CN108560927B - Steel rib column hoisting system and use method thereof - Google Patents
Steel rib column hoisting system and use method thereof Download PDFInfo
- Publication number
- CN108560927B CN108560927B CN201810074676.3A CN201810074676A CN108560927B CN 108560927 B CN108560927 B CN 108560927B CN 201810074676 A CN201810074676 A CN 201810074676A CN 108560927 B CN108560927 B CN 108560927B
- Authority
- CN
- China
- Prior art keywords
- steel
- column
- steel rib
- rib column
- turntable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/162—Handles to carry construction blocks
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
Description
技术领域technical field
本发明涉及钢骨柱的安装,特别涉及一种钢骨柱的吊装系统。The invention relates to the installation of steel frame columns, in particular to a hoisting system for steel frame columns.
背景技术Background technique
钢骨混凝土柱是指将钢骨柱置于混凝土柱中,以增强混凝土柱承载能力的新型结构柱。常用的钢骨柱的截面有十字形和方管形。Steel-reinforced concrete column refers to a new type of structural column in which the steel-reinforced concrete column is placed in the concrete column to enhance the bearing capacity of the concrete column. The cross-sections of commonly used steel columns are cross-shaped and square-tube-shaped.
钢骨混凝土柱具有强度高、构件截面尺寸小、与混凝土握裹力强、节约混凝土、增加使用空间、有效提高构件承载能力,减小构件轴压比等优点,因此被经常用于在大型建筑结构中。Steel-reinforced concrete columns have the advantages of high strength, small cross-sectional size of components, strong grip with concrete, saving concrete, increasing the use space, effectively improving the bearing capacity of components, and reducing the axial compression ratio of components, so they are often used in large buildings. in the structure.
目前,钢骨柱的吊装主要采用塔吊进行。塔吊主要包括竖立固定于地面的塔身和位于塔身顶部的水平吊臂,吊臂上安装有可以沿吊臂长度方向运动的吊钩。吊钩将钢骨柱从地面吊起后,移动至待安装位置。At present, the hoisting of steel-frame columns is mainly carried out by tower cranes. The tower crane mainly includes a tower body that is erected and fixed on the ground and a horizontal boom located on the top of the tower body. The boom is installed with a hook that can move along the length of the boom. After the hook lifts the steel column from the ground, it moves to the position to be installed.
塔吊能够吊起的最大重量与吊钩距离塔身的垂直距离有关,吊钩越是远离塔身,能够起吊的最大重量就越小。当钢骨柱重量较大时(例如超过10吨),塔吊能够吊装的范围半径会远小于吊臂的长度,此时,就需要加密设置塔吊,减小相邻两个塔吊之间的距离。但是塔吊密度大,不同塔吊的吊臂覆盖范围会有很多重叠,从而大大增加了群塔作业风险,极易造成事故的发生。The maximum weight that the tower crane can lift is related to the vertical distance between the hook and the tower body. The farther the hook is from the tower body, the smaller the maximum weight that can be lifted. When the weight of the steel-frame column is large (for example, more than 10 tons), the radius of the range that the tower crane can hoist will be much smaller than the length of the boom. At this time, it is necessary to set up the tower cranes in an encrypted manner to reduce the distance between two adjacent tower cranes. However, the density of tower cranes is high, and the boom coverage of different tower cranes will overlap a lot, which greatly increases the risk of group tower operation and easily causes accidents.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的是提供一种钢骨柱的吊装系统,能够减少大型塔吊的数量,优化了塔吊的布置,有效降低施工成本,同时有效降低群塔作业的风险。An object of the present invention is to provide a hoisting system for steel frame columns, which can reduce the number of large tower cranes, optimize the layout of tower cranes, effectively reduce construction costs, and effectively reduce the risk of group tower operations.
本发明的另一个目的是提供一种钢骨柱的吊装系统的使用方法,运用该方法能够灵活快速实现钢骨柱的水平运输和安装,操作简单高效。Another object of the present invention is to provide a method for using a hoisting system for a steel frame, by which the horizontal transportation and installation of the steel frame can be flexibly and quickly realized, and the operation is simple and efficient.
