CN108573763A - The preparation method of electric wire and cable conductor, graphene coated metal-powder and conductor - Google Patents
The preparation method of electric wire and cable conductor, graphene coated metal-powder and conductor Download PDFInfo
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- H—ELECTRICITY
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- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
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- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/023—Alloys based on aluminium
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- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/026—Alloys based on copper
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- H01B1/04—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of carbon-silicon compounds, carbon or silicon
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- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
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- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
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Abstract
The present invention discloses the preparation method of a kind of Metal Substrate graphene electric wire and cable conductor and preparation method thereof and graphene coated metal-powder, the Metal Substrate graphene electric wire and cable conductor is made of graphene coated metal powder and graphene powder, and the content of the graphene coated metal powder is 80wt%~100wt%.The preparation method of graphene coated metal-powder is according to the first mixed powder of metal antiseize lubricant, and --- sequence of graphene coated metal-powder carries out the second mixed powder of metal antiseize lubricant --- Metal/grapheme and antiseize lubricant mixed powder --- successively.The sequence of the preparation method of Metal Substrate graphene electric wire and cable conductor is according to graphene slurry and graphene coated metal-powder obtained above --- Metal Substrate graphene composite powder --- Metal Substrate graphene electric wire and cable conductor carries out successively.The preparation method of the present invention, it is simple for process, it is economic and environment-friendly.Conductor electric property produced by the present invention is excellent, high anti-oxidation, anticorrosive strong.
Description
Technical field
The present invention relates to electric wire and cable material and the technical fields of preparation, and in particular to a kind of Metal Substrate-graphene electric wire
The preparation method of cable conductor and preparation method thereof and graphene coated metal-powder.
Background technology
Wires and cables industry is the important mating industry of economic construction, is widely used in national economy every field.Electric wire
The conductor overwhelming majority of cable uses two kinds of materials of copper and aluminium, also either in certain special field using silver or superconduction material
Material.There is copper conductor superior electric conductivity, corrosion resistance, mechanical performance, dosage to become cable conductor considerably beyond aluminium conductor
Preferred material.Copper and copper alloy are that material the most universal is applied in electric wire, cheap, electrical and thermal conductivity performance is excellent
It is good, plasticity corrosion resistance is good.But fine copper conducting wire intensity is low, easily breaks, electric network fault is high;Fine copper contact line resists soft
Change temperature is low, and heat resistance is poor.In addition, the major defect that fine copper contact wire is exposed is to wear no resistance, in high speed, heavy duty
As traction Electric Locomotive increases on circuit, electrical abrasion increase therewith, its service life is made to greatly shorten.Therefore to copper powder body
It is handled, introduces the second phase with special excellent properties and make copper composite powders material, be effectively improved copper alloy sheet
The application performance of body already becomes the technological trend of development of modern industry.It can also be that the second phase introduced, which can be fiber,
Grain, can be nitride, oxide even carbon material, wherein carbon material can be divided into carbon nanotube, carbon fiber, graphene.
Graphene is known most thin material in the world now, be it is a kind of connect with sp2 hybridized orbits it is two-dimentional monatomic
Layer crystal body, this special structure determine it with many special performances, as energy gap is almost equal to zero, carrier mobility
The indexes such as very high, large specific surface area, electric property heat conductivility is outstanding, mechanical performance is excellent, Young's modulus and fracture strength
It is suitable with carbon nanotube.These unique performances make graphene become ideal reinforcement or filler in composite material.
Existing experiment is it has been proved that mix heat conduction, conduction and mechanical performance of copper metal material of graphene film etc.
Be significantly improved, but graphene film easily reunite in copper powder and disperse it is uneven, make the compound difficulty of copper and graphene film increase
Greatly, the further promotion of copper/graphene alloy material performance is limited.To obtain good electric conductivity, prior art discloses
Two-dimensional graphene membrane material is wound into the graphene with one-dimensional electric characteristic by a kind of graphene electric wire by winding technique
Electric wire.However, since the mechanism for growing graphene in different substrates is different, and the quality of graphene, size and growth
Speed also differs;If graphene film is pressed into graphene film using electroplating technology, the excellent conduction of graphene is led
Hot property necessarily has apparent reduction.In addition, the graphene in the graphene electric wire is main component, and it is electroplated and grows big
The high-quality graphene technological requirement of piece is high, along with winding and packaging technology, increases the manufacturing cost of graphene electric wire.
