CN108577242A - Honeycomb aluminum quartzite slate and its processing method - Google Patents
Honeycomb aluminum quartzite slate and its processing method Download PDFInfo
- Publication number
- CN108577242A CN108577242A CN201810846543.3A CN201810846543A CN108577242A CN 108577242 A CN108577242 A CN 108577242A CN 201810846543 A CN201810846543 A CN 201810846543A CN 108577242 A CN108577242 A CN 108577242A
- Authority
- CN
- China
- Prior art keywords
- mesh
- honeycomb aluminum
- quartzite slate
- aluminum plate
- quartz
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B77/00—Kitchen cabinets
- A47B77/02—General layout, e.g. relative arrangement of compartments, working surface or surfaces, supports for apparatus
- A47B77/022—Work tops
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
- A47B96/20—Furniture panels or like furniture elements
- A47B96/205—Composite panels, comprising several elements joined together
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
Abstract
The invention discloses a kind of honeycomb aluminum quartzite slate, including honeycomb aluminum plate, it is provided with the through-hole in honeycomb arrangement on above-mentioned honeycomb aluminum plate, quartz mixture is filled in the through-hole on above-mentioned honeycomb aluminum plate.Quartzite slate in the present invention increases honeycomb aluminum plate for reinforcing, and can be effectively prevented quartzite slate and be susceptible to crackle in installation, use and transportational process there is a phenomenon where being broken, have stronger cracking resistance；In addition honeycomb aluminum plate belongs to safe and environment-friendly proximate matter material in process to body fanout free region, belongs to environmentally friendly machine.
Description
Technical field
The present invention relates to quartzite slates, and in particular to a kind of honeycomb aluminum quartzite slate and its processing method.
Background technology
As people's living standard increasingly improves, required on to finishing material it is also higher and higher, and quartzite slate because
For the plasticity of color and moulding, it is widely used in the every aspect of household, especially cabinet table surface.The quartz of domestic production at present
Stone slab is susceptible to crack fracture in use, and producer's delivery is made to make troubles with decoration construction, cracked disconnected
It is easy to influence the aesthetics of table top after splitting.
Invention content
The purpose of the present invention is to provide a kind of honeycomb aluminum quartzite slate and its processing methods, solve current quartz
Plank, the problem of being susceptible to crack fracture in use.
In order to solve the above technical problems, the present invention uses following technical scheme：
A kind of honeycomb aluminum quartzite slate, including honeycomb aluminum plate are provided with the through-hole in honeycomb arrangement on above-mentioned honeycomb aluminum plate,
Quartz mixture is filled in through-hole on above-mentioned honeycomb aluminum plate.
Preferably, in parts by weight, above-mentioned quartz batch mixing material includes 7~10 parts of resin, 30~40 parts of silica flour,
30~40 parts of quartz sand, 30~40 parts of glass, 2~4 parts of coupling agent.
Preferably, the mesh number of above-mentioned silica flour is 800 mesh and 400 mesh, wherein 800 mesh silica flours and 400 mesh silica flours
Weight ratio be 2：1~1.5.
Preferably, the mesh number of above-mentioned quartz sand is 80 mesh and 60 mesh, wherein the weight of 80 mesh quartz sands and 60 mesh quartz sands
Amount ratio is 2:3~4.
Preferably, the mesh number of above-mentioned glass is 80 mesh, 40 mesh and 10 mesh, wherein 80 mesh glass, 40 mesh glass and 10 mesh
The weight ratio of glass is 5:（8~10）:18.
Preferably, above-mentioned coupling agent is silane.
A kind of processing method of honeycomb aluminum quartzite slate, includes the following steps：
S1：Honeycomb aluminum plate is stretched as cellular and is placed in molding die；
S2：After mixing by silica flour, quartz sand and glass, resin is added and coupling agent is uniformly mixed to obtain quartz
Mixture；
S3：Quartz mixture is placed with by casting machine injection in the molding die of honeycomb aluminum plate, is sent into after casting complete
It is pressed in vacuum molding machine；
S4：The quartzite slate of compression moulding is sent into baking oven and is cured；
S5：Quartzite slate is processed by shot blasting after the completion of solidification, and coding, overlay film becomes quartzite slate finished product.
Preferably, the oven temperature in above-mentioned S4 steps is 90~110 DEG C, hardening time is 50~120 minutes.