本发明的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
一种钢骨柱的吊装系统包括滑移轨道、龙门吊装置、转盘、运输动力装置、至少两个运输小车和至少两个顶升装置;所述滑移轨道水平铺设在钢骨柱需要安装的同一个楼层上,滑移轨道的起始端位于靠近建筑物的外围处,滑移轨道的终端延伸至钢骨柱的安装位置;在滑移轨道上放置有运输小车,运输动力装置带动运输小车沿滑移轨道移动,每个运输小车上都安装有顶升装置,顶升装置能够将钢骨柱抬起;滑移轨道设置有转角,所述转盘安装在滑移轨道的转角处,钢骨柱的中心移动至转角时,位于钢骨柱中心正下方的转盘带动钢骨柱转动,实现钢骨柱的转向;龙门吊装置固定于钢骨柱安装位置旁边的楼面板上,龙门吊装置将运输至安装位置的钢骨柱吊起并安装在预定位置。A hoisting system for a steel frame column includes a sliding track, a gantry crane, a turntable, a transport power device, at least two transport trolleys and at least two jacking devices; the sliding track is horizontally laid at the same place where the steel frame column needs to be installed. On one floor, the starting end of the sliding track is located near the periphery of the building, and the end of the sliding track extends to the installation position of the steel column; a transport trolley is placed on the sliding track, and the transport power device drives the transport trolley along the sliding track. The sliding track moves, and a jacking device is installed on each transport trolley, which can lift the steel column; the sliding track is provided with a corner, the turntable is installed at the corner of the sliding track, and the steel column is When the center moves to the corner, the turntable located just below the center of the steel frame drives the steel frame to rotate to realize the steering of the steel frame; the gantry crane is fixed on the floor panel next to the installation position of the steel frame, and the gantry crane will be transported to the installation position The steel column is suspended and installed in the predetermined position.
通过采用上述技术方案,能够减少大型塔吊的数量,优化了塔吊的布置,有效降低施工成本,同时有效降低群塔作业的风险。By adopting the above technical solution, the number of large tower cranes can be reduced, the arrangement of the tower cranes is optimized, the construction cost is effectively reduced, and the risk of group tower operation is effectively reduced.
作为优选地,转盘包括一块承托板和设置于承托板同侧的多个滚轮,多个滚轮呈圆形等角度分布,滚轮通过一滚轴转动支撑在承托板上,所述滚轴指向多个滚轮组成的圆形的圆心。Preferably, the turntable includes a bearing plate and a plurality of rollers arranged on the same side of the bearing plate, the plurality of rollers are distributed in a circle and equiangular, and the rollers are rotatably supported on the bearing plate by a roller, and the rollers are rotatably supported on the bearing plate. Point to the center of the circle formed by the multiple rollers.
通过采用上述技术方案,该转盘只能围绕自身的轴心转动,而在水平方向不会产生位移,用于钢骨柱的转向时更加安全。By adopting the above technical solution, the turntable can only rotate around its own axis without displacement in the horizontal direction, which is safer when used for steering the steel-frame column.
作为优选地,所述承托板为圆形,所述多个滚轮组成的圆形与承托板为同心圆。Preferably, the supporting plate is circular, and the circle formed by the plurality of rollers is concentric with the supporting plate.
通过采用上述技术方案,方便了滚轮的安装定位。By adopting the above technical solution, the installation and positioning of the roller is facilitated.
作为优选地,所述滑移轨道包括两根平行设置的滑轨,两根滑轨之间用多根固定梁连接。Preferably, the sliding rail includes two parallel sliding rails, and the two sliding rails are connected by a plurality of fixed beams.
通过采用上述技术方案,固定梁连接组成的滑轨骨架,使得滑移轨道安装更方便,且整体稳定性更好。By adopting the above technical solution, the sliding rail frame formed by the connection of the fixed beams makes the installation of the sliding rail more convenient and the overall stability is better.
作为优选地,运输小车包括车架和设置于车架底部的滑轮和限位板;滑轮能够在滑轨上滚动;限位板位于滑轮的外侧,其底部延伸至滑轨的侧面以限定运输小车只能沿滑轨的长度方向移动。Preferably, the transport trolley includes a frame, a pulley and a limit plate arranged at the bottom of the frame; the pulley can roll on the slide rail; the limit plate is located outside the pulley, and its bottom extends to the side of the slide rail to define the transport trolley Only move along the length of the rail.
通过采用上述技术方案,保证了运输小车不会在移动过程中从滑轨上掉落。By adopting the above technical solution, it is ensured that the transport trolley will not fall off the slide rail during the moving process.
作为优选地,所述顶升装置为千斤顶。Preferably, the jacking device is a jack.
通过采用上述技术方案,操作简单、施工现场取材方便。By adopting the above technical scheme, the operation is simple, and the construction site is convenient to obtain materials.
作为优选地,所述滑移轨道水平铺设在钢骨柱需要安装的同一个楼层的楼面板上。Preferably, the sliding track is horizontally laid on the floor panel of the same floor where the steel-framed column needs to be installed.
通过采用上述技术方案,当楼面板已经施工完成时,滑移轨道铺在楼面板上更加稳固,安装更加方便。By adopting the above technical solution, when the construction of the floor panel has been completed, the sliding track is more stable on the floor panel, and the installation is more convenient.