The prior art also discloses a kind of graphene electric wire and cable conductor, by directly growing graphene on the surface of conductor battery core, by
Conductor battery core and graphene film constitute graphene electric wire and cable conductor.However, the patent carries out high temperature life to conductor battery core
The processing of long graphene can cause core material crystal grain grow up and and generate drawing hardening effect, directly influence conductor battery core
Mechanical property needs to carry out subsequent processing and heat treatment again after growing graphene, influences finally obtained graphene electric wire electricity
The performance of cable conductor.In addition, being limited by graphene growth equipment, production efficiency is low, for the stone of large-scale electric wire
Black alkene plating and growth technique difficulty are larger.The prior art also discloses a kind of preparation method of graphene wire, by copper
Surface grows graphite alkane, and graphite alkane is then reduced to graphene to prepare graphene wire.However, the patent is in preparation process
In acid need to be used to copper conductor surface clean, unfriendly to environment, and need to load plasma generator, cost is higher.It is existing
It is core to have technology to disclose a kind of copper or aluminium, and copper-graphite alkene complex phase is the electric wire of sheath, and the prior art also discloses one kind
The preparation method of copper-graphite alkene complex phase conductor wire core, however, prepared by the electric wire that the former copper-graphite alkene complex phase is sheath
It needs that copper conductor surface clean to be also electroplated in aqueous environment with acid in the process, plating unfriendly to environment
The main function of graphene is to improve the oxidation and corrosion performance of conducting wire.The copper-graphite alkene complex phase conductor wire core of the latter
Preparation method is similar to the former, is all to use the online wicking surface electro-coppering-graphene complex phase of electric plating method, only in conducting wire knot
Different from structure and moulding process, and have the shortcomings that same.The prior art also discloses a kind of copper-graphite alkene composite wood
Flake graphite alkene, is evenly distributed in Copper substrate by ball-milling method, is then obtained using extruding using hot pressed sintering by material
Copper-graphite alkene composite material, the quality of flake graphite alkene has a significant effect to the performance of composite material, and its additive amount compared with
It is few, it is difficult to form the conductive network of graphene in the composite.
Invention content
It is an object of the present invention to reduce traditional electric wire cost, solves existing Metal Substrate-graphene electric wire and lead
Body there are the problem of, a kind of excellent electric property, high anti-oxidation, the anticorrosive, Metal Substrate-graphene that can be mass-produced are provided
Electric wire and cable conductor, constituent element of the present invention using graphene as electric wire and cable conductor improve leading for common metal base electric wire
Conductance hot property, oxidative resistance and corrosion-resistant grade.
To achieve the above object, present invention employs following technical solutions:
A kind of Metal Substrate-graphene electric wire and cable conductor, is made of graphene coated metal powder and graphene powder, described
The content of graphene coated metal powder is 80wt%~100wt%.
Preferably, the metal powder in the graphene coated metal powder is one or more powders in copper, silver, aluminium.
Another object of the present invention is to solve metal sintered reunion during metal powder high-temp in-situ growth graphene
Problem provides a kind of preparation method for the graphene coated metal-powder being efficiently prepared in situ.
To achieve the above object, present invention employs following technical solutions:
A kind of preparation method of graphene coated metal-powder, includes the following steps:
Step S1:Metal powder is uniformly mixed with antiseize lubricant, obtains the first mixed powder of metal-antiseize lubricant;
Step S2:Under anaerobic and 600~1050 DEG C of hot environment, the first mixed powder of metal-antiseize lubricant with also
Originality gas reaction obtains the second mixed powder of metal-antiseize lubricant;
Step S3:At 600~1050 DEG C, with methane gas chemical gas occurs for the second mixed powder of metal-antiseize lubricant
It mutually deposits, waits for cooling down after chemical vapor deposition processes, obtain Metal/grapheme and antiseize lubricant mixed powder;
Step S4:Metal/grapheme and antiseize lubricant mixed powder are dispersed in dispersant, ultrasound layering is isolated
Antiseize lubricant dispersion liquid and graphene coated metal-powder.
Preferably, in the step S1, the metal powder is one or more powder in the copper, silver, aluminium of 100~1000 mesh
Body.
Preferably, in the step S1, the antiseize lubricant is magnesia, aluminium oxide or the stone of grain size 100nm~10 μm
The mass ratio of one or more powders in ink, metal powder and antiseize lubricant is 10: 3~5: 4.
