CN108572461B - 3D display device, simulation method, manufacturing method and 3D projection system - Google Patents

3D display device, simulation method, manufacturing method and 3D projection system Download PDF

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Publication number
CN108572461B
CN108572461B CN201810373449.0A CN201810373449A CN108572461B CN 108572461 B CN108572461 B CN 108572461B CN 201810373449 A CN201810373449 A CN 201810373449A CN 108572461 B CN108572461 B CN 108572461B
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display
display device
simulation
display unit
substrate
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CN108572461A (en
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刘明星
张鹏举
朱红
苗浩
孙海雁
李锐
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BOE Technology Group Co Ltd
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BOE Technology Group Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B30/00Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images
    • G02B30/20Optical systems or apparatus for producing three-dimensional [3D] effects, e.g. stereoscopic images by providing first and second parallax images to an observer's left and right eyes
    • G02B30/34Stereoscopes providing a stereoscopic pair of separated images corresponding to parallactically displaced views of the same object, e.g. 3D slide viewers
    • G02B30/35Stereoscopes providing a stereoscopic pair of separated images corresponding to parallactically displaced views of the same object, e.g. 3D slide viewers using reflective optical elements in the optical path between the images and the observer

Abstract

The invention provides a 3D display device, a simulation method, a manufacturing method and a 3D projection system, wherein the 3D display device comprises: a substrate; the display unit is arranged on the substrate, each display unit corresponds to a 3D display picture, when the display unit is irradiated by a light source at a preset position at a preset angle, incident light is reflected, and the reflected light forms the 3D display picture. By the mode, the three-dimensional display method and the three-dimensional display device can realize real three-dimensional image display and obtain a three-dimensional 3D display image, and the application scene is wider.

Description

3D display device, simulation method, manufacturing method and 3D projection system
Technical Field
The invention relates to the technical field of 3D display, in particular to a 3D display device, a simulation method, a manufacturing method and a 3D projection system.
Background
The 3D holographic display is an ideal three-dimensional display technology, can truly realize the reproduction of the surface intensity information and the phase information of an object, and a user can watch a three-dimensional image by naked eyes at different angles without wearing stereo glasses or any other auxiliary equipment.
Therefore, how to realize 3D holographic display is the direction of current research.
Disclosure of Invention
In view of the above, the present invention provides a 3D display device, a manufacturing method thereof and a 3D projection system, and provides a new 3D holographic display method.
To solve the above technical problem, in a first aspect, an embodiment of the present invention provides a 3D display device, including:
a substrate;
the display unit is arranged on the substrate, each display unit corresponds to a 3D display picture, when the display unit is irradiated by a light source at a preset position at a preset angle, incident light is reflected, and the reflected light forms the 3D display picture.
Preferably, the display unit includes a plurality of sub-pixel units, each sub-pixel unit corresponds to display information in the 3D display frame, and each sub-pixel unit includes:
a reflective layer on the substrate;
a transparent material layer on the reflective layer;
metal nanorods on the transparent material layer;
a liquid crystal layer covering the metal nanorods;
the thickness of the transparent material layer, the size and the setting angle of the metal nano-rods and the deflection angle of liquid crystal molecules in the liquid crystal layer meet the requirement that when the sub-pixel units are irradiated by a light source at a preset position at a preset angle, reflected light can form display information corresponding to the sub-pixel units.
Preferably, the reflective layer and/or the metal nanorods are made of gold.
Preferably, the substrate is a flexible substrate.
Preferably, the 3D display device includes a plurality of display units, and the plurality of display units are arranged in series in the same direction and connected two by two such that the 3D display device is formed in a band shape.
