CN108577528A - A kind of solid-state contactless long-life electric kettle - Google Patents
A kind of solid-state contactless long-life electric kettle Download PDFInfo
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- CN108577528A CN108577528A CN201810702642.4A CN201810702642A CN108577528A CN 108577528 A CN108577528 A CN 108577528A CN 201810702642 A CN201810702642 A CN 201810702642A CN 108577528 A CN108577528 A CN 108577528A
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- 239000004411 aluminium Substances 0.000 claims abstract description 33
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 33
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052709 silver Inorganic materials 0.000 claims abstract description 5
- 239000004332 silver Substances 0.000 claims abstract description 5
- 230000005611 electricity Effects 0.000 claims description 16
- 230000017525 heat dissipation Effects 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 7
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 238000013461 design Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 4
- 238000010792 warming Methods 0.000 claims description 4
- 206010037660 Pyrexia Diseases 0.000 claims description 3
- 230000002457 bidirectional effect Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000009529 body temperature measurement Methods 0.000 claims description 2
- 238000003780 insertion Methods 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- 238000002679 ablation Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 230000000149 penetrating effect Effects 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000009835 boiling Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000010892 electric spark Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 244000269722 Thea sinensis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
- 241000411851 herbal medicine Species 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 210000003813 thumb Anatomy 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/21—Water-boiling vessels, e.g. kettles
- A47J27/21008—Water-boiling vessels, e.g. kettles electrically heated
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/21—Water-boiling vessels, e.g. kettles
- A47J27/21166—Constructional details or accessories
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Cookers (AREA)
Abstract
A kind of solid-state contactless long-life electric kettle, be for family boil water field, its advantage is that service life is several times longer than common insulating pot.Insulating pot on the market is using contact step mode at present, and being powered, moment is easy sparking, and ablation burns silver contact, causes to be powered bad.This kettle is increased using its service life of solid-state contactless step mode at more times, and technical solution is:Pot shell (1) round, there is a gradient in up-small and down-big centre, spout evagination suitable for reading, the right is pot handle (1 1), it is divided into outer grip (1 1 1) and interior handle (1 1 2), there is a screw hole (1 2) in outer grip lower end, there is a starting keyhole (1 3) on the edge bottom of pot handle, it is internal that pot liner (2) is mounted in pot shell (1), bottom and aluminium backing (2 1) disjunctor, there is electrothermal tube (2 2) on aluminium backing, screw pile (2 3), fixed connecting plate (2 4) is fixed to screw pile (2 3) above by being penetrated after screw hole (2 4 1) with screw outside.
Description
Technical field
The present invention relates to " a kind of solid-state contactless long-life electric kettles ".Be for family boil water field, its
Advantage is that service life is several times longer than common insulating pot.
Background technology
In everyday home life, it is most usual thing that people, which have tea and boil water, from initial baked wheaten cake kettle to electrothermal tube
Water small pot with a handle and a spout for boiling water or herbal medicine, developing deeply to current Portable kettle are regenerated by constantly updating, and existing Portable kettle is strictly best
, it not only heats up water express also light handy, but also have disadvantage, ropy to be just broken with three or four months, high-quality is most
With being also broken less than 2 years, from the point of view of the insulating pot situation repaired for colleague and family through me, main problem goes out in temperature control bullet
On piece and energization contact switch, because the power of insulating pot is usually in 1800W or so, electric current is 8 amperes or more, each time
Can all occur high temperature electric spark in galvanization on contact switch, electric spark will appear two kinds of accidents, and one, contact burnt production
Sheng Jue Vela no powers;Two, the high temperature generated can allow the plastics of surrounding to burn deformation and cause malfunctioning switch.Present maintenance cost
Very high, accessory is not also complete, send and repaiies the time and also grow, I is the technical staff for doing electronic engineering, finds many to scrap kettle liner
All be 304 food-grade stainless steels, main part electrothermal tube neither one be it is bad, appearance it is very new be all because small part damage becomes
Scrap is too unfortunate.
Invention content
In order to solve above-mentioned problem, the present invention solve its technical problem the technical solution adopted is that:Mechanical part:1. outside pot
Shell, 1-1. pots handle, 1-1-1. outer grips, handle, 1-2. screw holes, 1-3. start keyhole, 2. pot liners, 2-1. aluminium bottom in 1-1-2.
