CN108579110A - A kind of spray-drying installation and its application process - Google Patents
A kind of spray-drying installation and its application process Download PDFInfo
- Publication number
- CN108579110A CN108579110A CN201711316901.1A CN201711316901A CN108579110A CN 108579110 A CN108579110 A CN 108579110A CN 201711316901 A CN201711316901 A CN 201711316901A CN 108579110 A CN108579110 A CN 108579110A
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- Prior art keywords
- shell
- heating tube
- spray
- temperature
- drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/16—Evaporating by spraying
- B01D1/18—Evaporating by spraying to obtain dry solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/0011—Heating features
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/30—Accessories for evaporators ; Constructional details thereof
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The present invention relates to a kind of spray-drying installation and its application processes, belong to mechanical equipment technical field.Solvent or diluent is atomized the fine droplet that nebulizes by the present invention first with atomising device, it delivers droplets on and shell is injected by nozzle, baffle can prevent drop from spraying into heating tube when nozzle sprays, air is heated in the heating tube work in inner walls simultaneously, moisture of the drop after being in contact with hot-air in drop is evaporated by rapid vaporization, obtain dry molecule, the temperature sensor of inner walls detects internal temperature when device works and is transferred to control cabinet, when temperature is higher or lower than required temperature, control cabinet adjusts heating tube temperature, when molecule after drying is attached to inner walls, vibrator work between holder and shell, molecule is shaken off by shaking, to complete the drying of spraying.
Description
Technical field
The present invention relates to a kind of spray-drying installation and its application processes, belong to mechanical equipment technical field.
Background technology
Microparticle is a kind of small solid particle, and grain size is a kind of microcosmic particle and macroscopical object between 1 ~ 2.5um
The transitional region that body has a common boundary.Since microparticle has quantum size effect, small-size effect, skin effect and macroscopic quantum tunneling
Special nature not available for the conventional solids particle such as effect, so a large amount of new function material has been made using it, it is wide
It is general to be applied to the fields such as chemical industry, medicine, new material and ceramics.Due to microparticle grain size very little, cause the specific surface of microparticle
Product and surface energy sharply increase, and become a unstable thermodynamic system.Thus, easily reunite between microparticle
Phenomenon and so that its grain size is become larger so that losing nano-meter characteristic, reducing its performance in commercial Application.Therefore, micro- is eliminated
Grain reunion, the excellent specific property for keeping microparticle, have great social value.
The reunion of microparticle is broadly divided into soft-agglomerated and hard aggregation.Since Brownian movement and warm-up movement make to generate between microparticle
Collision, by between particle the effects that electrostatic attraction, Van der Waals force, capillary force power formed it is soft-agglomerated.Hydrogen is formed between microparticle
The hard aggregation between microparticle is generated when the chemical reactions such as key, chemical bond, crystal brige.Especially nano ceramics is prepared in hydrothermal synthesis reaction
During particle, when being cleaned and being dried to microparticle, easily reunites between nano-ceramic particle, cause graininess
It can decline.Therefore, it is that processability is excellent to formulate and carry out the efficient anti-agglomeration strategy of cleaning and drying process for microparticle
Microparticle key.
It includes mainly freeze-drying, mechanical crushing method and spray drying process etc. to eliminate the method that microparticle is reunited.Spraying
Seasoning is a kind of physical method, solvent or diluent is atomized the fine droplet that nebulizes first with atomising device, then to misty small liquid
Drop leads to hot-air, during drop and hot air, the moisture in drop is made to be evaporated by rapid vaporization, and final recycling is dry
The process of molecule after dry.The advantages of spray drying process, is, not only can effectively eliminate the reunion between microparticle, and
The original bioactivity of material can also be retained.
According to the analysis to microparticle Agglomeration Mechanism, the reason of spray drying process can eliminate reunion between microparticle, mainly wraps
Include two aspects:First, the atomization process before spray drying increases the distance between microparticle, to eliminate capillary force, keeps away
Exempt from particle to be tightly combined and generate soft-agglomerated;Secondly, in the drying process, the water heat air in drop is kept away by rapid vaporization
Exempt to contact to form hydrogen bond and generate hard aggregation with microparticle due to water.
Although spray drying process can effectively eliminate microparticle reunion, because its atomising device it is bulky, it is complicated,
The shortcomings of at high price and uniformity is poor limits its application and hair in the preparation field of ultra-fine particles especially microparticle
Exhibition.A kind of small spraying drying device is proposed thus, and the atomizer is small, simple in structure, cheap, and it is atomized
It has excellent performance.