Preferably, the step S2 and S3 is carried out in chemical vapor deposition quartz ampoule room, will be chemical in the step S2
Vapor deposition quartz ampoule room is evacuated to 10-3KPa hereinafter, with flow be 150~513sccm be passed through argon gas, make chemical vapor deposition
Pressure in product vacuum plant reaches normal pressure state, reaches oxygen-free environment;It, will for 10~20sccm with flow in the step S2
Reducibility gas hydrogen is passed through in chemical vapor deposition quartz ampoule room;It is 5~10sccm by methane with flow in the step S3
Gas is passed through in chemical vapor deposition quartz ampoule room.
Preferably, it in the step S2, is heated up with 10~20 DEG C/min speed, makes to reach in chemical vapor deposition quartz ampoule room
To 600~1050 DEG C of hot environment.
Preferably, the dispersant in the step S4 is water.
The preparation method of the graphene coated metal-powder of the present invention carries out chemistry after mixing metal powder and antiseize lubricant
Be vapor-deposited growth in situ graphene, it is possible to prevente effectively from high-temperature deposition process metal powder agglomeration, and in Hou Chu
Antiseize lubricant removal process is simple during reason, on the metal composite powder quality of graphene coated without influence.By chemical former
The method of position growth coated graphite alkene on metal powder, the fault of construction of graphene is few, and quality is high.
It is a third object of the invention to provide a kind of preparation method of Metal Substrate-graphene electric wire and cable conductor.
A kind of preparation method of Metal Substrate-graphene electric wire and cable conductor, includes the following steps:
Step S5:By graphene dispersion in dispersant, graphene slurry is made;
Step S6:By graphene slurry and according to any graphene coated metal-powders of claims 3-8
Graphene coated metal-powder made from preparation method is sufficiently mixed and is evaporated, and obtains Metal Substrate-graphene composite powder;
Step S7:Metal Substrate-graphene electric wire and cable conductor, the metal is made in Metal Substrate-graphene composite powder
The content of graphene coated metal powder is 80wt%~100wt% in base-graphite alkene electric wire and cable conductor.
Preferably, the dispersant in the step S5 be n,N-dimethylacetamide, ethylene carbonate, ethyl acetate,
One or more in tetrahydrofuran, the ratio of graphene and dispersant is 1g: 200ml in the graphene slurry.
Preferably, the graphene coated metal powder in the step S6 is the electrolysis that 100~1000 mesh have coated graphene
Metal powder or spherical metal powder.
Metal Substrate-graphene electric wire and cable conductor and preparation method thereof of the present invention, passes through suitable added graphite alkene powder
The performance of the further reinforced metal base-graphite alkene electric wire and cable conductor of body, using traditional electric wire and cable conductor preparation process
Obtain Metal Substrate-graphene electric wire and cable conductor.Graphene in the conductor is in 3D network structures, electric conductivity, thermal conductivity and
Its mechanical property is superior to simple metal conductor, and Metal Substrate prepared by the present invention-graphene electric wire and cable conductor technical process is simple,
It is at low cost, it is easy to accomplish industrialized production.It will gradually replace current copper conductor and aluminum conductor in the market of electric wire
Status obtains huge economic benefit under the premise of a large amount of economize on resources.
Description of the drawings
Fig. 1 is the Raman spectrogram of graphene coated copper powder body in the embodiment of the present invention one;
Fig. 2 is the field emission scanning electron microscope figure of graphene coated copper powder body in the embodiment of the present invention one;
Fig. 3 is the microstructure figure of copper-graphite alkene electric wire and cable conductor in the embodiment of the present invention one.
Specific implementation mode
Below in conjunction with the embodiment that attached drawing 1 to 3 provides, Metal Substrate-graphene electric wire for further illustrating the present invention
The specific implementation mode of conductor.Metal Substrate-graphene electric wire and cable conductor of the present invention is not limited to the following description.
The present invention prepares graphene coated metal-powder as steps described below, specific as follows:
Step S1:Metal powder is uniformly mixed with antiseize lubricant, obtains the first mixed powder of metal-antiseize lubricant.
The metal powder used in this step is one or more powder in the copper of 100~1000 mesh, silver, aluminium;This step
In use antiseize lubricant for one or more powders in the magnesia of grain size 100nm~10 μm, aluminium oxide or graphite;This step
The mass ratio of metal powder and antiseize lubricant in rapid is 10: 3~5: 4.
Step S2:Under anaerobic and 600~1050 DEG C of hot environment, the first mixed powder of metal-antiseize lubricant with also
Originality gas reaction obtains the second mixed powder of metal-antiseize lubricant.