Compared with prior art, the beneficial effects of the invention are as follows：
Quartzite slate in the present invention increases honeycomb aluminum plate for reinforcing, and can be effectively prevented quartzite slate and pacify
It is susceptible to crackle in dress, use and transportational process there is a phenomenon where being broken, there is stronger cracking resistance；In addition honeycomb aluminum plate
Belong to safe and environment-friendly proximate matter material in process to body fanout free region, belongs to environmentally friendly machine.
Description of the drawings
Fig. 1 is the cross-sectional plan view structural schematic diagram of the present invention.
Fig. 2 is the side view of the present invention.
Fig. 3 is the partial structural diagram of the honeycomb aluminum plate of the present invention.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Embodiment 1:
Referring to Fig. 1,2, a kind of honeycomb aluminum quartzite slate, including honeycomb aluminum plate 1 is provided in honeycomb on above-mentioned honeycomb aluminum plate 1
The through-hole 2 of shape arrangement is filled with quartz mixture in the through-hole 2 on above-mentioned honeycomb aluminum plate 1.Honeycomb aluminum plate in the present embodiment
It is the cellular aluminium sheet being made by aviation aluminum, the stronger tensile property of honeycomb aluminum plate, light weight, and high intensity can be born
Pressure and shearing force, be unlikely to deform；Honeycomb aluminum plate is embedded in quartzite slate, i.e., when production and processing, by honeycomb
Aluminium sheet is put into mold, and quartz mixture is filled into honeycomb aluminum plate, and compression forming is as quartzite slate after filling, originally
Quartzite slate in embodiment increases the reinforcing of honeycomb aluminum plate, can be effectively prevented quartzite slate in installation, use
With crackle is susceptible in transportational process there is a phenomenon where being broken, there is stronger cracking resistance；In addition honeycomb aluminum plate belongs to peace
Entirely, ep-type material belongs to environmentally friendly machine in process to body fanout free region.
The outer surface of above-mentioned honeycomb aluminum plate 1 is enclosed with the quartz mixing bed of material 3.Since honeycomb aluminum plate is embedded in quartz slate
Corner angle protrusion is likely to occur in material, in addition the exposed aesthetic measure that quartzite slate is also influenced in outer surface of cellular aluminium sheet,
Therefore the quartz mixing bed of material is wrapped up in the outer surface of honeycomb aluminum plate, is conducive to the corner angle for blocking honeycomb aluminum plate, while quartz
The color of the outer surface of plank is the color of quartz mixture, more beautiful.
Above-mentioned through-hole 2 is in hexagon, and is separated by thin aluminum sheet between adjacent above-mentioned through-hole 2.It limits logical
Hole is hexagon, is separated by thin aluminum sheet between adjacent through-holes, and through-hole, which is hexagon, can make on each face of hexagonal prisms
Thin aluminum sheet be adjacent hexagonal prisms face, be through-hole distribution it is more uniform.
Asbestos 4 are filled between the thin aluminum sheet of adjacent 2 junction of above-mentioned through-hole.As shown in figure 3, adjacent through-hole connection
Asbestos are filled between the thin aluminum sheet at place, asbestos have fire prevention, the performance of insulation, while having stronger stability, filled stone
Cotton can further enhance the cracking resistance and stability of quartzite slate.
The thickness of above-mentioned honeycomb aluminum plate 1 is 8~10 millimeters, and the cross section length of side of the above-mentioned through-hole 2 of hexagon is 8 millis
Rice.Under normal circumstances, the thickness of quartzite slate is 15 millimeters or so, therefore sets the thickness of honeycomb aluminum plate to 8~10 millis
Rice, avoids waste of material；In order to improve the tensile property of honeycomb aluminum plate, therefore set the length of side of the cross section of through-hole to
8 millimeters, convenient for compression forming, the cracking resistance of quartzite slate can be improved to the greatest extent.
The thickness of above-mentioned thin aluminum sheet is 0.05 millimeter, and the filling thickness of above-mentioned asbestos 4 is 0.1~0.2 millimeter.More than in this way
Thickness, the stability of quartzite slate will be influenced.
Embodiment 2:
A kind of honeycomb aluminum quartzite slate, including honeycomb aluminum plate 1 are provided on above-mentioned honeycomb aluminum plate 1 in the logical of honeycomb arrangement
Hole 2 is filled with quartz mixture in the through-hole 2 on above-mentioned honeycomb aluminum plate 1；
In parts by weight, above-mentioned quartz batch mixing material includes 7 parts of resin, 30 parts of silica flour, 30 parts of quartz sand, 30 parts of glass,
2 parts of coupling agent.
