CN108579110A - A kind of spray-drying installation and its application process - Google Patents

A kind of spray-drying installation and its application process Download PDF

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Publication number
CN108579110A
CN108579110A CN201711316901.1A CN201711316901A CN108579110A CN 108579110 A CN108579110 A CN 108579110A CN 201711316901 A CN201711316901 A CN 201711316901A CN 108579110 A CN108579110 A CN 108579110A
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CN
China
Prior art keywords
shell
heating tube
spray
temperature
drying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711316901.1A
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Chinese (zh)
Inventor
李璐
赵金城
陈倩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changzhou Kun Yao Textile Co Ltd
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Changzhou Kun Yao Textile Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changzhou Kun Yao Textile Co Ltd filed Critical Changzhou Kun Yao Textile Co Ltd
Priority to CN201711316901.1A priority Critical patent/CN108579110A/en
Publication of CN108579110A publication Critical patent/CN108579110A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D1/00Evaporating
    • B01D1/16Evaporating by spraying
    • B01D1/18Evaporating by spraying to obtain dry solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D1/00Evaporating
    • B01D1/0011Heating features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D1/00Evaporating
    • B01D1/30Accessories for evaporators ; Constructional details thereof

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The present invention relates to a kind of spray-drying installation and its application processes, belong to mechanical equipment technical field.Solvent or diluent is atomized the fine droplet that nebulizes by the present invention first with atomising device, it delivers droplets on and shell is injected by nozzle, baffle can prevent drop from spraying into heating tube when nozzle sprays, air is heated in the heating tube work in inner walls simultaneously, moisture of the drop after being in contact with hot-air in drop is evaporated by rapid vaporization, obtain dry molecule, the temperature sensor of inner walls detects internal temperature when device works and is transferred to control cabinet, when temperature is higher or lower than required temperature, control cabinet adjusts heating tube temperature, when molecule after drying is attached to inner walls, vibrator work between holder and shell, molecule is shaken off by shaking, to complete the drying of spraying.

