CN108574999A - Cotton thread grid-net type electrothermal carbon fibre membrane and its manufacturing method - Google Patents

Cotton thread grid-net type electrothermal carbon fibre membrane and its manufacturing method Download PDF

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Publication number
CN108574999A
CN108574999A CN201710144059.1A CN201710144059A CN108574999A CN 108574999 A CN108574999 A CN 108574999A CN 201710144059 A CN201710144059 A CN 201710144059A CN 108574999 A CN108574999 A CN 108574999A
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CN
China
Prior art keywords
cotton thread
grid
fibre membrane
carbon fibre
plastics
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Pending
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CN201710144059.1A
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Chinese (zh)
Inventor
陈双云
孙振国
陈永树
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Individual
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Individual
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Priority to CN201710144059.1A priority Critical patent/CN108574999A/en
Publication of CN108574999A publication Critical patent/CN108574999A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • H05B3/342Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heaters used in textiles
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017Manufacturing methods or apparatus for heaters

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Surface Heating Bodies (AREA)
  • Resistance Heating (AREA)

Abstract

Cotton thread grid-net type electrothermal carbon fibre membrane of the present invention and its manufacturing method,It is woven into square grid shape using cotton thread,Heat conduction carbon composite cotton thread is immersed in by immersion way to be woven into the cotton thread of grid,Form electrothermal carbon fibre membrane,Improve the flexibility and tolerance of conductive heating unit,It is coated with using hot melting plastic extruding injection molding manner and is encapsulated on plastics counterdie,It ensure that its internal encapsulated vacuum degree,The internal break and because expand with heat and contract with cold short circuit phenomenon caused by producing bubbles inside that electrothermal carbon fibre membrane easily occurs in long-time is applied are prevented,Extend service life,Enhance safe class and heat transfer efficiency,And the product that maximum width is 150cm can be produced,Increase the scope of application,Reduce construction cost,Electrothermal carbon fibre membrane in use releases a large amount of far infrareds,Human body cell can be directly entered,Reach 2000 times per minute or more bounces,Spontaneous generation thermal energy,As the energy saving environmental protection product of new generation of people's indoor heating.