The mesh number of above-mentioned silica flour is 800 mesh and 400 mesh, wherein the weight ratio of 800 mesh silica flours and 400 mesh silica flours
It is 2：1.
The mesh number of above-mentioned quartz sand is 80 mesh and 60 mesh, wherein the weight ratio of 80 mesh quartz sands and 60 mesh quartz sands is 2:
3。
The mesh number of above-mentioned glass is 80 mesh, 40 mesh and 10 mesh, wherein the weight of 80 mesh glass, 40 mesh glass and 10 mesh glass
Ratio is 5:8:18.
Above-mentioned coupling agent is silane.
Embodiment 3:
A kind of honeycomb aluminum quartzite slate, including honeycomb aluminum plate 1 are provided on above-mentioned honeycomb aluminum plate 1 in the logical of honeycomb arrangement
Hole 2 is filled with quartz mixture in the through-hole 2 on above-mentioned honeycomb aluminum plate 1；
In parts by weight, above-mentioned quartz batch mixing material includes 10 parts of resin, 40 parts of silica flour, 40 parts of quartz sand, 40 parts of glass,
4 parts of coupling agent.
The mesh number of above-mentioned silica flour is 800 mesh and 400 mesh, wherein the weight ratio of 800 mesh silica flours and 400 mesh silica flours
It is 2：1.5.
The mesh number of above-mentioned quartz sand is 80 mesh and 60 mesh, wherein the weight ratio of 80 mesh quartz sands and 60 mesh quartz sands is 2:
4。
The mesh number of above-mentioned glass is 80 mesh, 40 mesh and 10 mesh, wherein the weight of 80 mesh glass, 40 mesh glass and 10 mesh glass
Ratio is 5:10:18.
Above-mentioned coupling agent is silane.
Embodiment 4:
A kind of honeycomb aluminum quartzite slate, including honeycomb aluminum plate 1 are provided on above-mentioned honeycomb aluminum plate 1 in the logical of honeycomb arrangement
Hole 2 is filled with quartz mixture in the through-hole 2 on above-mentioned honeycomb aluminum plate 1；
In parts by weight, above-mentioned quartz batch mixing material includes 8 parts of resin, 35 parts of silica flour, 35 parts of quartz sand, 35 parts of glass,
3 parts of coupling agent.
The mesh number of above-mentioned silica flour is 800 mesh and 400 mesh, wherein the weight ratio of 800 mesh silica flours and 400 mesh silica flours
It is 2：1.
The mesh number of above-mentioned quartz sand is 80 mesh and 60 mesh, wherein the weight ratio of 80 mesh quartz sands and 60 mesh quartz sands is 2:
3。
The mesh number of above-mentioned glass is 80 mesh, 40 mesh and 10 mesh, wherein the weight of 80 mesh glass, 40 mesh glass and 10 mesh glass
Ratio is 5:9:18.
Above-mentioned coupling agent is silane.
In above-described embodiment, the amount that the coupling agent in embodiment 3 uses is minimum, and the cracking resistance finally tested out does not have
There is too big difference, therefore due to the addition of honeycomb aluminum plate so that the dosage of coupling agent, still further aspect, stone can be reduced relatively
The mesh number of Ying Fen, quartz sand and glass are on the one hand to meet the cracking resistance of quartzite slate, are on the other hand also to be
It accounts for from the aesthetics of quartzite slate.
For the processing method of the quartzite slate of above-described embodiment, include the following steps：
S1：Honeycomb aluminum plate is stretched as cellular and is placed in molding die；
S2：After mixing by silica flour, quartz sand and glass, resin is added and coupling agent is uniformly mixed to obtain quartz
Mixture；
S3：Quartz mixture is placed with by casting machine injection in the molding die of honeycomb aluminum plate, is sent into after casting complete
It is pressed in vacuum molding machine；
S4：The quartzite slate of compression moulding is sent into baking oven and is cured；
S5：Quartzite slate is processed by shot blasting after the completion of solidification, and coding, overlay film becomes quartzite slate finished product.
In quartz building-up process, whole process is presently mainly accurately controlled by computer in vacuum die casting machine,
In the majority with what is consolidated in technique, ratio mixes the filler of different meshes as required, then is mixed with resin, then will
It is pumped to is stirred in the hopper on casting machine top, controls the movement speed at sprue gate with console at sprue gate, moves
Dynamic direction and blanking velocity, are then poured into the mold being already prepared to（Honeycomb aluminum plate has been put into mold）, pour
After by mold be sent into forcing press in the following, again by vacuum high-pressure compacting, high-temperature process, last trimming, polishing, polishing, coding,
Overlay film becomes finished product.