In a second aspect, an embodiment of the present invention further provides a simulation method for determining a structure of the 3D display device, including:
in a simulation system, forming a 3D display device to be adjusted, the 3D display device comprising: the display device comprises a substrate and at least one display unit arranged on the substrate, wherein each display unit corresponds to a 3D display picture;
for each display unit, performing simulation display on the display unit according to a 3D display picture to be displayed by the display unit, and adjusting the structural data of the display unit according to a simulation result;
when the adjusted display unit meets the condition that the incident light is reflected under the irradiation of the simulation light source, and the reflected light forms a corresponding 3D display picture, determining required simulation data, wherein the required simulation data comprises: current simulation structure data of the display unit, and a relative position and an illumination angle of a current simulation light source and the 3D display device.
In a third aspect, an embodiment of the present invention further provides a method for manufacturing a 3D display device, including:
acquiring simulation structure data of each display unit in the 3D display device;
and forming the 3D display device according to the simulation structure data.
Preferably, the step of forming the 3D display device according to the simulation structure data includes:
providing a substrate;
forming a reflective layer on the substrate;
forming a transparent material layer on the reflective layer;
forming metal nanorods on the transparent material layer;
forming a liquid crystal layer covering the metal nanorods on the metal nanorods;
wherein the simulation structure data comprises: the thickness of the transparent material layer, the size and the setting angle of the metal nano-rod, and the deflection angle of liquid crystal molecules in the liquid crystal layer.
In a fourth aspect, an embodiment of the present invention further provides a 3D projection system, including the above 3D display device, where the 3D projection system further includes:
the light source is used for providing incident light for the 3D display device, so that the 3D display device reflects the incident light, and the reflected light forms the 3D display picture.
Preferably, the substrate is a flexible substrate; the 3D display device is in a strip shape and comprises a plurality of display units, and the display units are continuously arranged in the same direction and connected in pairs;
the 3D projection system further comprises:
the picture switching device comprises a first rotating wheel and a second rotating wheel, one end of the 3D display device is fixed to the first rotating wheel, the other end of the 3D display device is fixed to the second rotating wheel, and after one of the first rotating wheel and the second rotating wheel receives power, the other rotating wheel is driven to rotate so as to switch a display unit in the 3D display device.
The invention has the beneficial effects that: different from the situation of the prior art, the method can realize real three-dimensional image display to obtain a three-dimensional 3D display image, and has wider application scenes.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments of the present invention will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without inventive labor.
Fig. 1 is a schematic cross-sectional structure diagram of a 3D display device according to a first embodiment of the invention;
FIG. 2 is a schematic diagram of a sub-pixel element of a display unit in accordance with certain preferred embodiments of the invention;
FIG. 3 is a schematic representation of the principles of stereoscopic imaging in accordance with some preferred embodiments of the invention;
FIG. 4 is a schematic view of the arrangement angle of the metal nanorods according to some preferred embodiments of the present invention;
fig. 5 is a schematic structural view of a 3D display device according to further preferred embodiments of the present invention;
fig. 6 is a flowchart illustrating a simulation method for determining a structure of a 3D display device according to a second embodiment of the present invention;
fig. 7 is a schematic flow chart illustrating a method for manufacturing a 3D display device according to a third embodiment of the invention;
fig. 8 is a schematic diagram of the structure of a 3D projection system according to some preferred embodiments of the invention.
Description of reference numerals:
10-3D display devices; 11-a substrate; 12-a display unit; 20-a sub-pixel unit; 21-a reflective layer; 22-a layer of transparent material; 23-metal nanorods; 24-a liquid crystal layer; 80-3D projection systems; 81-a 3D display device; 82-picture switching means; 821-a first rotating wheel; 822-a second rotating wheel; 83-light source.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the invention, are within the scope of the invention.
Referring to fig. 1, fig. 1 is a schematic cross-sectional structure diagram of a 3D display device according to a first embodiment of the present invention, where the device 10 includes:
a substrate 11;
the display device comprises at least one display unit 12 arranged on the substrate 11, wherein each display unit 12 corresponds to a 3D display picture, when the display unit 12 is irradiated by a light source at a preset angle, incident light is reflected, and the reflected light forms the 3D display picture.