Seat, 2-2. electrothermal tubes, 2-3. screw piles, 2-4. fixed connecting plates, 2-4-1. screw holes, 2-4-2. insulation connecting plate, 2-4-2-
1. silver contact, 3. pot lids, 3-1. stainless steels inner ring, 3-2. rotary connectors, 3-3. rotary shafts, 3-4. torsional springs, 3-5. cards
Point, 4. uncap holder, 4-1. lid-opening buttons, 4-2. uncap spring, 4-3. springs seat, 4-4. support shafts, 4-5. axis deck, 4-6.
Card face, 5. bottom of the pot seats, 5-1. screws stake holes, 5-2. consolidate aluminium stake holes, and 6. start key, 6-1.LED lamps, 6-2. axis, 6-3. copper sheets
Plate, 7. power supply bases, 7-1. plug cords, 7-2. connection projection seats, 8. water temperature sensors, 8-1. warming lines, 9. heat dissipation aluminium dishes, 9-1.
Gu disk hole, 10. circuit control boxes, the recessed deck of 11. connection electricity, 11-1. connect electric contact, 11-2. temperature detect switch (TDS)s.
It is characterized in that:Mechanical part, pot shell (1) round, up-small and down-big centre have a gradient, spout evagination suitable for reading,
The right is pot handle (1-1), be divided into outer grip (1-1-1) and there are a screw hole (1-2) in interior handle (1-1-2), outer grip lower end, in pot handle
The edge bottom of hand has a starting keyhole (1-3), pot liner (2) to be mounted in internal pot shell (1), bottom and aluminium backing (2-
1) disjunctor, have electrothermal tube (2-2), screw pile (2-3), fixed connecting plate (2-4) by penetrating spiral shell with screw outside on aluminium backing
Be fixed to after wire hole (2-4-1) screw pile (2-3) above, the top of insulation board (2-4-2) be connected with connecting plate (2-4), under
There is silver contact (2-4-2-1) at edge, and the inner face of pot lid (3) is stainless steel inner ring (3-1), neck and rotary connector (3-2), rotation
Shaft (3-3) connection, torsional spring (3-4) are nested into rotary shaft, stuck point (3-5) is the bottom rotary connector (3-2) left side
One position of side is inserted in lid-opening button (4-1) on the right side upper pillar stand of holder of uncapping (4), puts on spring of uncapping on lower cylinder
Next headgear of (4-2), spring of uncapping is on the cylinder of spring seat (4-3), support shaft (4-4) be inserted into axis deck (4-5) it is inner,
The most upper top surface positions You Ge on the left of support shaft (4-4) are known as card face (4-6), and the interior design of bottom of the pot seat (5) has screw pile
Hole (5-1) and solid aluminium stake holes (5-2), the inside for starting key (6) have LED light (6-1), both sides to have axis (6-2), internal one
Hold upper surface patch there are one copper sheet plate (6-3), power supply base (7) connection plug line (7-1), centre are equipped with connection projection seat (7-2),
Water temperature sensor (8) design pot liner (2) nearly upper brim along, inside the upper end pot handle (1-1), pass through warming line (8-
1) it is connected in circuit control box (10), the inside that heat dissipation aluminium dish (9) is mounted on bottom of the pot seat (5) passes through solid disk by matching screw outside
It is screwed into aluminium stake holes (5-2) and is fixed again behind hole (9-1), consolidated after being packed into control circuit board inside circuit control box (10)
Be scheduled in the heat dissipation aluminium dish (9) in bottom of the pot seat (5), be inserted into the recessed deck (11) of connection electricity connection projection seat (7-2) afterwards, connect electric contact
(11-1) with connect circuit in projection seat be connected, temperature detect switch (TDS) (11-2) be mounted on connect on the recessed deck (11) of electricity, the aluminium cap of switch
It is in direct contact with aluminium backing (2-1).