作为优选地,还包括多个支撑架,支撑架包括两根立杆和一根连接梁;两根立杆平行固定在地面上,所述连接梁固接于两根立杆的中间,位于立杆的顶端位置;所述滑移轨道水平铺设在支撑架的连接梁上以及需要安装钢骨架楼层的底部楼层的混凝土梁上。Preferably, it also includes a plurality of support frames, the support frame includes two vertical rods and a connecting beam; the two vertical rods are fixed on the ground in parallel, and the connecting beam is fixed in the middle of the two vertical rods and is located at the top of the vertical rods Position; the sliding track is laid horizontally on the connecting beam of the support frame and on the concrete beam on the bottom floor of the floor where the steel frame needs to be installed.
通过采用上述技术方案,当楼面板未完成施工时,用支撑架方案两样能够解决钢骨柱的水平运输问题。By adopting the above technical solutions, when the floor slab is not finished construction, the horizontal transportation problem of the steel column can be solved by using the support frame solution.
作为优选地,所述龙门吊装置包括龙门架和设置于龙门架顶部的电动葫芦;所述运输动力装置为固定于楼面板的多个卷扬机,所述卷扬机安装于钢骨柱每个前进方向的滑移轨道的端头,所述卷扬机包括钢丝绳,钢丝绳的一端连接在运输小车上。Preferably, the gantry hoisting device includes a gantry frame and an electric hoist arranged on the top of the gantry frame; the transportation power device is a plurality of hoists fixed on the floor panel, and the hoists are installed on the sliding surfaces of the steel frame columns in each advancing direction. To move the end of the track, the hoist includes a wire rope, and one end of the wire rope is connected to the transport trolley.
通过采用上述技术方案,电动葫芦操作方便;作为运输动力的卷扬机可以控制移动速度,确保钢骨柱的运输安全。By adopting the above technical scheme, the electric hoist is easy to operate; the hoist as the transport power can control the moving speed to ensure the transport safety of the steel frame.
一种钢骨柱的吊装系统的使用方法,包括以下步骤:A method of using a hoisting system for a steel frame column, comprising the following steps:
S1、将两个小车安装在滑移轨道上,并移动至滑移轨道靠近建筑物的外围处的起始端,并调整两个小车之间的间距;S1. Install two trolleys on the sliding track, move to the starting end of the sliding track near the periphery of the building, and adjust the distance between the two trolleys;
S2、将钢骨柱吊装至两个运输小车上;S2. Hoist the steel frame to two transport trolleys;
S3、运输动力装置带动运输小车沿滑移轨道向前移动;S3. The transport power device drives the transport trolley to move forward along the sliding track;
S4、当钢骨柱的重心移动至滑移轨道的转角中心时,停止移动,用安装于运输小车上的顶升装置将钢骨柱顶起,在转角处的滑移轨道上搭设一块钢板,将转盘放置在钢板上,并使转盘的转动轴心与钢骨柱的重心重合;S4. When the center of gravity of the steel column moves to the center of the corner of the sliding track, stop moving, use the jacking device installed on the transport trolley to lift the steel column, and set up a steel plate on the sliding track at the corner. Place the turntable on the steel plate, and make the rotation axis of the turntable coincide with the center of gravity of the steel column;
S5、顶升装置回落,使钢骨柱落于转盘上表面;S5. The jacking device falls back so that the steel column falls on the upper surface of the turntable;
S6、人工或机械带动转盘转动,使钢骨柱转动至与另一个方向的滑移轨道方向相同;S6, manually or mechanically drive the turntable to rotate, so that the steel column rotates to the same direction as the sliding track in the other direction;
S7、在另一个方向的滑移轨道上钢骨柱的两端的下面安装运输小车,并用运输小车上的顶升装置将钢骨柱顶起;S7. Install a transport trolley below both ends of the steel frame on the sliding track in the other direction, and use the jacking device on the transport trolley to jack up the steel frame;
S8、取出转盘和钢板,将钢骨柱回落至运输小车上;S8. Take out the turntable and the steel plate, and drop the steel frame back to the transport trolley;
S9、运输小车向前移动,重复S4~S8步骤,直至钢骨柱移动至吊装位置;S9. The transport trolley moves forward, and steps S4 to S8 are repeated until the steel frame moves to the hoisting position;
S10、龙门吊将钢骨柱吊起并安装在预定位置。S10. The gantry crane lifts the steel frame column and installs it at the predetermined position.
通过采用上述技术方案,运用该方法能够灵活快速实现钢骨柱的水平运输和安装,操作简单高效。By adopting the above technical solution, the method can flexibly and quickly realize the horizontal transportation and installation of the steel-frame column, and the operation is simple and efficient.