By adopting the device, the invention can realize real three-dimensional image display and obtain a three-dimensional 3D display image, and the application scene is wider.
The 2 display units in fig. 1 are only exemplary, and the 3D display device of the present invention may include 1 or more than 1 display unit, and the number of the display units is not limited.
The following describes a specific structure of the display unit by way of example.
In some preferred embodiments of the present invention, the display unit 12 includes a plurality of sub-pixel units 20, referring to fig. 2, each sub-pixel unit 20 corresponds to a display information in the 3D display frame, and each sub-pixel unit 20 includes:
a reflective layer 21 on the substrate 11;
a transparent material layer 22 on the reflective layer 21;
metal nanorods 23 located on the transparent material layer 22;
a liquid crystal layer 24 covering the metal nanorods 23;
the thickness of the transparent material layer 22, the size and the setting angle of the metal nanorods 23, and the deflection angle of the liquid crystal molecules in the liquid crystal layer 24 satisfy that when the sub-pixel unit 20 is illuminated by a light source at a predetermined position at a predetermined angle, the reflected light can form display information corresponding to the sub-pixel unit 20.
Wherein, the reflecting layer 21 is used for reflecting light; the transparent material layer 22 is used for light penetration; the metal nano-rod 23 is used for controlling the imaging of the reflected light, and enabling the light with a specific wavelength to pass through, so that the unnecessary light cannot pass through, and the displayed image presents corresponding colors; the liquid crystal layer 24 serves to control light transmittance.
The structure of the sub-pixel unit 20 is a metamaterial, which has a special property not possessed by a natural material because the metamaterial has an artificial composite structure having extraordinary physical properties not possessed by a natural material. By utilizing the light manipulation of the metamaterial, the angle of the reflected light can be different when the light source at the preset position irradiates the 3D display device 10 at the preset angle, so that the purpose of imaging at the specific position is achieved, and the three-dimensional image display can be really realized. The principle of stereoscopic imaging is briefly explained below.
Referring to fig. 3, if the incident light irradiates on the metal nanorods 23, the light is directly reflected out; if the incident light irradiates on the transparent material layer 22, the light first propagates in the transparent material layer 22 and is reflected by the reflective layer 21, and then the reflected light exits the transparent material layer 22. Because the metal nanorods 23 are arranged at different angles, the outgoing angles of the reflected light rays are different, and the outgoing angles of the reflected light rays are different due to the different incident positions and angles of the incident light rays, the propagation of the light rays can be controlled by controlling the arrangement angles of the metal nanorods 23 and the positions and angles of the 3D display device 10 irradiated by the incident light rays, the outgoing light rays at different angles can be obtained, and the three-dimensional 3D display image can be obtained. In addition, as the sizes of the metal nanorods 23 are different, the positions of the formed 3D display images are also different, and the sizes of the metal nanorods 23 can be adjusted according to different application scenes, so that the imaging effect of the 3D images is optimal, and the application of the 3D holographic technology is wider.
Referring to fig. 4, the arrangement angle of the metal nanorods 23 is an included angle between the length direction of the metal nanorods 23 and the set direction parallel to the substrate plane, for example: the length direction of the metal nano-rod 23 forms an included angle phi with the x-axis.
In the above embodiments, the reflective layer 21 may be made of a metal material. Preferably, the reflective layer 21 and/or the metal nanorods 23 are made of gold. Of course, in other preferred embodiments, the reflective layer 21 and/or the metal nanorods 23 can also be made of other metals (e.g., silver or copper), and the invention is not limited thereto.
In some preferred embodiments of the present invention, the substrate 11 is a flexible substrate.
In other preferred embodiments of the present invention, the 3D display device 10 includes a plurality of display units 12, and the plurality of display units 12 are arranged in series in the same direction and connected two by two, so that the 3D display device 10 is formed in a band shape, and when the substrate 11 is a flexible substrate, the 3D display device 10 is similar to a motion picture film, see fig. 5.