For the selected of raw material with mix, find high grade quartz stone and other additives, the quartz of a variety of granularity sizes
Stone raw material carries out impurity elimination purification by cleaning equipment, removes the sawdust that may contain, the impurity such as metal pieces, then conveying such as raw material
Mixing column, by being the high guarantee of quartzite slate quality, the addition of honeycomb aluminum plate by raw material free from foreign meter and uniformly mixing
The dosage for greatly reducing resin improves product cracking resistance, while the addition of honeycomb aluminum plate can to increase internal tension
Make closely to contact and act between each feed particles and particle.
For fixed thick molding, the quartz batch mixing mixed is added in molding die, is influenced by plate thickness, generally
The thickness that honeycomb aluminum plate is added is 15mm.
For evacuated die-casting process, molding embryo material accurately controls whole process in vacuum die casting machine by computer, in vacuum
Under the action of die casting machine, miberal powder and other additives are tightly packed, keep mixed material tightly packed under the action of honeycomb aluminum plate,
Reach the non-porous result of plank.
Plank out of vacuum die casting machine out, is sent directly into 90~110 buildings DEG CHong, 50~120 points of intermediate temperature setting
Clock can make quartzite slate reach certain curing degree in the process for drying building baking, and plank is made to have cracking resistance, wear-resisting
Performance.
It just needs to carry out surface polishing after drying, makes its surface that there is glossiness.
Plank after polishing can be put in storage sale after carrying out trimming, overlay film.
Further, the oven temperature in above-mentioned S4 steps is 90~110 DEG C, and hardening time is 50~120 minutes.It is drying
Toasted in case, main purpose be make quartzite slate have certain curing degree so that final finished product have cracking resistance,
Wear-resisting characteristic.
It is compared for the cracking resistance of quartzite slate and common quartzite slate in the present invention：
1, falling ball impact test（Impact strength）, using 450 steel balls, size of sample 250mm*250mm*15mm；
Test result：
Common quartz, steel ball are fallen from 1300mm eminences, are once just cracked by impact；
Quartzite slate in the present invention, steel ball are fallen from 1300mm eminences, still intact by 20 Secondary Shocks；
2, elastic force destructor is tested（Anti-impact is antifatigue）, model 250mm*250mm*15mm, elastic force destructor keeps flat maximum angle
Attack；
Test result：
Common quartz is once just cracked after attack；
Quartzite slate the slightest of the present invention is lossless；
In conclusion the quartzite slate of the present invention can be effectively prevented quartzite slate in installation, use and transportational process
In be susceptible to crackle there is a phenomenon where being broken, there is stronger cracking resistance；In addition honeycomb aluminum plate belongs to safe and environment-friendly proximate matter
Material belongs to environmentally friendly machine in process to body fanout free region.
" one embodiment ", " another embodiment ", " embodiment ", " preferred implementation spoken of in the present specification
Example " etc. refers to that specific features, structure or the feature of embodiment description is combined to be included in the description of the application generality extremely
In few one embodiment.It is not centainly to refer to the same embodiment that statement of the same race, which occur, in multiple places in the description.Into one
For step, when describing a specific features, structure or feature in conjunction with any embodiment, what is advocated is to combine other implementations
Example realizes that this feature, structure or feature are also fallen within the scope of the present invention.
Although reference be made herein to invention has been described for multiple explanatory embodiments of the invention, however, it is to be understood that
Those skilled in the art can be designed that a lot of other modification and implementations, these modifications and implementations will be fallen in this Shen
It please be within disclosed scope and spirit.More specifically, disclose in the application, drawings and claims in the range of, can
With the building block and/or a variety of variations and modifications of layout progress to theme combination layout.In addition to building block and/or layout
Outside the modification and improvement of progress, to those skilled in the art, other purposes also will be apparent.
Claims (8)
1. a kind of honeycomb aluminum quartzite slate, it is characterised in that：Including honeycomb aluminum plate（1）, the honeycomb aluminum plate（1）On be provided with
In the through-hole of honeycomb arrangement（2）, the honeycomb aluminum plate（1）On through-hole（2）It is interior to be filled with quartz mixture.