Specifically, the first mixed powder of metal-antiseize lubricant that step S1 is obtained is placed in chemical vapor deposition quartz ampoule
In room;Chemical vapor deposition quartz ampoule room is evacuated to 10-3KPa hereinafter, with flow be 150~513sccm be passed through argon gas, make
Pressure in chemical vapor deposition vacuum plant reaches normal pressure state, reaches oxygen-free environment;Then, with flow for 10~20sccm
Reducibility gas hydrogen is passed through in chemical vapor deposition quartz ampoule room;Then, after gas mixing is uniform, with 10~20 DEG C/
The speed of min heats up, and makes to reach 600~1050 DEG C of hot environment in chemical vapor deposition quartz ampoule room.
Step S3:At a temperature of 600~1050 DEG C, the second mixed powder of metal-antiseize lubricant occurs with methane gas
Chemical vapor deposition waits for cooling down after chemical vapor deposition processes, obtains Metal/grapheme and antiseize lubricant mixed powder.
Specifically, it is that methane gas is passed through in chemical vapor deposition quartz ampoule room by 5~10sccm with flow, chemical gaseous phase
It deposits in quartz ampoule room and keeps the temperature a period of time at a temperature of 600~1050 DEG C, after waiting for chemical vapor deposition processes, close
Methane and hydrogen, are cooled to room temperature, obtain Metal/grapheme and antiseize lubricant mixed powder.
Step S4:Metal/grapheme and antiseize lubricant mixed powder are dispersed in dispersant, ultrasound layering is isolated
Antiseize lubricant dispersion liquid and graphene coated metal-powder.
Specifically, the dispersant that this step uses is evenly dispersed by Metal/grapheme and antiseize lubricant mixed powder for water
In water, the antiseize lubricant dispersion liquid on repeated ultrasonic layering cleaning removal upper layer, you can obtain the graphene coated metal of lower layer
Powder body material.
The preparation method of the graphene coated metal-powder of the present invention carries out chemistry after mixing metal powder and antiseize lubricant
Be vapor-deposited growth in situ graphene, it is possible to prevente effectively from high-temperature deposition process metal powder agglomeration, and in Hou Chu
Antiseize lubricant removal process is simple during reason, on the metal composite powder quality of graphene coated without influence.By chemical former
The method of position growth coated graphite alkene on metal powder, the fault of construction of graphene is few, and quality is high.It can be by anti-sintered using water
Agent removes, and purification processes are easy to operate, of low cost, economic and environment-friendly.
The present invention prepares Metal Substrate-graphene electric wire and cable conductor as steps described below, specific as follows:
Step S5:By graphene dispersion in dispersant, graphene slurry is made.
The dispersant used in this step is n,N-dimethylacetamide, ethylene carbonate, ethyl acetate, tetrahydrofuran
In it is one or more.The dispersant that the implementation three of the present invention gives this step is n,N-dimethylacetamide, example IV
The dispersant for giving this step is ethyl acetate, experiments have shown that ethylene carbonate and tetrahydrofuran are equally applicable to as this
The dispersant of step.The ratio of graphene and dispersant is 1g: 200ml in the graphene slurry.The stone used in this step
Black alkene powder be using natural or artificial graphite as raw material, using 80~1000 mesh made from graphite physical stripping method, the number of plies is 1~
20 layers of high-quality graphene.
Step S6:Graphene slurry is sufficiently mixed simultaneously with by graphene coated metal-powder made from step S1-S4
It is evaporated, obtains Metal Substrate-graphene composite powder.
Specifically, graphene slurry is sufficiently mixed with graphene coated metal-powder using batch mixer, when continuing
Between for 1~for 24 hours;Mixed graphene slurry and graphene coated metal-powder are evaporated using vacuum drying oven, temperature
Be 100~250 DEG C, soaking time be 1~for 24 hours, obtain Metal Substrate-graphene composite powder.
The graphene coated metal powder used in this step is the electrolytic metal powder for having coated graphene of 100~1000 mesh
Or spherical metal powder.
Step S7:Metal is made by traditional electric wire and cable conductor preparation process in Metal Substrate-graphene composite powder
Base-graphite alkene electric wire and cable conductor, the content of graphene coated metal powder is in the Metal Substrate-graphene electric wire and cable conductor
80wt%~100wt%.
Via in Metal Substrate made from above-mentioned steps-graphene electric wire and cable conductor, each composition is as follows:Graphene coated gold
Belong to powder, content is 80wt%~100wt%;Graphene, content are 0wt%~20wt%.