In the above embodiments, one display unit corresponds to one 3D display frame, and the structure of each display unit corresponds to the 3D display frame corresponding to the display unit. A method of how to determine the structure of each display unit is explained below.
Referring to fig. 6, fig. 6 is a schematic flowchart of a simulation method for determining a structure of a 3D display device according to a second embodiment of the present invention, where the method includes:
step S61: in a simulation system, forming a 3D display device to be adjusted, the 3D display device comprising: the display device comprises a substrate and at least one display unit arranged on the substrate, wherein each display unit corresponds to a 3D display picture;
step S62: for each display unit, performing simulation display on the display unit according to a 3D display picture to be displayed by the display unit, and adjusting the structural data of the display unit according to a simulation result;
step S63: when the adjusted display unit meets the condition that the incident light is reflected under the irradiation of the simulation light source, and the reflected light forms a corresponding 3D display picture, determining required simulation data, wherein the required simulation data comprises: current simulation structure data of the display unit, and a relative position and an illumination angle of a current simulation light source and the 3D display device.
By adopting the method, the simulation system can be used for calculating, and when the 3D imaging effect is optimal, the simulation structure data of the display unit in the 3D display device and the relative position and the irradiation angle of the light source and the 3D display device are obtained, so that the 3D display device is manufactured, the real three-dimensional image display is realized, and the application scene is wider.
In some preferred embodiments of the present invention, the simulation system may be Matlab software, and the G-S algorithm, i.e. the optimal matching algorithm, is adopted in the Matlab software for simulation calculation.
In an application scene, a display unit A corresponds a 3D display picture, calculates through adopting the simulation system, obtains the size of metal nanorod in the display unit A, later increases a laser source again, constantly adjusts the angle that sets up of metal nanorod, the relative position and the irradiation angle of light source and 3D display device, and the 3D that shows up to emulation display shows that the image effect of image is best, records current display unit A's simulation data: the simulation structure data of the display unit A, and the relative position and illumination angle of the current simulation light source and the 3D display device.
The simulation structure data of the display unit A comprises simulation structure data of all sub-pixel units in the display unit A. For example: the simulation structure data of the sub-pixel unit a in the display unit A are as follows: a gold plating layer is arranged on the substrate; a transparent material layer with the thickness of 90nm is arranged on the gold-plated layer; a gold nanorod is arranged on the transparent material layer, and the length, the width and the height of the gold nanorod are respectively 200nm, 80nm and 30 nm; a liquid crystal layer is covered on the gold nanorods; and the setting angle of the gold nanorods in the subpixel unit a and the deflection angle of liquid crystal molecules in the liquid crystal layer.
And manufacturing a 3D display device according to the simulation structure data calculated by simulation, placing the light source and the 3D display device according to the relative position calculated by simulation, and controlling the light source to irradiate the 3D display device according to the irradiation angle obtained by simulation, so that a 3D holographic stereo image is obtained, and real three-dimensional image display is realized.
A method of fabricating a 3D display device based on simulation data will be described below.
Referring to fig. 7, fig. 7 is a schematic flow chart illustrating a manufacturing method of a 3D display device according to a third embodiment of the present invention, where the method includes:
step S71: acquiring simulation structure data of each display unit in the 3D display device;
step S72: and forming the 3D display device according to the simulation structure data.
By adopting the method, the 3D display device can be manufactured according to the simulation structure data, not only can real three-dimensional image display be realized, but also the imaging effect is good, and better visual experience is brought to users.
In some preferred embodiments of the present invention, the simulation structure data in step S71 includes: the thickness of the transparent material layer, the size and the setting angle of the metal nano rod and the deflection angle of liquid crystal molecules in the liquid crystal layer are reduced;
step S72 includes:
step S721: providing a substrate;
preferably, the substrate in this step is a flexible substrate.