Description

A kind of spray-drying installation and its application process
Technical field
The present invention relates to a kind of spray-drying installation and its application processes, belong to mechanical equipment technical field.
Background technology
Microparticle is a kind of small solid particle, and grain size is a kind of microcosmic particle and macroscopical object between 1 ~ 2.5um The transitional region that body has a common boundary.Since microparticle has quantum size effect, small-size effect, skin effect and macroscopic quantum tunneling Special nature not available for the conventional solids particle such as effect, so a large amount of new function material has been made using it, it is wide It is general to be applied to the fields such as chemical industry, medicine, new material and ceramics.Due to microparticle grain size very little, cause the specific surface of microparticle Product and surface energy sharply increase, and become a unstable thermodynamic system.Thus, easily reunite between microparticle Phenomenon and so that its grain size is become larger so that losing nano-meter characteristic, reducing its performance in commercial Application.Therefore, micro- is eliminated Grain reunion, the excellent specific property for keeping microparticle, have great social value.
The reunion of microparticle is broadly divided into soft-agglomerated and hard aggregation.Since Brownian movement and warm-up movement make to generate between microparticle Collision, by between particle the effects that electrostatic attraction, Van der Waals force, capillary force power formed it is soft-agglomerated.Hydrogen is formed between microparticle The hard aggregation between microparticle is generated when the chemical reactions such as key, chemical bond, crystal brige.Especially nano ceramics is prepared in hydrothermal synthesis reaction During particle, when being cleaned and being dried to microparticle, easily reunites between nano-ceramic particle, cause graininess It can decline.Therefore, it is that processability is excellent to formulate and carry out the efficient anti-agglomeration strategy of cleaning and drying process for microparticle Microparticle key.
It includes mainly freeze-drying, mechanical crushing method and spray drying process etc. to eliminate the method that microparticle is reunited.Spraying Seasoning is a kind of physical method, solvent or diluent is atomized the fine droplet that nebulizes first with atomising device, then to misty small liquid Drop leads to hot-air, during drop and hot air, the moisture in drop is made to be evaporated by rapid vaporization, and final recycling is dry The process of molecule after dry.The advantages of spray drying process, is, not only can effectively eliminate the reunion between microparticle, and The original bioactivity of material can also be retained.
According to the analysis to microparticle Agglomeration Mechanism, the reason of spray drying process can eliminate reunion between microparticle, mainly wraps Include two aspects:First, the atomization process before spray drying increases the distance between microparticle, to eliminate capillary force, keeps away Exempt from particle to be tightly combined and generate soft-agglomerated;Secondly, in the drying process, the water heat air in drop is kept away by rapid vaporization Exempt to contact to form hydrogen bond and generate hard aggregation with microparticle due to water.
Although spray drying process can effectively eliminate microparticle reunion, because its atomising device it is bulky, it is complicated, The shortcomings of at high price and uniformity is poor limits its application and hair in the preparation field of ultra-fine particles especially microparticle Exhibition.A kind of small spraying drying device is proposed thus, and the atomizer is small, simple in structure, cheap, and it is atomized It has excellent performance.
Before more than 100 years, with the rise of Dairy Industry, spray-drying installation comes into being, and the spraying of getting up early is dry Dry device be used to produce milk powder.The research of China's spray-drying installation starts from the seventies in last century.Nowadays, with equipment manufacturing The development of industry, spray-drying installation are widely used in the fields such as chemical industry manufacture, health care, food industry, ceramic system be standby.Spray Mist drying device includes mainly three component parts:Atomizer, hothouse, powder recovery.
Invention content
Present invention mainly solves the technical issues of:It is low for existing spray-drying installation efficiency and cannot effectively remove powder The problem of accumulation, the present invention provides a kind of spray-drying installation and its application processes.
In order to solve the above-mentioned technical problem, the technical solution adopted in the present invention:
A kind of spray-drying installation, including shell and holder, shell top are connected with nozzle, and inner walls, which are provided with, to be added Heat pipe, heating tube top have baffle, inner walls to be provided with temperature sensor, and temperature sensor and heating tube are connected with control cabinet It connects, is in funnel-form below shell, the holder is connected with shell, and vibrator is provided between holder and shell.
A kind of application process of spray-drying installation is:Solvent or diluent is atomized the fine droplet that nebulizes first with atomising device, It delivers droplets on and shell is injected by nozzle, baffle can prevent drop from spraying into heating tube, while in shell when nozzle sprays Air is heated in heating tube work on wall, and moisture of the drop after being in contact with hot-air in drop is evaporated by rapid vaporization, Dry molecule is obtained, the temperature sensor of inner walls detects internal temperature when device works and is transferred to control cabinet, When temperature is higher or lower than 100~150 DEG C, control cabinet adjusts heating tube temperature, and molecule after drying is attached to shell When internal wall, the vibrator work between holder and shell is shaken off molecule by shaking, to complete the dry of spraying It is dry.
The baffle is in 60 ° of angles.
The heating tube is evenly spaced in enclosure interior.
The vibrator shakes when device is stopped.
The beneficial effects of the invention are as follows:
(1)Spray drying process of the present invention is a kind of physical method, and solvent or diluent atomization nebulizes first with atomising device Then fine droplet leads to hot-air to misty fine droplet, during drop and hot air, make the moisture in drop It is evaporated by rapid vaporization, the process of the molecule after final recycling is dry, the present invention arranges heating tube in package inner homogeneous, Make air in device operational process continuous heating, when nozzle sprays drop, drop can be dried in time, and which greatly enhances sprays The efficiency of mist drying.
(2)The present invention is additionally arranged holder and shaking device below shell, and holder supports shell, is convenient for the cloth of device It sets, when nozzle sprinkling drop is uneven, drop can be attached in inner walls, then be dried to form powdered gather by hot-air Collection is on inner wall, and in order to remove the powder on inner wall, the present invention is provided with shaking device, when powder accumulation to a certain extent, stop Locking apparatus starting shock device is removed the powder on inner wall by shaking.
Description of the drawings
Fig. 1 is the organigram of spray-drying installation of the present invention.
As shown in Figure 1, wherein 1, nozzle;2, temperature sensor;3, control cabinet;4, vibrator;5, holder;6, baffle;7、 Heating tube;8, shell.
Specific implementation mode
A kind of spray-drying installation, including shell 8 and holder 5,8 top of shell are connected with nozzle 1, inner walls It is provided with heating tube 7, has baffle 6, inner walls to be provided with temperature sensor 2, temperature sensor 2 and heating tube above heating tube 7 are connected with control cabinet 3, and 8 lower section of shell is in funnel-form, and the holder 5 is connected with shell 8, between holder 5 and shell 8 It is provided with vibrator 4.A kind of application process of spray-drying installation is:First with atomising device by solvent or diluent atomization nebulize it is small Drop delivers droplets on and is injected into shell 8 by nozzle 1, and baffle 6 can prevent drop from spraying into heating tube 7 when nozzle 1 sprays, Air is heated in the work of heating tube 7 on 8 inner wall of shell simultaneously, and moisture of the drop after being in contact with hot-air in drop is fast Fast vaporization, obtains dry molecule, and the temperature sensor 2 of 8 inner wall of shell detects internal temperature when device works It is transferred to control cabinet 3, when temperature is higher or lower than 100~150, control cabinet 3 adjusts heating tube temperature, small after drying When particle is attached to 8 inner wall of shell, the vibrator 4 between holder 5 and shell 8 works, and is shaken off molecule by shaking, from And complete the drying of spraying.The baffle 6 is in 60 ° of angles.The heating tube 7 is evenly spaced in inside shell 8.The shake Dynamic device 4 shakes when device is stopped.