Circuit part forms temperature measurement circuit, resistance R3, R4, R5, triode Q2, light by resistance R1, RT, R2, triode Q1
Coupling U forms latching circuit, and capacitance C1, C2, C3, inductance L form L.C filter circuits, integrated circuit TL431, resistance R8, R9, electricity
Hold C4 and form regulator circuit, diode D1, D2, capacitance C5, resistance R10 form step-down rectifying circuit, resistance R6, bidirectional triode thyristor
G, heating tube EH, red flashing light pipe LED, resistance R11 compositions power drive, fever, display circuit, fuse FU, touching switch
S, resistance R7, the security protection of temperature detect switch (TDS) EK compositions, start-up circuit.
Operation principle is:About 80% water is added in pot liner 2, presses pot lid 3 with hand and is laid flat for mechanical part,
The cervical rotation connector 3-2 of pot lid is rotated by 90 ° on rotary shaft 3-3, at this moment stuck point 3-5 to be to go on the 4-6 of card face, by
It uncaps the support of holder 4, pot lid is closed, then kettle body is put on power supply base 7, presses and starts key 6 in it
The LED light in portion, which shines, illustrates way circuit to connect, and electrothermal tube 2-2 fevers are heated up water, (note:It is not to start key 6 and start key with existing pot
Equally, existing pot is pressed down to be sucked to water to have opened and just be unclamped, and one pine of this startings key pressing hand that gone lamp bright falls down again but lamp
Still bright, because there is a triggering latching circuit in inside) when water temperature slowly rises to 98 degree, signal is passed to control electricity by sensor 8
Road, control circuit, which is started to work, cuts off general supply, end of heating up water.Next lid-opening button 4-1 is pressed with hand thumb, branch of uncapping
In the pressure lower bracket axis 4-4 of button, revotating card face 4-6 is detached from stuck point 3-5, effect of the pot lid 3 in torsional spring 3-4 to frame 4 to the right
Rotate up opening automatically down, holder 4 of uncapping is restored to original state under the elastic force rebound for the spring 4-2 that uncaps, entire to work
Flow terminates.Circuit part, principle are:220V AC powers firewire is connected to temperature controller EK and resistance R11 by fuse FU
And optocoupler U, because bidirectional triode thyristor G A1, A2 under no driving power are obstructed can not form back in cut-off state power circuit
The entire circuit in road does not work, and when human hand presses touching switch S, alternating current is on one side by touching switch S in capacitance C5, resistance
It is carried out on R10 after decompression is released by exporting about 30 volts or so of direct current after diode D1, D2, rectification, then passes through integrated electricity
Become 12V DC electricity after road TL431, resistance R8, R9, the partial pressure of capacitance C4, voltage stabilizing, passes through the filter of capacitance C1, C2, C3, inductance L
Become the entire circuit of pure direct current power supply after wave, triode Q2 is connected after obtaining coming the branch pressure voltage of self-resistance R3, R4, light
Coupling U it is primary it is electric after shine, internal controlled silicon conducting after secondary light, alternating current is at this time by controllable inside optocoupler
The through capacitance C5 of silicon, resistance R7, resistance R10 substitute touching switch S, A1, A2 conducting, the heating of the silicon-controlled G of power driving circuit
Pipe EH electrified regulations, LED light shine after resistance R11 current limlitings makees the instruction that is powered, the thermistor RT when water temperature heating is to 98 degree
Resistance value, which becomes smaller, allows the base voltage of triode Q1 to increase, and at conducting state, the base voltage for sponging triode Q2 is kept it turned off,
Optocoupler U ends entire circuit because of dead electricity and disconnects closing, and temperature detect switch (TDS) EK plays safety effects, and logical state is kept in 150 degree,
It is disconnected automatically when circuit breaks down, temperature is higher than 150 degree.
The effect of critical component:Circuit control box (10) is fixed on heat dissipation aluminium dish (9) above, the power device in circuit
Silicon-controlled G, BTA30 when being powered on generated hot temperature be that cooling to put is released by the aluminium dish (9) that radiates.
The beneficial effects of the invention are as follows:One, the extremely simple convenience of method of pot lid 3 is opened by lid-opening button 4-1 using hand,
By boiling hot danger of burning when human hand being avoided directly to uncap.It strikes sparks when two, being powered using contactless solid-state and solve energization in power circuit
Caused parts damages and the key core technology for reducing product service life so that life of product increases considerably.Both facilitated
Consumer reduces the duplication of production of product again, and design advantage advantage as above is obvious.