综上所述,本发明具有以下有益效果:To sum up, the present invention has the following beneficial effects:
1、减少了大型塔吊的投入,优化了塔吊的布置,有效降低了施工的成本;1. Reduce the investment of large tower cranes, optimize the layout of tower cranes, and effectively reduce the cost of construction;
2、有效降低了群塔作业的风险;2. Effectively reduce the risk of group tower operation;
3、该方案相比塔吊吊装的方式,不需考虑群塔作业时的相互避让问题,从而大大缩短工期;3. Compared with the hoisting method of tower crane, this scheme does not need to consider the problem of mutual avoidance during group tower operation, thus greatly shortening the construction period;
4、该方案相比塔吊吊装方式,具有能够在夜间作业的优势;4. Compared with the hoisting method of tower crane, this scheme has the advantage of being able to work at night;
5、塔吊基础的相应减少,防止了大量建筑垃圾的产生,减小了对地下资源的污染。5. The corresponding reduction of the tower crane foundation prevents the generation of a large amount of construction waste and reduces the pollution to underground resources.
附图说明Description of drawings
图1是钢骨柱吊装系统整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the steel column hoisting system;
图2是钢骨柱运至转角时吊装系统的局部结构示意图;Figure 2 is a schematic diagram of the partial structure of the hoisting system when the steel-frame column is transported to the corner;
图3是滑移轨道与运输小车结构示意图;Fig. 3 is a schematic diagram of the structure of the sliding track and the transport trolley;
图4是运输动力装置结构示意图;Figure 4 is a schematic diagram of the structure of the transport power plant;
图5是转角处滑轨预留缝结构示意图;FIG. 5 is a schematic view of the structure of the reserved slot for the slide rail at the corner;
图6是转盘的整体结构图;Fig. 6 is the overall structure diagram of the turntable;
图7是龙门吊装置整体结构示意图;7 is a schematic diagram of the overall structure of the gantry crane;
图8是钢骨柱安装层以下仅完成混凝土梁时支撑架搭设滑移轨道结构示图;Figure 8 is a structural diagram of the support frame erecting a slip track when only the concrete beam is completed below the steel column installation layer;
图9是支撑架整体结构图。Figure 9 is an overall structural diagram of the support frame.
图中,1、滑移轨道;11、起始端;12、终端;13、滑轨;14、固定梁;15、枕木;16、转角;161、钢板;17、预留缝;2、龙门吊装置;21、龙门架;211、立柱;212、横梁;213、柱脚;214、扩大受力板;22、电动葫芦;23、揽风绳;3、转盘;31、承托板;32、滚轮;33、滚轴;34、支撑板;4、运输动力装置;41、卷扬机;42、钢丝绳;43、挂勾;5、运输小车;51、车架;52、滑轮;53、限位板;6、顶升装置;61、千斤顶;7、支撑架;71、立杆;72、连接梁;73、斜撑杆;74、底梁;81、楼面板;82、钢骨柱;83、混凝土梁。In the figure, 1, sliding track; 11, starting end; 12, terminal; 13, sliding rail; 14, fixed beam; 15, sleeper; 16, corner; 161, steel plate; 17, reserved seam; 2, gantry crane ; 21, Gantry; 211, Column; 212, Beam; 213, Column foot; 214, Expanded stress plate; 22, Electric hoist; 23, Wind rope; 3, Turntable; 31, Support plate; 32, Roller ;33, roller; 34, support plate; 4, transport power unit; 41, winch; 42, wire rope; 43, hook; 5, transport trolley; 51, frame; 52, pulley; 53, limit plate; 6. Jacking device; 61. Jack; 7. Support frame; 71. Upright pole; 72. Connecting beam; 73. Diagonal strut; 74. Bottom beam; 81. Floor slab; beam.
具体实施方式Detailed ways
以下结合附图对本发明作进一步详细说明。其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”、“下”、“底面”和“顶面”指的是附图中的方向,词语 “内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The present invention will be further described in detail below with reference to the accompanying drawings. Wherein the same parts are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "top", "bottom", "bottom" and "top" used in the following description refer to the Orientation, the words "inner" and "outer" refer respectively to directions toward or away from the geometric center of a particular component.