Claims (5)

1. a kind of spray-drying installation, including shell(8)And holder(5), the shell(8)Top is connected with nozzle(1), shell Internal wall is provided with heating tube(7), there is baffle in heating tube top(6), inner walls are provided with temperature sensor(2), temperature biography Sensor(2)And heating tube(7)With control cabinet(3)It is connected, shell(8)Lower section is in funnel-form, the holder(5)With shell (8)It is connected, holder(5)With shell(8)Between be provided with vibrator(4).
2. a kind of application process of spray-drying installation according to claim 1 is:First with atomising device by solvent or diluent mist The misty fine droplet of chemical conversion, delivers droplets on and passes through nozzle(1)It is injected into shell(8), nozzle(1)Baffle when sprinkling(6)It can prevent Only drop is sprayed into heating tube(7), while shell(8)Heating tube on inner wall(7)Air is heated in work, and drop is empty with heat Moisture after gas phase contact in drop is evaporated by rapid vaporization, obtains dry molecule, shell(8)The temperature sensing of inner wall Device(2)Internal temperature is detected when device works is transferred to control cabinet(3), when temperature is higher or lower than 100 ~ 150 DEG C, control Case(3)Heating tube temperature is adjusted, molecule after drying is attached to shell(8)When inner wall, holder(5)With shell(8)It Between vibrator(4)Work is shaken off molecule by shaking, to complete the drying of spraying.
3. a kind of spray-drying installation according to claim 1, it is characterised in that:The baffle(6)In 60 ° of angles.
4. a kind of spray-drying installation according to claim 1, it is characterised in that:The heating tube(7)Uniformly arrangement In shell(8)It is internal.
5. a kind of spray-drying installation according to claim 1, it is characterised in that:The vibrator(4)Stop in device It is shaken when only working.
CN201711316901.1A 2017-12-12 2017-12-12 A kind of spray-drying installation and its application process Pending CN108579110A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711316901.1A CN108579110A (en) 2017-12-12 2017-12-12 A kind of spray-drying installation and its application process

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Application Number Priority Date Filing Date Title
CN201711316901.1A CN108579110A (en) 2017-12-12 2017-12-12 A kind of spray-drying installation and its application process

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CN108579110A true CN108579110A (en) 2018-09-28

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110540259A (en) * 2019-09-30 2019-12-06 常州燕加隆机械设备有限公司 Water treatment atomization drying equipment
CN114081087A (en) * 2021-11-10 2022-02-25 湖南康琪壹佰生物科技有限公司 Food for promoting fat metabolism of human body and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6359301A (en) * 1986-08-28 1988-03-15 Tdk Corp Atomizing and drying device
CN203816243U (en) * 2014-05-07 2014-09-10 史洪波 Superheated steam spray drying equipment
CN205031909U (en) * 2015-09-25 2016-02-17 四川白塔新联兴陶瓷集团有限责任公司 Ceramic tile blank spray -drying device
CN205913791U (en) * 2016-07-29 2017-02-01 兆光生物工程(邹平)有限公司 Spray drying system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6359301A (en) * 1986-08-28 1988-03-15 Tdk Corp Atomizing and drying device
CN203816243U (en) * 2014-05-07 2014-09-10 史洪波 Superheated steam spray drying equipment
CN205031909U (en) * 2015-09-25 2016-02-17 四川白塔新联兴陶瓷集团有限责任公司 Ceramic tile blank spray -drying device
CN205913791U (en) * 2016-07-29 2017-02-01 兆光生物工程(邹平)有限公司 Spray drying system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110540259A (en) * 2019-09-30 2019-12-06 常州燕加隆机械设备有限公司 Water treatment atomization drying equipment
CN114081087A (en) * 2021-11-10 2022-02-25 湖南康琪壹佰生物科技有限公司 Food for promoting fat metabolism of human body and preparation method thereof

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Application publication date: 20180928

RJ01 Rejection of invention patent application after publication