2. honeycomb aluminum quartzite slate according to claim 1, it is characterised in that：In parts by weight, the quartz
Batch mixing material includes 7~10 parts of resin, 30~40 parts of silica flour, 30~40 parts of quartz sand, 30~40 parts of glass, coupling agent 2~4
Part.
3. honeycomb aluminum quartzite slate according to claim 2, it is characterised in that：The mesh number of the silica flour is 800 mesh
With 400 mesh, wherein the weight ratio of 800 mesh silica flours and 400 mesh silica flours be 2：1~1.5.
4. honeycomb aluminum quartzite slate according to claim 2, it is characterised in that：The mesh number of the quartz sand be 80 mesh and
60 mesh, wherein the weight ratio of 80 mesh quartz sands and 60 mesh quartz sands is 2:3~4.
5. honeycomb aluminum quartzite slate according to claim 2, it is characterised in that：The mesh number of the glass is 80 mesh, 40
Mesh and 10 mesh, wherein the weight ratio of 80 mesh glass, 40 mesh glass and 10 mesh glass is 5:（8~10）:18.
6. the honeycomb aluminum quartzite slate according to claim 2~5 any one, it is characterised in that：The coupling agent is
Silane.
7. a kind of processing method of honeycomb aluminum quartzite slate, it is characterised in that：Include the following steps：
S1：Honeycomb aluminum plate is stretched as cellular and is placed in molding die；
S2：After mixing by silica flour, quartz sand and glass, resin is added and coupling agent is uniformly mixed to obtain quartz
Mixture；
S3：Quartz mixture is placed with by casting machine injection in the molding die of honeycomb aluminum plate, is sent into after casting complete
It is pressed in vacuum molding machine；
S4：The quartzite slate of compression moulding is sent into baking oven and is cured；
S5：Quartzite slate is processed by shot blasting after the completion of solidification, and coding, overlay film becomes quartzite slate finished product.
8. the processing method of honeycomb aluminum quartzite slate according to claim 6, it is characterised in that：In the S4 steps
Oven temperature is 90~110 DEG C, and hardening time is 50~120 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810846543.3A CN108577242A (en) | 2018-07-27 | 2018-07-27 | Honeycomb aluminum quartzite slate and its processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810846543.3A CN108577242A (en) | 2018-07-27 | 2018-07-27 | Honeycomb aluminum quartzite slate and its processing method |
Publications (1)
| Publication Number | Publication Date |
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| CN108577242A true CN108577242A (en) | 2018-09-28 |
Family
ID=63618388
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|---|---|---|---|---|
| CN2315183Y (en) * | 1997-11-19 | 1999-04-21 | 靳向武 | Magnesium oxychloride paper honeycomb composite material |
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| CN103739235A (en) * | 2013-12-18 | 2014-04-23 | 广州戈兰迪高分子材料有限公司 | Crack-resistant quartz stone plate and manufacturing method thereof |
| CN104760340A (en) * | 2015-03-12 | 2015-07-08 | 燕山大学 | Honeycomb aluminum-epoxy resin composite sandwich plate and preparation method thereof |
| CN105563891A (en) * | 2015-12-25 | 2016-05-11 | 林铭昭 | Two-layer composite artificial stone and preparation method thereof |
| CN105948568A (en) * | 2016-05-04 | 2016-09-21 | 山东源根化学技术研发有限公司 | Super-strength and anti-wear artificial quartz stone plate and production method thereof |
-
2018
- 2018-07-27 CN CN201810846543.3A patent/CN108577242A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2315183Y (en) * | 1997-11-19 | 1999-04-21 | 靳向武 | Magnesium oxychloride paper honeycomb composite material |
| CN103240790A (en) * | 2012-02-13 | 2013-08-14 | 成都汇玉科技产业有限公司 | Production method for artificial stone composite boards |
| CN103739235A (en) * | 2013-12-18 | 2014-04-23 | 广州戈兰迪高分子材料有限公司 | Crack-resistant quartz stone plate and manufacturing method thereof |
| CN104760340A (en) * | 2015-03-12 | 2015-07-08 | 燕山大学 | Honeycomb aluminum-epoxy resin composite sandwich plate and preparation method thereof |
| CN105563891A (en) * | 2015-12-25 | 2016-05-11 | 林铭昭 | Two-layer composite artificial stone and preparation method thereof |
| CN105948568A (en) * | 2016-05-04 | 2016-09-21 | 山东源根化学技术研发有限公司 | Super-strength and anti-wear artificial quartz stone plate and production method thereof |
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Application publication date: 20180928 |
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