Description of the drawings
The invention will be further described with reference to the accompanying drawings and examples:
Fig. 1 is the shape right view of the present invention.
Fig. 2 is the shape axonometric drawing of the present invention.
Fig. 3 is cutaway view Amplified image when pot lid opens and closes.
Fig. 4 is the relationship enlarged axonometric map of rotary shaft (3-3) and torsional spring (3-4).
Fig. 5 is each parts relationship display diagram of kettle body bottom.
Fig. 6 is the contact enlarged drawing for starting key (6) and connecting plate (2-4).
Fig. 7 is the independent display diagram of circuit control box (10).
Fig. 8 is heat dissipation aluminium dish (9) independent display diagram.
Fig. 9 is to start key (6), connecting plate (2-4), recessed deck (11) the relationship reverse side axonometric drawing of connection electricity.
Figure 10 is the independent display diagram of power supply base (7).
Figure 11 is the interior display figure of bottom of the pot seat (5).
Figure 12 is to start key (6), connecting plate (2-4), electric recessed deck (11) the relationship front axonometric drawing of connection.
Figure 13 is circuit diagram.
In attached drawing:Mechanical part:1. handle in pot shell, 1-1. pots handle, 1-1-1. outer grips, 1-1-2., 1-2. screw holes,
1-3. starts keyhole, 2. pot liners, 2-1. aluminium backings, 2-2. electrothermal tubes, 2-3. screw piles, 2-4. fixed connecting plates, 2-4-1.
Screw hole, 2-4-2. insulation connecting plate, 2-4-2-1. silver contacts, 3. pot lids, 3-1. stainless steels inner ring, 3-2. rotary connectors,
3-3. rotary shafts, 3-4. torsional springs, 3-5. stuck points, 4. uncap spring, the 4-3. of holder, 4-1. lid-opening buttons, 4-2. that uncap are solid
Spring abutment, 4-4. support shafts, 4-5. axis deck, 4-6. cards face, 5. bottom of the pot seats, 5-1. screws stake holes, 5-2. consolidate aluminium stake holes, and 6. start
Key, 6-1.LED lamps, 6-2. axis, 6-3. copper sheet plates, 7. power supply bases, 7-1. plug cords, 7-2. connection projection seats, 8. water temperatures pass
Sensor, 8-1. warming lines, 9. heat dissipation aluminium dishes, 9-1. consolidate disk hole, 10. circuit control boxes, and the recessed deck of 11. connection electricity, 11-1. connect electricity
Contact, 11-2. temperature detect switch (TDS)s, 12. circuit diagrams.
Specific implementation mode
In attached drawing 1-13:Pot shell (1) is the unified body of casting with interior handle (1-1-2), and outer grip (1-1-1) is penetrated by screw
Screw hole (1-2), which is mounted on interior handle (1-1-2), forms whole, pot enclosure loading pot liner (2), pot handle (1-1)
It is upper it is internal be packed into holder (4) of uncapping, lid-opening button (4-1), spring of uncapping (4-2), pot lid (3) rotary connector (3-2),
Load onto stainless steel inner ring (3-1) after rotary shaft (3-3), torsional spring (3-4) on the inside of pot lid again, the bottom of pot liner (2) with
Aluminium backing (2-1), electrothermal tube (2-2), screw pile (2-3) are one whole, will even by penetrating screw hole (2-4-1) with screw outside
Fishplate bar (2-4) is fixed to screw pile (2-3) above, then starting key (6), the recessed deck (11) of connection electricity are fixed to connecting plate (2-
4) on, the aluminium dish (9) that radiates is encased in the inside of bottom of the pot seat (5) using penetrating solid disk hole (9-1) with screw is screwed into solid aluminium outside
It is fixed in stake holes (5-2), then circuit control box (10) is fixed in heat dissipation aluminium dish (9), bottom of the pot seat (5) entirely through matching outside
Screw is screwed into fixation in the bracket holes of the recessed deck (11) of connection electricity above after penetrating screw stake holes (5-1).Finally temperature control is opened
Close (11-2) be mounted on connect on the recessed deck (11) of electricity, aluminium cap body above and aluminium backing (2-1) are in direct contact, circuit diagram
(13) it first makes PCB circuit board and welds electronic component again and be encased in after energization test passes in circuit control box (10).