实施例一:Example 1:
如图1与图2所示,一种钢骨柱的吊装系统,包括滑移轨道1、龙门吊装置2、转盘3、运输动力装置4、至少两个运输小车5和至少两个顶升装置6。滑移轨道1水平铺设在钢骨柱82需要安装的同一个楼层上,滑移轨道1的起始端11位于靠近建筑物的外围处,滑移轨道1的终端12延伸至钢骨柱82的安装位置。龙门吊装置2固定于钢骨柱82安装位置旁边的楼面板81上,龙门吊装置2将运输至安装位置的钢骨柱82吊起并安装在预定位置。As shown in Figures 1 and 2, a hoisting system for a steel column includes a sliding track 1, a
使用时,先将钢骨柱82从建筑物的外围处吊装至滑移轨道1上的运输小车5上;运输小车5将钢骨柱82移动至安装位置附近,移动过程中,用转盘3实现钢骨柱82的转向;最后用龙门吊装置2将钢骨柱82吊起并安装。When in use, the
该方案主要通过将钢骨柱82用滑移轨道1进行运输,用龙门吊装置2进行吊装的方式,减少了大型塔吊的数量,优化了塔吊的布置,有效降低了施工的成本,同时有效降低了群塔作业的风险。由于该方案相比塔吊吊装的方式,不需考虑群塔作业时的相互避让问题,从而大大缩短工期,进一步降低了施工总成本。此外,工期紧张时,本工法还可以在夜间进行滑移、吊装作业,相比塔吊吊装方式能够进一步缩短工期。而且塔吊基础的相应减少,防止了大量建筑垃圾的产生,减小了对地下资源的污染。This scheme mainly reduces the number of large tower cranes, optimizes the layout of tower cranes, effectively reduces the construction cost, and effectively reduces the Risk of tower operation. Compared with the hoisting method of tower crane, this scheme does not need to consider the mutual avoidance problem during group tower operation, thus greatly shortening the construction period and further reducing the total construction cost. In addition, when the construction period is tight, this construction method can also perform sliding and hoisting operations at night, which can further shorten the construction period compared with the tower crane hoisting method. Moreover, the corresponding reduction of the tower crane foundation prevents the generation of a large amount of construction waste and reduces the pollution to the underground resources.
该方案主要适用于建筑整体跨度大,钢骨柱82单体构件重量大,塔吊覆盖区域内起重能力有限的工程,尤其适用于每个楼座有多个核心筒,钢骨柱82分布局部集中,整体分散的建筑结构。在塔吊无法覆盖的范围内,采用该方案进行钢骨柱的吊装,从而形成综合吊装方案,提高作业效率、降低施工总成本。This scheme is mainly suitable for projects with large overall span of the building, heavy single component of
如图3所示,滑移轨道1包括两根平行设置的滑轨13,两根滑轨13之间用多根固定梁14连接。滑轨13的材料可以是12#工字钢,两根平行的工字钢之间的距离可以是1.4m。横向固定梁14可以是12#槽钢,沿滑轨13的长度方向按照间距为800mm等间距设置,固定梁14的两端与滑轨13焊接。滑移轨道1水平铺设在钢骨柱82需要安装的同一个楼层的楼面板81上。为了防止滑移轨道1对楼面板81的损伤,可以在滑移轨道1下铺设枕木15,枕木15可以是100×100mm大小,长2m,相邻两根枕木15的间距可以是300mm。As shown in FIG. 3 , the sliding rail 1 includes two parallel sliding
如图3所示,在滑移轨道1上放置有运输小车5,运输小车5包括车架51和位于车架51底部的滑轮52。运输小车5的车架51可以采用10#工字钢和L70角钢焊接而成。两根工字钢的两端搭设在两根滑轨13上,两根工字钢相互平行,中间用多根角钢支撑固定。运输小车5的底部四个角设置有滑轮52,滑轮52能够在滑轨13上滚动。为了限制运输小车5在垂直于滑轨13的方向移动,在车架51的四个角焊接限位板53,限位板53位于滑轮52的外侧,其底部延伸至滑轨13的侧面。在限位板53的限定下,运输小车5只能沿滑轨13的长度方向移动。运输小车5车架51不限于上述方案,可以采用建筑常用的钢材材料进行焊接加工,只要车架51能够承受钢骨柱82的重量即可。As shown in FIG. 3 , a
如图4所示,运输动力装置4可以是固定于楼面板81的多个卷扬机41,所述卷扬机41安装于钢骨柱82每个前进方向的滑移轨道1的端头。卷扬机41包括钢丝绳42,钢丝绳42的一端连接有挂勾43,挂勾43可以勾在运输小车5上。As shown in FIG. 4 , the transportation power device 4 may be a plurality of
如图5所示,为了使钢骨柱82的行走路径能够更加灵活,滑移轨道1设置有转角16。为了使运输小车5底部的限位板53能够顺利通过转角16,在转角16处的不同方向的滑轨13相交处应留有供限位板53通过的预留缝17,预留缝17的宽度略大于限位板53厚度即可,例如可以是1~2cm。As shown in FIG. 5 , in order to make the walking path of the
回看图2,转盘3安装在滑移轨道1的转角16处,钢骨柱82的中心移动至转角16时,位于钢骨柱82中心正下方的转盘3带动钢骨柱82转动,实现钢骨柱82的转向;Looking back at FIG. 2 , the