Metal Substrate-graphene electric wire and cable conductor and preparation method thereof of the present invention, passes through suitable added graphite alkene powder
The performance of the further reinforced metal base-graphite alkene electric wire and cable conductor of body, using traditional electric wire and cable conductor preparation process
Obtain Metal Substrate-graphene electric wire and cable conductor.Graphene in the conductor is in 3D network structures, electric conductivity, thermal conductivity and
Its mechanical property is superior to simple metal conductor, and Metal Substrate prepared by the present invention-graphene electric wire and cable conductor technical process is simple,
It is at low cost, it is easy to accomplish industrialized production.It will gradually replace current copper conductor and aluminum conductor in the market of electric wire
Status obtains huge economic benefit under the premise of a large amount of economize on resources.
Below by one~embodiment of embodiment five to the Metal Substrate in the present invention-graphene electric wire and cable conductor and its system
Preparation Method makees more specific description.
Embodiment one
A kind of Metal Substrate-graphene electric wire and cable conductor, component are made of graphene coated copper powder, the graphene
The content for coating copper powder is 100wt%.
The method that the present embodiment prepares graphene coated copper powder body, specifically follows the steps below:
First, it is to be uniformly mixed obtain at 5: 2 in mass ratio by the copper powder that grain size is 200 mesh and the magnesia that grain size is 1 μm
280g mixed powders are placed in chemical vapor deposition quartz ampoule room.
Then, chemical vapor deposition quartz ampoule room is evacuated to 10-3KPa is passed through argon gas with the flow of 513sccm, makes
Pressure reaches normal pressure state in chemical vapor deposition quartz ampoule room, and the flow for adjusting argon gas is 300sccm, according to the stream of 20sccm
Amount is passed through hydrogen, after gas mixing is uniform, temperature is risen to 1000 DEG C by 20 DEG C/min speed, then passes to methane gas,
Methane gas flow be 10sccm, and at 1000 DEG C keep the temperature 30min, after waiting for chemical vapor deposition processes, close methane and
Hydrogen is cooled to room temperature, obtains copper/graphene and magnesia mixed powder.
Then, copper/graphene and magnesia mixed powder is evenly dispersed in water, in repeated ultrasonic layering cleaning removal
The magnesium oxide dispersion liquid of layer, after vacuum drying, obtains lower layer's graphene coated copper powder body.
The Raman spectrogram for the graphene coated copper powder body prepared in this implementation is as shown in Figure 1, by Raman spectrum
D, the position at the peaks G and 2D and calculated by peak area are it is found that the number of plies of graphene coated copper powder body is 2 layers, and fault of construction is less, matter
Amount is fine;The scanning electron microscope of graphene coated copper powder body from figure as shown in Fig. 2, can be observed graphene covering in Copper Powder Surface
Lid rate is higher.
The method that the present embodiment prepares copper-graphite alkene electric wire and cable conductor, specifically follows the steps below:
Graphene coated copper powder body obtained above is obtained into copper-graphite by traditional electric wire and cable conductor preparation process
Alkene electric wire and cable conductor, the content of graphene coated copper powder body is in the copper-graphite alkene electric wire and cable conductor of the present embodiment
100wt%.
As shown in figure 3, the resistivity of copper-graphite alkene electric wire and cable conductor is 1.5x10-6Ω cm, thermal conductivity 429w/
Mk is also lower than best conductive and heat-conductive metallic silver.The copper-graphite alkene electric wire and cable conductor of the present embodiment, resistivity is minimum,
Thermal conductivity highest is the embodiment of best performance, also, preparation process is simple, of low cost.
Embodiment two
A kind of Metal Substrate-graphene electric wire and cable conductor, component are made of graphene coated copper powder, the graphene
Coated copper powder content is 100wt%.
The method that the present embodiment prepares graphene coated copper powder body, specifically follows the steps below:
First, it is to be uniformly mixed obtain at 5: 4 in mass ratio by the copper powder that grain size is 100 mesh and the aluminium oxide that grain size is 10 μm
280g mixed powders are placed in chemical vapor deposition quartz ampoule room.
Then, chemical vapor deposition quartz ampoule room is evacuated to 10-3KPa is passed through argon gas with the flow of 150sccm, makes
Pressure reaches normal pressure state in chemical vapor deposition quartz ampoule room, and the flow for adjusting argon gas is 300sccm, according to the stream of 10sccm
Amount is passed through hydrogen, after gas mixing is uniform, temperature is risen to 1050 DEG C by 10 DEG C/min speed, then passes to methane gas,
Methane gas flow be 10sccm, and at 1050 DEG C keep the temperature 30min, after waiting for chemical vapor deposition processes, close methane and
Hydrogen is cooled to room temperature, obtains copper/graphene and aluminium oxide mixed powder.