Before more than 100 years, with the rise of Dairy Industry, spray-drying installation comes into being, and the spraying of getting up early is dry
Dry device be used to produce milk powder.The research of China's spray-drying installation starts from the seventies in last century.Nowadays, with equipment manufacturing
The development of industry, spray-drying installation are widely used in the fields such as chemical industry manufacture, health care, food industry, ceramic system be standby.Spray
Mist drying device includes mainly three component parts:Atomizer, hothouse, powder recovery.
Invention content
Present invention mainly solves the technical issues of:It is low for existing spray-drying installation efficiency and cannot effectively remove powder
The problem of accumulation, the present invention provides a kind of spray-drying installation and its application processes.
In order to solve the above-mentioned technical problem, the technical solution adopted in the present invention:
A kind of spray-drying installation, including shell and holder, shell top are connected with nozzle, and inner walls, which are provided with, to be added
Heat pipe, heating tube top have baffle, inner walls to be provided with temperature sensor, and temperature sensor and heating tube are connected with control cabinet
It connects, is in funnel-form below shell, the holder is connected with shell, and vibrator is provided between holder and shell.
A kind of application process of spray-drying installation is:Solvent or diluent is atomized the fine droplet that nebulizes first with atomising device,
It delivers droplets on and shell is injected by nozzle, baffle can prevent drop from spraying into heating tube, while in shell when nozzle sprays
Air is heated in heating tube work on wall, and moisture of the drop after being in contact with hot-air in drop is evaporated by rapid vaporization,
Dry molecule is obtained, the temperature sensor of inner walls detects internal temperature when device works and is transferred to control cabinet,
When temperature is higher or lower than 100~150 DEG C, control cabinet adjusts heating tube temperature, and molecule after drying is attached to shell
When internal wall, the vibrator work between holder and shell is shaken off molecule by shaking, to complete the dry of spraying
It is dry.
The baffle is in 60 ° of angles.
The heating tube is evenly spaced in enclosure interior.
The vibrator shakes when device is stopped.
The beneficial effects of the invention are as follows:
(1)Spray drying process of the present invention is a kind of physical method, and solvent or diluent atomization nebulizes first with atomising device
Then fine droplet leads to hot-air to misty fine droplet, during drop and hot air, make the moisture in drop
It is evaporated by rapid vaporization, the process of the molecule after final recycling is dry, the present invention arranges heating tube in package inner homogeneous,
Make air in device operational process continuous heating, when nozzle sprays drop, drop can be dried in time, and which greatly enhances sprays
The efficiency of mist drying.
(2)The present invention is additionally arranged holder and shaking device below shell, and holder supports shell, is convenient for the cloth of device
It sets, when nozzle sprinkling drop is uneven, drop can be attached in inner walls, then be dried to form powdered gather by hot-air
Collection is on inner wall, and in order to remove the powder on inner wall, the present invention is provided with shaking device, when powder accumulation to a certain extent, stop
Locking apparatus starting shock device is removed the powder on inner wall by shaking.
Description of the drawings
Fig. 1 is the organigram of spray-drying installation of the present invention.
As shown in Figure 1, wherein 1, nozzle;2, temperature sensor;3, control cabinet;4, vibrator;5, holder;6, baffle;7、
Heating tube;8, shell.
Specific implementation mode
A kind of spray-drying installation, including shell 8 and holder 5,8 top of shell are connected with nozzle 1, inner walls
It is provided with heating tube 7, has baffle 6, inner walls to be provided with temperature sensor 2, temperature sensor 2 and heating tube above heating tube
7 are connected with control cabinet 3, and 8 lower section of shell is in funnel-form, and the holder 5 is connected with shell 8, between holder 5 and shell 8
It is provided with vibrator 4.A kind of application process of spray-drying installation is:First with atomising device by solvent or diluent atomization nebulize it is small
Drop delivers droplets on and is injected into shell 8 by nozzle 1, and baffle 6 can prevent drop from spraying into heating tube 7 when nozzle 1 sprays,
Air is heated in the work of heating tube 7 on 8 inner wall of shell simultaneously, and moisture of the drop after being in contact with hot-air in drop is fast
Fast vaporization, obtains dry molecule, and the temperature sensor 2 of 8 inner wall of shell detects internal temperature when device works
It is transferred to control cabinet 3, when temperature is higher or lower than 100~150, control cabinet 3 adjusts heating tube temperature, small after drying
When particle is attached to 8 inner wall of shell, the vibrator 4 between holder 5 and shell 8 works, and is shaken off molecule by shaking, from
And complete the drying of spraying.The baffle 6 is in 60 ° of angles.The heating tube 7 is evenly spaced in inside shell 8.The shake
Dynamic device 4 shakes when device is stopped.