如图6所示,转盘3包括一块承托板31和设置于承托板31同侧的多个滚轮32,多个滚轮32呈圆形等角度分布,滚轮32通过一滚轴33转动支撑在承托板31上,所述滚轴33指向多个滚轮32组成的圆形的圆心。滚轴33的两端均设置有支撑板34,支撑板34垂直焊接在承托板31的表面。支撑板34与滚轴33的轴向垂直,支撑板34上开设有供滚轴33穿入的轴孔。滚轮32的长度略小于两块支撑板34的间距,以防止转盘3转动时滚轮32与支撑板34之间产生太大的摩擦力。As shown in FIG. 6 , the
承托板31可以为方形,多个滚轮32组成的圆形的圆心应该位于方形承托板31的中心位置;承托板31也可以为圆形,承托板31与多个滚轮32组成的圆形为同心圆。The supporting
该转盘3由于底部的滚轮32围成一圈,每个滚轮32的运动方向是沿圆圈的切线方向,从而限定了承托板31在水平方向上的移动,承托板31只能围绕多个滚轮32组成圆圈的圆心转动。为了使转动更加顺畅,相邻两个滚轮32的间距不宜过大,较佳地,滚轮32的数量应大于8个。The
转盘3使用时,将设置有滚轮32的一面朝下,放置在平面上,可以是搭设在滑移轨道1上的钢板161的平面。When the
回看图2,每个运输小车5上都安装有顶升装置6,顶升装置6能够将钢骨柱82抬起。顶升装置6可以是多个千斤顶61,如2个。千斤顶61应沿钢骨柱的轴面对称设置,确保钢骨柱82被顶起时的稳定性。千斤顶61将钢骨柱82顶高100mm,顶高的距离应能满足在钢骨柱82的中部位置安装转盘3的要求。Looking back at FIG. 2 , a jacking device 6 is installed on each
钢骨柱82的转向过程描述如下:The steering process of the
如图2所示,先将钢骨柱82中心(重心)移动至转角16的中心;然后用运输小车5上的千斤顶61将钢骨柱82顶起100mm左右;在转角16处的滑轨13上铺设一块2cm厚的钢板161;将转盘3安装在钢板161与钢骨柱82之间,并使转盘3的轴心与钢骨柱82的重心重合;千斤顶61卸压、使钢骨柱82落于转盘3上,此时,钢骨柱82两头悬空;用撬棍或者倒链在原位旋转转盘3,使钢骨柱82转体90度;在完成转体后的钢骨柱82两端放入运输小车5,运输小车5上放置千斤顶61,用千斤顶61将钢骨柱82抬高100mm左右,抽出钢板161和转盘3。完成转向的钢骨柱82继续沿滑轨13移动。As shown in Figure 2, first move the center (center of gravity) of the
如图7所示,龙门吊装置2包括龙门架21和设置于龙门架21顶部的电动葫芦22。龙门架21为平面钢架,立柱212可以为D219x6圆管,横梁212可以是250x250x12mm的箱型梁,立柱212的柱脚213设置有φ600圆板,厚度20mm。为了保护楼面板81混凝土结构,可以在柱脚213铺设一块2000x2000mm的扩大受力板214。As shown in FIG. 7 , the
安装龙门吊时,将龙门架21吊至钢骨柱82安装位置正上方,然后将立柱212的柱脚213与楼面板81上的预埋件固定。用四条揽风绳23,可以是D24钢丝绳,从龙门架21横梁212两端拉结到楼面板81上(楼面板未画出),角度45度,并设置初始张力,可以是3T。When installing the gantry crane, hoist the
起吊时,钢骨柱82的底端放置在远离龙门架21的一台运输小车5上,电葫芦勾住设置在钢骨柱82上端的牵引点,启动电动葫芦22,将钢骨柱82缓慢吊起。吊至一定高度后,调整钢骨柱82方向,使其与底部预埋件或底部一节钢骨柱82位置相对,然后缓慢落下钢骨柱82。之后,进行调校与焊接。When lifting, the bottom end of the
实施例二:Embodiment 2:
如图8所示,与实施例一不同之处在于:实施例一中滑移轨道1范围内的楼面板81已经完成施工,而当楼面板81未完成时,只完成下层混凝土梁83时,该吊装系统还包括多个支撑架7。滑移轨道1水平铺设在支撑架7的连接梁72上以及需要安装钢骨架楼层的底部楼层的混凝土梁83上。As shown in FIG. 8 , the difference from the first embodiment is that the construction of the
如图9所示,支撑架7包括两根立杆71和一根连接梁72;两根立杆71平行固定在地面上,连接梁72固接于两根立杆71的中间,位于立杆71的顶端位置。为了使支撑架7在沿滑移轨道1的方向上有更好的稳定性,支撑架7还设置斜撑杆73和底梁74,立杆71、斜撑杆73和底梁74相互焊接组成三角结构。其中,立杆71和底梁74可以采用12#工字钢、斜撑杆73和连接梁72可以采用L70角钢。As shown in FIG. 9 , the support frame 7 includes two
滑轨13搭设在支撑架7的立杆71的顶面或连接梁72的上表面,如图8所示,滑轨13搭设在支撑架7的立杆71的顶面,滑轨13的底面与立杆71的顶面焊接。在水平运输轨道搭设范围内的每个底部房间内分别等间距设置2个支架。安装时,支撑架7设置有斜撑杆73的一侧位于钢骨柱82的前进方向;轨道的转角16处,应适当加密轨道支架,以加强转角16结构,保证钢骨柱82在转向过程中轨道的稳定性。The
较佳地,滑轨13的长度与两根混凝土梁83的中心间距相同。两根滑轨13沿轨道支撑架7的中心对称设置,在滑轨13和混凝土梁83的交界处,在混凝土梁83的上表面可以植入竖向钢筋作为轨道沿着纵向和侧向的约束。竖向钢筋位于滑轨13的端头以及滑轨13端头的两侧。轨道支架的顶部连接梁72或立杆71的顶面与建筑的混凝土梁83顶面处于同一高度,以保证滑轨13铺设无坡度。Preferably, the length of the
此外,轨道支撑架7安装位置的地面需平整,地基牢固,最好设置在已经硬化的地面上,如果没有进行混凝土硬化,还应该做好排水措施,防止其基础泡水软化。In addition, the ground at the installation location of the track support frame 7 should be flat and the foundation should be firm. It is best to set it on the hardened ground. If the concrete is not hardened, drainage measures should be taken to prevent the foundation from soaking in water and softening.
实施例三:Embodiment three:
参考图1与图2,一种钢骨柱的吊装系统的使用方法,包括以下步骤:Referring to Figure 1 and Figure 2, a method of using a hoisting system for a steel column includes the following steps:
S1、将两个运输小车5安装在滑移轨道1上,并移动至滑移轨道1靠近建筑物的外围处的起始端11,并调整两个运输小车5之间的间距,使钢骨柱82的两端能够搭设在两个运输小车5上;S1. Install the two
S2、将钢骨柱82从建筑物旁的地面上,用吊车吊装至两个运输小车5上;S2. Lift the
S3、运输动力装置4带动运输小车5沿滑移轨道1向前移动;S3. The transportation power device 4 drives the
S4、当钢骨柱82的重心移动至滑移轨道1的转角16中心时,停止移动,用安装于运输小车5上的顶升装置6将钢骨柱82顶起,在转角16处的滑移轨道1上搭设一块钢板161,将转盘3放置在钢板161上,并使转盘3的转动轴心与钢骨柱82的重心重合;S4. When the center of gravity of the
S5、顶升装置6回落,使钢骨柱82落于转盘3上表面;S5, the jacking device 6 falls back, so that the
S6、人工或机械带动转盘3转动,使钢骨柱82转动至与另一个方向的滑移轨道1方向相同;S6, manually or mechanically drive the
S7、在另一个方向的滑移轨道1上钢骨柱82的两端的下面安装运输小车5,并用运输小车5上的顶升装置6将钢骨柱82顶起;S7, install the
S8、取出转盘3和钢板161,顶升装置6卸压,将钢骨柱82回落至运输小车5上;S8, take out the
S9、运输小车5向前移动,重复S4~S8步骤,直至钢骨柱82移动至吊装位置;S9, the
S10、龙门吊将钢骨柱82吊起并安装在预定位置。S10, the gantry crane hoists the
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it does not limit the present invention. Those skilled in the art can make modifications without creative contribution to the present embodiment as required after reading this specification, but as long as the rights of the present invention are used All claims are protected by patent law.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810074676.3A CN108560927B (en) | 2018-01-25 | 2018-01-25 | Steel rib column hoisting system and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810074676.3A CN108560927B (en) | 2018-01-25 | 2018-01-25 | Steel rib column hoisting system and use method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108560927A CN108560927A (en) | 2018-09-21 |
| CN108560927B true CN108560927B (en) | 2020-07-28 |
Family
ID=63530057
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810074676.3A Expired - Fee Related CN108560927B (en) | 2018-01-25 | 2018-01-25 | Steel rib column hoisting system and use method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108560927B (en) |
Families Citing this family (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111285284A (en) * | 2018-12-07 | 2020-06-16 | 上海市安装工程集团有限公司 | Device for transporting equipment and method of using the same |
| CN110040636B (en) * | 2019-04-22 | 2020-06-23 | 中国十九冶集团有限公司 | Installation device for waste heat boiler part of dry quenching system |
| CN110284711A (en) * | 2019-05-21 | 2019-09-27 | 中国华冶科工集团有限公司 | The high vacant duct auxiliary positioning apparatus of heavy caliber and in-position installation method |
| CN110282577B (en) * | 2019-07-05 | 2023-10-31 | 中冶天工集团有限公司 | Device for manufacturing and installing glass fiber reinforced plastic group tank on site on anti-corrosion basis and construction method |
| CN110356967A (en) * | 2019-07-30 | 2019-10-22 | 中建城市建设发展有限公司 | A kind of gantry crane |
| CN110587778B (en) * | 2019-08-13 | 2020-12-22 | 温州大学 | Mechanized automatic processing method of steel structure concrete |
| CN111453585A (en) * | 2020-04-29 | 2020-07-28 | 中建海峡建设发展有限公司 | A prefabricated intelligent single-tower nested double-cage construction elevator |