Step S722: forming a reflective layer on the substrate;
step S723: forming a transparent material layer on the reflective layer;
step S724: forming metal nanorods on the transparent material layer;
specifically, a reflecting layer is plated on the transparent material layer through a magnetron sputtering process, and the reflecting layer is manufactured into metal nanorods through a photoetching process according to the size and the set angle of the metal nanorods in each sub-pixel unit.
Step S725: forming a liquid crystal layer covering the metal nanorods on the metal nanorods;
in the above embodiment, according to the simulation data of each display unit, the reflective layer of each display unit may be first plated on the substrate; respectively forming transparent material layers on the reflecting layer of each display unit; then, respectively forming metal nanorods on the transparent material layer of each display unit according to the size and the set angle of the metal nanorods in each sub-pixel unit of each display unit; and finally, respectively forming a liquid crystal layer covering the metal nanorods on each metal nanorod according to the deflection angle of liquid crystal molecules in the liquid crystal layer in each sub-pixel unit of each display unit. Of course, each display unit may be manufactured separately, and then the manufactured display units may be spliced together to form the 3D display device, which is not limited in the present invention.
In order to realize 3D display, the present invention further provides a 3D projection system, including the above 3D display device, further including: the light source is used for providing incident light for the 3D display device, so that the 3D display device reflects the incident light, and the reflected light forms the 3D display picture.
Therefore, the light source irradiates the reflected light of the 3D display device to form a three-dimensional image, the three-dimensional image with three-dimensional and layering effects can be displayed, and better visual experience is brought to a user.
In the above embodiment, the light source may be a monochromatic light source, so as to obtain a monochromatic 3D holographic display image; of course, the light source may also include: red, green and blue light sources to obtain a colored 3D holographic display image, which is not limited in the present invention.
After the 3D display device is manufactured, the size and the setting angle of each metal nanorod and the deflection angle of liquid crystal molecules in the liquid crystal layer above each metal nanorod in each display unit cannot be changed, so that when a light source irradiates one display unit, the generated 3D display picture is fixed, and if dynamic display of the 3D display picture is to be realized, the display units in the 3D display device must be rapidly switched.
Referring to fig. 8, in some preferred embodiments of the present invention, in the 3D projection system 80, the substrate is a flexible substrate; the 3D display device 81 is in a belt shape and includes a plurality of display units, and the plurality of display units are continuously arranged in the same direction and connected two by two;
the 3D projection system 80 further comprises:
the picture switching device 82 includes a first rotating wheel 821 and a second rotating wheel 822, one end of the 3D display device 81 is fixed on the first rotating wheel 821, the other end is fixed on the second rotating wheel 822, and after one of the first rotating wheel 821 and the second rotating wheel 822 receives power, the other rotating wheel is driven to rotate so as to switch the display unit in the 3D display device 81.
Therefore, when the image switching device 82 operates at a high speed, the display units in the 3D display device 81 being shown are switched at a high frame rate, and the position of the light source 83 and the angle at which the light source 83 illuminates the 3D display device are adjusted every time one display unit is switched, so that not only is 3D holographic display realized and a realistic stereoscopic image obtained, but also different 3D display images can be dynamically displayed, thereby providing an immersive experience and an impressive visual experience for a user.
In conclusion, the invention can realize real three-dimensional image display and obtain a three-dimensional 3D display image, and the application scene is wider.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the description and claims of this patent does not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships are changed accordingly.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (8)

1. A3D display device, comprising:
a substrate;
the display unit is arranged on the substrate, each display unit corresponds to a 3D display picture, when the display unit is irradiated by a light source at a preset position at a preset angle, incident light is reflected, and the reflected light forms the 3D display picture;
the display unit comprises a plurality of sub-pixel units, each sub-pixel unit corresponds to display information in the 3D display picture, and each sub-pixel unit comprises:
a reflective layer on the substrate;
a transparent material layer on the reflective layer;
metal nanorods on the transparent material layer;
a liquid crystal layer covering the metal nanorods;
the thickness of the transparent material layer, the size and the setting angle of the metal nano-rods and the deflection angle of liquid crystal molecules in the liquid crystal layer meet the requirement that when the sub-pixel units are irradiated by a light source at a preset position at a preset angle, reflected light can form display information corresponding to the sub-pixel units.