Then, copper/graphene and aluminium oxide mixed powder is evenly dispersed in water, in repeated ultrasonic layering cleaning removal
The alumina fluid dispersion of layer, after vacuum drying, obtains lower layer's graphene coated copper powder body.
The method that the present embodiment prepares copper-graphite alkene electric wire and cable conductor, specifically follows the steps below:
Copper-graphite is made by traditional electric wire and cable conductor preparation process in graphene coated copper powder body obtained above
Alkene electric wire and cable conductor, the content of graphene coated copper powder body is in the copper-graphite alkene electric wire and cable conductor of the present embodiment
100wt%.
The resistivity of copper-graphite alkene electric wire and cable conductor made from the present embodiment is 1.6x10-6Ω cm, thermal conductivity are
409w/m·k。
Embodiment three
A kind of Metal Substrate-graphene electric wire and cable conductor, component are by graphene coated silver powder and graphene powder group
At wherein the content of graphene coated silver powder is 80wt%, and the content of graphene powder is 20wt%.
The method that the present embodiment prepares graphene coated aluminium powder, specifically follows the steps below:
First, it is to be uniformly mixed at 10: 3 in mass ratio by the silver powder that grain size is 1000 mesh and the graphite that grain size is 100nm
To 280g mixed powders, it is placed in chemical vapor deposition quartz ampoule room.
Then, chemical vapor deposition quartz ampoule room is evacuated to 10-3KPa is passed through argon gas with the flow of 400sccm, makes
Pressure reaches normal pressure state in chemical vapor deposition quartz ampoule room, and the flow for adjusting argon gas is 300sccm, according to the stream of 20sccm
Amount is passed through hydrogen, after gas mixing is uniform, temperature is risen to 850 DEG C by 10 DEG C/min speed, then passes to methane gas, first
Alkane gas flow is 5sccm, and 60min is kept the temperature at 850 DEG C, after waiting for chemical vapor deposition processes, closes methane and hydrogen,
It is cooled to room temperature, obtains silver/graphite alkene and graphite mixed powder.
Then, silver/graphite alkene and graphite mixed powder is evenly dispersed in water, repeated ultrasonic layering cleaning removal upper layer
Graphite dispersing solution, after vacuum drying, obtain lower layer's graphene coated aluminium powder.
The method that the present embodiment prepares silver-graphene electric wire and cable conductor, specifically follows the steps below:
By graphene dispersion in dispersant, graphene slurry is made.Used dispersant is N, N- dimethylacetamides
Amine, the ratio of graphene and dispersant is 1g: 200ml in the graphene slurry.Used graphene powder is natural stone
Ink, using 80 mesh made from graphite physical stripping method, the high-quality graphene that the number of plies is 20 layers.
Then, graphene slurry and graphene coated aluminium powder obtained above are sufficiently mixed using batch mixer,
Duration is 1h;Mixed graphene slurry and graphene coated aluminium powder are evaporated using vacuum drying oven, temperature
It is 250 DEG C, soaking time 1h, obtains silver-graphene composite granule, the wherein matter of graphene powder and graphene coated silver powder
Amount is than being 1: 4.
Finally, silver-graphene electricity is made by traditional electric wire and cable conductor preparation process in silver-graphene composite granule
Line cable conductor, the content of graphene coated silver powder is 80wt% in the silver-graphene electric wire and cable conductor of the present embodiment.
The resistivity of silver-graphene electric wire and cable conductor made from the present embodiment is 1.7x10-6Ω cm, thermal conductivity are
388w/m·k。
Example IV
A kind of Metal Substrate-graphene electric wire and cable conductor, component are by graphene coated aluminium powder and graphene powder group
At wherein the content of graphene coated aluminium powder is 95%, and the content of graphene powder is 5wt%.
The method that the present embodiment prepares graphene coated aluminium powder body, specifically follows the steps below:
First, it is to be uniformly mixed obtain at 2: 1 in mass ratio by the aluminium powder that grain size is 400 mesh and the graphite that grain size is 10 μm
280g mixed powders are placed in chemical vapor deposition quartz ampoule room.