Description

Cotton thread grid-net type electrothermal carbon fibre membrane and its manufacturing method
Technical field
The present invention relates to a kind of electric heating materials, more particularly to a kind of cotton thread grid-net type electrothermal carbon fibre membrane and its manufacture Method.
Background technology
Currently on the market more is one kind by materials such as polyester film, conductive silver paste, conductive carbon paste, metal current-carrying items Manufactured Electric radiant Heating Film, and the conductive carbon paste of conductive silver paste is printed on mylar by way of ink printing, both ends add It is upper to be used for connecting the metal current-carrying item of power supply, and polymer PET is coated with above, two layers of polymer PET is complex as by heat pressing process Integrally formed Electric radiant Heating Film.
For the Electric radiant Heating Film that such mode makes due to the limitation of technology, 60cm can only be made in usual maximum width, and In the application since after expanding with heat and contract with cold repeatedly, centre often will produce bubble, and form accelerated expansion, so as to cause interior Portion's short circuit connects power supply additionally, due to by metal flow guide bar, and short-circuit trip phenomenon can be caused by being also easy to produce oxidation after a certain period of time, Substantially reduce service life.
Invention content
In view of this, the main purpose of the present invention is to provide a kind of cotton thread grid-net type electrothermal carbon fibre membrane and its manufacturers Cotton thread is woven into square grid shape by method by the technical program, and heat conduction carbon composite is immersed in cotton by immersion way Line is woven into the cotton thread of grid, metal current-carrying item respectively with cotton thread weave grid both sides be connected, using PE or PET into Row vacuum sealing, power supply are connected with the metal current-carrying item of both sides respectively, and power supply is connected by electrothermal carbon fibre membrane, can radiate big Far infrared is measured, these far infrareds can be directly entered human body cell, allow the human body cell jump per minute for reaching 2000 times or more It is dynamic, and spontaneous generation thermal energy, be effectively prevented the phenomenon that generating bubble of expanding with heat and contract with cold repeatedly, substantially increase service life and Safety.
In order to achieve the above object, the technical proposal of the invention is realized in this way:
A kind of cotton thread grid-net type electrothermal carbon fibre membrane, including metal current-carrying item, connecting wire and plastics counterdie, the connection Conducting wire front end is connected with corresponding metal current-carrying item respectively, further includes that cotton thread weaves grid and plastic hot melt layer, described Contain heat conduction carbon composite in the cotton thread of cotton thread braiding grid, cotton thread braiding grid is placed on plastics counterdie, number A metal current-carrying item is separately positioned on the grid lines of cotton thread braiding grid both sides, and the plastic hot melt layer heat-sealing is in plastic bottom On film, and plastics counterdie, cotton thread braiding grid, metal current-carrying item, connecting wire front end and the sealing of plastic hot melt layer are coated Connection is integral.
A kind of electrothermal carbon fibre membrane production method, which is characterized in that be made according to the following steps:
A. by cotton thread be divided into warp and weft report to the leadship after accomplishing a task line up cotton thread weave grid;
B. by following raw material composition, first time soak is prepared by weight:
It is completed after being stirred at room temperature uniformly for use;
C. by following raw material composition, second of soak is prepared with following steps by weight:
(1) mixture is made:
Liquid polyurethane;
Ethylene-vinyl acetate copolymer;
Alginic acid;
Aforesaid liquid raw material composition is more for use after mixing than carrying out by equivalent weight;
(2) mixed powder is made:
Powder shape ceramic powder;
Aluminium oxide;
Illite;
Germanium;
Anion mountain flour;
Raw material composition more than above-mentioned any two is more for use after mixing than carrying out by equivalent weight;
(3) second of soak is made:
By the 30-40 of manufactured mixed powder in the 60-70 of manufactured mixture in step (1) and step (2), at room temperature It is mixed, the second soak is made after mixing;
D. the cotton thread braiding grid in step A is placed into first time soak and is impregnated, done after immersion Dry processing;
E. the cotton thread braiding grid in step D is placed into second of soak and is impregnated for several times, impregnated laggard Row is dried '
F. the cotton thread braiding grid made by step E is placed on plastics counterdie, the warp of grid is woven in cotton thread Metal current-carrying item is configured at the outer rim of line both sides, and two connecting wire front ends are connected with corresponding metal current-carrying item respectively;
G. plastic hot melt layer is coated with by way of squeezing and being molded on plastics counterdie, and plastics counterdie, cotton thread is compiled Grid, metal current-carrying item, connecting wire front end and the sealing cladding connection of plastic hot melt layer is knitted to be integral.
In the technical program, the intermixture be equivalent weight than plastics antioxidant, carbon dispersant and powder circle Face activating agent.