Claims (2)
1. a kind of solid-state contactless long-life electric kettle, it is characterized in that:Pot shell (1) round, up-small and down-big centre have one
The gradient, spout evagination suitable for reading, the right be pot handle (1-1), be divided into outer grip (1-1-1) and interior handle (1-1-2), outer grip lower end have one
Screw hole (1-2) has a starting keyhole (1-3), pot liner (2) to be mounted in pot shell (1) on the edge bottom of pot handle
Portion, bottom and aluminium backing (2-1) disjunctor have electrothermal tube (2-2), screw pile (2-3), fixed connecting plate (2-4) on aluminium backing
By penetrated after screw hole (2-4-1) with screw outside be fixed to screw pile (2-3) above, the top of insulation board (2-4-2) with
Connecting plate (2-4) is connected, and there is a silver contact (2-4-2-1) in lower edge, the inner face of pot lid (3) be stainless steel inner ring (3-1), neck with
Rotary connector (3-2), rotary shaft (3-3) connection, torsional spring (3-4) is nested into rotary shaft, stuck point (3-5) is that rotation connects
Lid-opening button (4-1), lower circle are inserted on the right side upper pillar stand of holder of uncapping (4) in a position on the left of the bottom fitting (3-2)
Next headgear of spring of uncapping (4-2), spring of uncapping is put on column on the cylinder of spring seat (4-3), support shaft (4-4) insertion
The most upper top surface positions You Ge inner to axis deck (4-5), on the left of support shaft (4-4) are known as card face (4-6), bottom of the pot seat (5)
Interior design has screw stake holes (5-1) and solid aluminium stake holes (5-2), the inside for starting key (6) to have LED light (6-1), both sides to have axis
(6-2), in internal one end upper surface patch, there are one copper sheet plates (6-3), and power supply base (7) connection plug line (7-1), centre are set
There are connection projection seat (7-2), water temperature sensor (8) to design on the nearly upper brim edge of pot liner (2), in the upper end pot handle (1-1)
Portion is connected to by warming line (8-1) in circuit control box (10), and the inside that heat dissipation aluminium dish (9) is mounted on bottom of the pot seat (5) passes through
It is screwed into aluminium stake holes (5-2) and is fixed again after solid disk hole (9-1) with screw outside, be packed into inside circuit control box (10)
It is fixed on after control circuit board in the heat dissipation aluminium dish (9) in bottom of the pot seat (5), connection projection seat is inserted into the recessed deck (11) of connection electricity
(7-2) afterwards, connect electric contact (11-1) and connect that circuit in projection seat is connected, temperature detect switch (TDS) (11-2) is mounted on and connects the recessed deck of electricity
(11) on, switch aluminium cap and aluminium backing (2-1) be in direct contact.
2. a kind of solid-state contactless long-life electric kettle according to claim 1, it is characterized in that:Circuit part is by resistance
R1, RT, R2, triode Q1 form temperature measurement circuit, and latching circuit, capacitance are formed by resistance R3, R4, R5, triode Q2, optocoupler U
C1, C2, C3, inductance L form L.C filter circuits, and integrated circuit TL431, resistance R8, R9, capacitance C4 form regulator circuit, two poles
Pipe D1, D2, capacitance C5, resistance R10 form step-down rectifying circuit, resistance R6, bidirectional triode thyristor G, heating tube EH, red flashing light pipe
LED, resistance R11 compositions power drive, fever, display circuit, fuse FU, touching switch S, resistance R7, temperature detect switch (TDS) EK groups
At security protection, start-up circuit.
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CN201810702642.4A CN108577528A (en) | 2018-06-24 | 2018-06-24 | A kind of solid-state contactless long-life electric kettle |
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CN205514095U (en) * | 2016-03-22 | 2016-08-31 | 胡月红 | Electric kettle |
CN206473189U (en) * | 2016-09-29 | 2017-09-08 | 浙江绍兴苏泊尔生活电器有限公司 | Heating container |
CN209171994U (en) * | 2018-06-24 | 2019-07-30 | 盐城市塔克科技发展有限公司 | A kind of solid-state contactless long-life electric kettle |
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Application publication date: 20180928 |