Then, chemical vapor deposition quartz ampoule room is evacuated to 10-3KPa is passed through argon gas with the flow of 400sccm, makes
Pressure reaches normal pressure state in chemical vapor deposition quartz ampoule room, and the flow for adjusting argon gas is 200sccm, according to the stream of 20sccm
Amount is passed through hydrogen, after gas mixing is uniform, temperature is risen to 600 DEG C, is then passed through methane gas according to the flow of 8sccm,
And 40min is kept the temperature at 600 DEG C.After waiting for chemical vapor deposition processes, close methane and hydrogen, be cooled to room temperature, obtain aluminium/
Graphene and graphite mixed powder.
Then, aluminium/graphene and graphite mixed powder is evenly dispersed in water, repeated ultrasonic layering cleaning removal upper layer
Graphite dispersing solution, after vacuum drying, obtain lower layer's graphene coated aluminium powder body.
The method that the present embodiment prepares aluminium-graphene electric wire and cable conductor, specifically follows the steps below:
By graphene dispersion in dispersant, graphene slurry is made.Used dispersant is ethyl acetate, the stone
The ratio of graphene and dispersant is 1g: 200ml in black alkene slurry.Used graphene powder is artificial graphite, using stone
1000 mesh made from black physics stripping method, the high-quality graphene that the number of plies is 1 layer.
Then, graphene slurry and graphene coated aluminium powder body obtained above are sufficiently mixed using batch mixer,
Duration is for 24 hours;Mixed graphene slurry and graphene coated aluminium powder body are evaporated using vacuum drying oven, temperature
It it is 100 DEG C, soaking time is for 24 hours, to obtain aluminium-graphene composite powder, wherein graphene powder and graphene coated aluminium powder
Mass ratio is 1: 19.
Finally, aluminium-graphene electricity is made by traditional electric wire and cable conductor preparation process in aluminium-graphene composite powder
Line cable conductor, the content of graphene coated aluminium powder is 95wt% in the aluminium-graphene electric wire and cable conductor of the present embodiment.
The resistivity of aluminium-graphene electric wire and cable conductor made from this implementation is 2.8x10-6Ω cm, thermal conductivity are
225w/m·k。
Embodiment five
A kind of Metal Substrate-graphene electric wire and cable conductor, component are made of graphene coated aluminium powder, and content is
100wt%.
The method that the present embodiment prepares graphene coated aluminium powder body, specifically follows the steps below:
First, it is to be uniformly mixed obtain at 5: 4 in mass ratio by the aluminium powder that grain size is 300 mesh and the magnesia that grain size is 1 μm
280g mixed powders are placed in chemical vapor deposition quartz ampoule room.
Then, chemical vapor deposition quartz ampoule room is evacuated to 10-3KPa is passed through argon gas with the flow of 300sccm, makes
Pressure reaches normal pressure state in chemical vapor deposition quartz ampoule room, and the flow for adjusting argon gas is 200sccm, according to the stream of 15sccm
Amount is passed through hydrogen, after gas mixing is uniform, temperature is risen to 650 DEG C by 15 DEG C/min speed, then passes to methane gas, first
Alkane gas flow is 10sccm, and 30min is kept the temperature at 650 DEG C, after waiting for chemical vapor deposition processes, closes methane and hydrogen
Gas is cooled to room temperature, obtains aluminium/graphene and magnesia mixed powder.
Then, aluminium/graphene and magnesia mixed powder is evenly dispersed in water, in repeated ultrasonic layering cleaning removal
The magnesium oxide dispersion liquid of layer, after vacuum drying, obtains lower layer's graphene coated aluminium powder body.
The method that the present embodiment prepares aluminium-graphene electric wire and cable conductor, specifically follows the steps below:
Graphene coated aluminium powder body obtained above is passed through, aluminium-is made by traditional electric wire and cable conductor preparation process
Graphene electric wire and cable conductor, the content of graphene coated aluminium powder body is in the aluminium-graphene electric wire and cable conductor of the present embodiment
100wt%.
The resistivity of aluminium made from the present embodiment-graphene electric wire and cable conductor is 2.3x10-6Ω cm, thermal conductivity are
285w/m·k。
The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be said that
The specific implementation of the present invention is confined to these explanations.For those of ordinary skill in the art to which the present invention belongs, exist
Under the premise of not departing from present inventive concept, a number of simple deductions or replacements can also be made, all shall be regarded as belonging to the present invention's
Protection domain.