It is using the advantageous effect after above-mentioned technical proposal:A kind of cotton thread grid-net type electrothermal carbon fibre membrane and its manufacturer Method is woven into square grid shape by the technical program using cotton thread, is immersed in heat conduction carbon composite by immersion way Cotton thread is woven into the cotton thread of grid, forms electrothermal carbon fibre membrane, conductive heating unit is substantially increased compared with mode of printing Flexibility and tolerance, squeeze injection molding manner using hot melting plastic and be coated with and encapsulated on plastics counterdie, ensure that in it The encapsulated vacuum degree in portion has prevented internal break and because expand with heat and contract with cold that electrothermal carbon fibre membrane easily occurs in long-time is applied Short circuit phenomenon caused by producing bubbles inside, effectively extends whole service life, enhances safe class and heat transfer efficiency, And the product that maximum width is 160cm can be produced, the scope of application is increased, construction cost, carbon fiber in use are reduced Electric radiant Heating Film can release a large amount of far infrareds, these far infrareds can be directly entered human body cell, allow human body cell is per minute to reach To 2000 times or more bounces, and spontaneous generation thermal energy, become the energy saving environmental protection product of new generation of people's indoor heating.
Description of the drawings
Fig. 1 is the overall structure schematic cross-sectional view of cotton thread grid-net type electrothermal carbon fibre membrane of the present invention.
In figure, 1 metal current-carrying item, 2 connecting wires, 3 plastics counterdies, 4 cotton threads braiding grid, 5 plastic hot melt layers, 6 warps Line, 7 wefts.
Specific implementation mode
Specific embodiment in the present invention is described in further detail below in conjunction with attached drawing.
As shown in Figure 1, cotton thread grid-net type electrothermal carbon fibre membrane of the present invention, including metal current-carrying item 1, connecting wire 2 and plastics counterdie 3, the connecting wire 2 be connected respectively with corresponding metal current-carrying item 1, further include cotton thread braiding grid Net 4 and plastic hot melt layer 5 contain heat conduction carbon composite in the cotton thread of cotton thread braiding grid 4, and cotton thread weaves grid Net 4 is placed on plastics counterdie 3, and several metal current-carrying items 1 are separately positioned on the grid lines of 4 both sides of cotton thread braiding grid, The plastic hot melt layer 5 seals on plastics counterdie 3, and plastics counterdie 3, cotton thread are woven grid 4, metal current-carrying item 1, connected It connects 2 front end of conducting wire and the sealing cladding connection of plastic hot melt layer 5 is integral.
A kind of cotton thread grid-net type electrothermal carbon fibre membrane production method, which is characterized in that be made according to the following steps:
A. cotton thread is divided into warp 6 and weft 7 reports to the leadship after accomplishing a task and lines up cotton thread braiding grid 4;
B. by following raw material composition, first time soak is prepared by weight:
It is completed after being stirred at room temperature uniformly for use;
C. by following raw material composition, second of soak is prepared with following steps by weight:
(1) mixture is made:
Liquid polyurethane;
Ethylene-vinyl acetate copolymer;
Alginic acid;
Aforesaid liquid raw material composition is more for use after mixing than carrying out by equivalent weight;
(2) mixed powder is made:
Powder shape ceramic powder;
Aluminium oxide;
Illite;
Germanium;
Anion mountain flour;
Raw material composition more than above-mentioned any two is more for use after mixing than carrying out by equivalent weight;
(3) second of soak is made:
By the 30-40 of manufactured mixed powder in the 60-70 of manufactured mixture in step (1) and step (2), at room temperature It is mixed, the second soak is made after mixing;
D. the cotton thread braiding grid 4 in step A is placed into first time soak and is impregnated, done after immersion Dry processing;
E. the cotton thread braiding grid 4 in step D is placed into second of soak and is impregnated for several times, impregnated laggard Row is dried;
F. the cotton thread braiding grid 4 made by step E is placed on plastics counterdie 3, grid 4 is woven in cotton thread Metal current-carrying item 1 is configured at 6 both sides outer rim of warp, by two 2 front ends of connecting wire respectively with corresponding 1 phase of metal current-carrying item Connection;
G. plastic hot melt layer 5 is coated with by way of squeezing and being molded on plastics counterdie 3, and by plastics counterdie 3, cotton thread Braiding grid 4, metal current-carrying item 1,2 front end of connecting wire and the sealing cladding connection of plastic hot melt layer 5 are integral.
In the technical program, the intermixture be equivalent weight than plastics antioxidant, carbon dispersant and powder circle Face activating agent, plastics antioxidant, carbon dispersant and powder interfacial agent employed in the embodiment of the present invention are Sale product of the same name in the market.
In the embodiment of the present invention, the outer surface of the plastic hot melt layer 5 can be set as needed the flatness on surface, When the appearance surface evenness of plastic hot melt layer 5 is relatively low, manufacturing cost can be not only effectively reduced, and as ground When hot product, it can be laid immediately on ground and be not easy to jump, keep product more environmentally-friendly in construction and application.
The above, only preferable possible embodiments of the invention, are not limited to protection scope of the present invention.