Claims (5)
1. a kind of spray-drying installation, including shell(8)And holder(5), the shell(8)Top is connected with nozzle(1), shell
Internal wall is provided with heating tube(7), there is baffle in heating tube top(6), inner walls are provided with temperature sensor(2), temperature biography
Sensor(2)And heating tube(7)With control cabinet(3)It is connected, shell(8)Lower section is in funnel-form, the holder(5)With shell
(8)It is connected, holder(5)With shell(8)Between be provided with vibrator(4).
2. a kind of application process of spray-drying installation according to claim 1 is:First with atomising device by solvent or diluent mist
The misty fine droplet of chemical conversion, delivers droplets on and passes through nozzle(1)It is injected into shell(8), nozzle(1)Baffle when sprinkling(6)It can prevent
Only drop is sprayed into heating tube(7), while shell(8)Heating tube on inner wall(7)Air is heated in work, and drop is empty with heat
Moisture after gas phase contact in drop is evaporated by rapid vaporization, obtains dry molecule, shell(8)The temperature sensing of inner wall
Device(2)Internal temperature is detected when device works is transferred to control cabinet(3), when temperature is higher or lower than 100 ~ 150 DEG C, control
Case(3)Heating tube temperature is adjusted, molecule after drying is attached to shell(8)When inner wall, holder(5)With shell(8)It
Between vibrator(4)Work is shaken off molecule by shaking, to complete the drying of spraying.
3. a kind of spray-drying installation according to claim 1, it is characterised in that:The baffle(6)In 60 ° of angles.
4. a kind of spray-drying installation according to claim 1, it is characterised in that:The heating tube(7)Uniformly arrangement
In shell(8)It is internal.
5. a kind of spray-drying installation according to claim 1, it is characterised in that:The vibrator(4)Stop in device
It is shaken when only working.
Priority Applications (1)
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CN201711316901.1A CN108579110A (en) | 2017-12-12 | 2017-12-12 | A kind of spray-drying installation and its application process |
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CN201711316901.1A CN108579110A (en) | 2017-12-12 | 2017-12-12 | A kind of spray-drying installation and its application process |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110540259A (en) * | 2019-09-30 | 2019-12-06 | 常州燕加隆机械设备有限公司 | Water treatment atomization drying equipment |
CN114081087A (en) * | 2021-11-10 | 2022-02-25 | 湖南康琪壹佰生物科技有限公司 | Food for promoting fat metabolism of human body and preparation method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6359301A (en) * | 1986-08-28 | 1988-03-15 | Tdk Corp | Atomizing and drying device |
CN203816243U (en) * | 2014-05-07 | 2014-09-10 | 史洪波 | Superheated steam spray drying equipment |
CN205031909U (en) * | 2015-09-25 | 2016-02-17 | 四川白塔新联兴陶瓷集团有限责任公司 | Ceramic tile blank spray -drying device |
CN205913791U (en) * | 2016-07-29 | 2017-02-01 | 兆光生物工程(邹平)有限公司 | Spray drying system |
-
2017
- 2017-12-12 CN CN201711316901.1A patent/CN108579110A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6359301A (en) * | 1986-08-28 | 1988-03-15 | Tdk Corp | Atomizing and drying device |
CN203816243U (en) * | 2014-05-07 | 2014-09-10 | 史洪波 | Superheated steam spray drying equipment |
CN205031909U (en) * | 2015-09-25 | 2016-02-17 | 四川白塔新联兴陶瓷集团有限责任公司 | Ceramic tile blank spray -drying device |
CN205913791U (en) * | 2016-07-29 | 2017-02-01 | 兆光生物工程(邹平)有限公司 | Spray drying system |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110540259A (en) * | 2019-09-30 | 2019-12-06 | 常州燕加隆机械设备有限公司 | Water treatment atomization drying equipment |
CN114081087A (en) * | 2021-11-10 | 2022-02-25 | 湖南康琪壹佰生物科技有限公司 | Food for promoting fat metabolism of human body and preparation method thereof |
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Application publication date: 20180928 |
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