. Registration number: Y2023450000170 |