Claims (3)

1. a kind of cotton thread grid-net type electrothermal carbon fibre membrane, including metal current-carrying item, connecting wire and plastics counterdie, the connection is led The front end of line is connected with corresponding metal current-carrying item respectively, which is characterized in that weaves grid and plastics heat including cotton thread Crucible zone contains heat conduction carbon composite in the cotton thread of cotton thread braiding grid, and cotton thread braiding grid is placed on plastics On counterdie, several metal current-carrying items are separately positioned on the grid lines of cotton thread braiding grid both sides, the plastic hot melt layer heat It is enclosed on plastics counterdie, and plastics counterdie, cotton thread is woven into grid, metal current-carrying item, connecting wire front end and plastic hot melt Layer sealing cladding connection is integral.
2. a kind of cotton thread grid-net type electrothermal carbon fibre membrane production method, which is characterized in that be made according to the following steps:
A. by cotton thread be divided into warp and weft report to the leadship after accomplishing a task line up cotton thread weave grid;
B. by following raw material composition, first time soak is prepared by weight:
It is completed after being stirred at room temperature uniformly for use;
C. by following raw material composition, second of soak is prepared with following steps by weight:
(1) mixture is made:
Liquid polyurethane;
Ethylene-vinyl acetate copolymer;
Alginic acid;
Aforesaid liquid raw material composition is more for use after mixing than carrying out by equivalent weight;
(2) mixed powder is made:
Powder shape ceramic powder;
Aluminium oxide;
Illite;
Germanium;
Anion mountain flour;
Raw material composition more than above-mentioned any two is more for use after mixing than carrying out by equivalent weight;
(3) second of soak is made:
By the 30-40 of manufactured mixed powder in the 60-70 of manufactured mixture in step (1) and step (2), carry out at room temperature Mixing, is made the second soak after mixing;
D. the cotton thread braiding grid in step A is placed into first time soak and is impregnated, place is dried after immersion Reason;
E. the cotton thread braiding grid in step D is placed into second of soak and is impregnated for several times, done after immersion Dry processing;
F. the cotton thread braiding grid made by step E is placed on plastics counterdie, the warp two of grid is woven in cotton thread Metal current-carrying item is configured at the outer rim of side, and the front end of two connecting wires is connected with corresponding metal current-carrying item respectively;
G. plastic hot melt layer is coated with by way of squeezing and being molded on plastics counterdie, and by plastics counterdie, cotton thread weaving square Grid, metal current-carrying item, connecting wire front end and the sealing cladding connection of plastic hot melt layer are integral.
3. cotton thread grid-net type electrothermal carbon fibre membrane production method according to claim 2, which is characterized in that the intermixture For equivalent weight than plastics antioxidant, carbon dispersant and powder interfacial agent.
CN201710144059.1A 2017-03-13 2017-03-13 Cotton thread grid-net type electrothermal carbon fibre membrane and its manufacturing method Pending CN108574999A (en)

Priority Applications (1)

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CN201710144059.1A CN108574999A (en) 2017-03-13 2017-03-13 Cotton thread grid-net type electrothermal carbon fibre membrane and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710144059.1A CN108574999A (en) 2017-03-13 2017-03-13 Cotton thread grid-net type electrothermal carbon fibre membrane and its manufacturing method

Publications (1)

Publication Number Publication Date
CN108574999A true CN108574999A (en) 2018-09-25

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112055430A (en) * 2019-06-06 2020-12-08 上海邗韵电子科技有限公司 Graphene cotton net heating element for bed and manufacturing method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1869320A (en) * 2005-05-26 2006-11-29 裴钟浩 Carbon-plated heating face fabric and method for manufacturing same
CN200953663Y (en) * 2006-09-30 2007-09-26 金庆华 Pure-cotton carbon fiber electric heating cloth
CN201063873Y (en) * 2007-04-28 2008-05-21 侯毅 Electrothermal semiconductor film heating element
CN206851057U (en) * 2017-03-13 2018-01-05 陈双云 Cotton thread grid-net type electrothermal carbon fibre membrane

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1869320A (en) * 2005-05-26 2006-11-29 裴钟浩 Carbon-plated heating face fabric and method for manufacturing same
CN200953663Y (en) * 2006-09-30 2007-09-26 金庆华 Pure-cotton carbon fiber electric heating cloth
CN201063873Y (en) * 2007-04-28 2008-05-21 侯毅 Electrothermal semiconductor film heating element
CN206851057U (en) * 2017-03-13 2018-01-05 陈双云 Cotton thread grid-net type electrothermal carbon fibre membrane

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112055430A (en) * 2019-06-06 2020-12-08 上海邗韵电子科技有限公司 Graphene cotton net heating element for bed and manufacturing method thereof

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