2. The 3D display device of claim 1, wherein the reflective layer and/or the metal nanorods are fabricated using gold.
3. The 3D display device according to claim 1, wherein the substrate is a flexible substrate.
4. A 3D display device according to claim 1 or 3, comprising a plurality of display units arranged in succession in the same direction and connected two by two such that the 3D display device is formed in a band shape.
5. A simulation method of determining the structure of a 3D display device according to any of claims 1-4, comprising:
in a simulation system, forming a 3D display device to be adjusted, the 3D display device comprising: the display device comprises a substrate and at least one display unit arranged on the substrate, wherein each display unit corresponds to a 3D display picture;
for each display unit, performing simulation display on the display unit according to a 3D display picture to be displayed by the display unit, and adjusting the structural data of the display unit according to a simulation result;
when the adjusted display unit meets the condition that the incident light is reflected under the irradiation of the simulation light source, and the reflected light forms a corresponding 3D display picture, determining required simulation data, wherein the required simulation data comprises: current simulation structure data of the display unit, and a relative position and an illumination angle of a current simulation light source and the 3D display device.
6. A method for manufacturing a 3D display device is characterized by comprising the following steps:
acquiring simulation structure data of each display unit in the 3D display device according to claim 5;
forming the 3D display device according to the simulation structure data;
the step of forming the 3D display device according to the simulation structure data includes:
providing a substrate;
forming a reflective layer on the substrate;
forming a transparent material layer on the reflective layer;
forming metal nanorods on the transparent material layer;
forming a liquid crystal layer covering the metal nanorods on the metal nanorods;
wherein the simulation structure data comprises: the thickness of the transparent material layer, the size and the setting angle of the metal nano-rod, and the deflection angle of liquid crystal molecules in the liquid crystal layer.
7. A3D projection system comprising the 3D display device of any of claims 1 to 4, the 3D projection system further comprising:
the light source is used for providing incident light for the 3D display device, so that the 3D display device reflects the incident light, and the reflected light forms the 3D display picture.
8. The 3D projection system of claim 7,
the substrate is a flexible substrate; the 3D display device is in a strip shape and comprises a plurality of display units, and the display units are continuously arranged in the same direction and connected in pairs;
the 3D projection system further comprises:
the picture switching device comprises a first rotating wheel and a second rotating wheel, one end of the 3D display device is fixed to the first rotating wheel, the other end of the 3D display device is fixed to the second rotating wheel, and after one of the first rotating wheel and the second rotating wheel receives power, the other rotating wheel is driven to rotate so as to switch a display unit in the 3D display device.
CN201810373449.0A 2018-04-24 2018-04-24 3D display device, simulation method, manufacturing method and 3D projection system Active CN108572461B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101218621A (en) * 2005-04-01 2008-07-09 博达公司 Display systems and devices having screens with optical fluorescent materials
CN105372824A (en) * 2015-12-22 2016-03-02 苏州苏大维格光电科技股份有限公司 Naked eye 3D laser display device
CN106501953A (en) * 2016-12-28 2017-03-15 王德龙 A kind of 3D projection films and/or using method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101218621A (en) * 2005-04-01 2008-07-09 博达公司 Display systems and devices having screens with optical fluorescent materials
CN105372824A (en) * 2015-12-22 2016-03-02 苏州苏大维格光电科技股份有限公司 Naked eye 3D laser display device
CN106501953A (en) * 2016-12-28 2017-03-15 王德龙 A kind of 3D projection films and/or using method

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