Claims (11)
1. a kind of Metal Substrate-graphene electric wire and cable conductor, it is characterised in that:By graphene coated metal powder and graphene powder
The content of composition, the graphene coated metal powder is 80wt%~100wt%.
2. Metal Substrate according to claim 1 ,-graphene electric wire and cable conductor, it is characterised in that:The graphene packet
It is one or more powders in copper, silver, aluminium to cover the metal powder in metal powder.
3. a kind of preparation method of graphene coated metal-powder, it is characterised in that:Include the following steps:
Step S1:Metal powder is uniformly mixed with antiseize lubricant, obtains the first mixed powder of metal-antiseize lubricant;
Step S2:Under anaerobic and 600~1050 DEG C of hot environment, the first mixed powder of metal-antiseize lubricant and reproducibility
Gas reaction obtains the second mixed powder of metal-antiseize lubricant;
Step S3:At 600~1050 DEG C, with methane gas chemical vapor deposition occurs for the second mixed powder of metal-antiseize lubricant
Product, waits for cooling down after chemical vapor deposition processes, obtains Metal/grapheme and antiseize lubricant mixed powder;
Step S4:Metal/grapheme and antiseize lubricant mixed powder are dispersed in dispersant, burn-out-proof is isolated in ultrasound layering
Tie agent dispersing liquid and graphene coated metal-powder.
4. the preparation method of graphene coated metal-powder according to claim 3, it is characterised in that:The step S1
In, the metal powder is one or more powders in the copper, silver, aluminium of 100~1000 mesh.
5. the preparation method of graphene coated metal-powder according to claim 3, it is characterised in that:The step S1
In, the antiseize lubricant is one or more powders in the magnesia, aluminium oxide or graphite of grain size 100nm~10 μm, metal
The mass ratio of powder and antiseize lubricant is 10: 3~5: 4.
6. the preparation method of graphene coated metal-powder according to claim 3, it is characterised in that:The step S2
It carries out in chemical vapor deposition quartz ampoule room with S3, in the step S2, chemical vapor deposition quartz ampoule room is evacuated to
10-3KPa hereinafter, with flow be 150~513sccm be passed through argon gas, so that the pressure in chemical vapor deposition vacuum plant is reached normal
Pressure condition reaches oxygen-free environment;It is that reducibility gas hydrogen is passed through chemical gas by 10~20sccm with flow in the step S2
Mutually in deposition quartz ampoule room;It is that methane gas is passed through chemical vapor deposition quartz by 5~10sccm with flow in the step S3
In pipe room.
7. the preparation method of graphene coated metal-powder according to claim 3, it is characterised in that:The step S2
In, it is heated up with 10~20 DEG C/min speed, makes to reach 600~1050 DEG C of hot environment in chemical vapor deposition quartz ampoule room.
8. the preparation method of graphene coated metal-powder according to claim 3, it is characterised in that:The step S4
In dispersant be water.
9. a kind of preparation method of Metal Substrate-graphene electric wire and cable conductor, it is characterised in that:Include the following steps:
Step S5:By graphene dispersion in dispersant, graphene slurry is made;
Step S6:By graphene slurry and the preparation according to any graphene coated metal-powders of claims 3-8
Graphene coated metal-powder made from method is sufficiently mixed and is evaporated, and obtains Metal Substrate-graphene composite powder;
Step S7:Metal Substrate-graphene electric wire and cable conductor, the Metal Substrate-stone is made in Metal Substrate-graphene composite powder
The content of graphene coated metal powder is 80wt%~100wt% in black alkene electric wire and cable conductor.
10. the preparation method of Metal Substrate according to claim 9-graphene electric wire and cable conductor, it is characterised in that:It is described
Dispersant in step S5 is n,N-dimethylacetamide, ethylene carbonate, ethyl acetate, one kind in tetrahydrofuran or more
Kind, the ratio of graphene and dispersant is 1g: 200ml in the graphene slurry.
11. the preparation method of Metal Substrate according to claim 9-graphene electric wire and cable conductor, it is characterised in that:It is described
Graphene coated metal powder in step S6 is the electrolytic metal powder or spherical metal that 100~1000 mesh have coated graphene
Powder.
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Application publication date: 20180925 Assignee: Zhejiang Taiyi New Material Technology Co.,Ltd. Assignor: SHANGHAI SIMBATT ENERGY TECHNOLOGY Co.,Ltd. Contract record no.: X2022310000149 Denomination of invention: Preparation method of wire and cable conductor, graphene coated metal powder and conductor Granted publication date: 20200218 License type: Common License Record date: 20221009 |