| CN111962880B (en) * | 2020-07-06 | 2021-08-24 | 广州中穗建设有限公司 | Automatic multi-functional assembly platform in assembly type structure field |
| CN112677305B (en) * | 2020-12-24 | 2025-06-06 | 四川省交通建设集团股份有限公司 | Prefabricated beam hydraulic template conversion system and prefabricated beam hydraulic template conversion method |
| CN112854296B (en) * | 2021-01-13 | 2022-04-15 | 河南城建学院 | Vertical wall sliding installation supporting device and construction method thereof |
| CN112761367A (en) * | 2021-01-28 | 2021-05-07 | 中建四局第六建设有限公司 | Overhanging type prefabricated stand plate sliding installation device and construction method thereof |
| CN112919314B (en) * | 2021-02-25 | 2022-03-08 | 华诚博远工程技术集团有限公司 | Device for assisting in translational transportation and installation of overweight steel column and construction method |
| CN113264448B (en) * | 2021-05-19 | 2024-02-27 | 浙江中建路桥设备有限公司 | Beam field beam transporting steering device |
| CN115849166B (en) * | 2022-11-21 | 2025-02-18 | 中国船舶科学研究中心 | Thermoelectric power generation platform capable of automatically storing, transporting and disassembling pipelines and application method thereof |
| CN116902509B (en) * | 2023-05-31 | 2025-11-28 | 中铁上海工程局集团有限公司 | Vehicle-mounted double-track device capable of switching feeding and feeding switching method |
| CN116767775A (en) * | 2023-07-06 | 2023-09-19 | 浙江精工钢结构集团有限公司 | Sliding transportation equipment suitable for road-free hoisting of steel structure and construction method |
| CN117052156B (en) * | 2023-08-01 | 2024-06-25 | 上海宝冶集团有限公司 | Modularized reusable sliding rail beam device |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201520540U (en) * | 2009-09-27 | 2010-07-07 | 中冶东北建设有限公司机械安装工程公司 | Rotary disc for slip transportation of equipment |
| CN103213592A (en) * | 2013-04-11 | 2013-07-24 | 中国葛洲坝集团股份有限公司 | Movable loading platform track right-angle steering device and application method thereof |
| CN204980108U (en) * | 2015-07-30 | 2016-01-20 | 上海宝冶集团有限公司 | Rotary platform is had bad luck to large -scale steel member |
| CN105174055B (en) * | 2015-09-16 | 2017-04-12 | 安徽理工大学 | Intelligent agricultural production system based on rail transportation and use method |
| CN205575428U (en) * | 2016-03-25 | 2016-09-14 | 中国建筑第二工程局有限公司 | Component hoisting system |
-
2018
- 2018-01-25 CN CN201810074676.3A patent/CN108560927B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN108560927A (en) | 2018-09-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108560927B (en) | Steel rib column hoisting system and use method thereof | |
| CN211848975U (en) | Block mounting device for ultra-wide steel box girder of cable-stayed bridge | |
| CN101899905B (en) | Hoisting and sliding device and hoisting and sliding equipment | |
| CN109183620B (en) | Telescopic bracket, steel box girder hoisting equipment and hoisting method | |
| CN205772984U (en) | A kind of hanging apparatus of monolithic steel truss | |
| CN104032967B (en) | Prefabricated assembled frame structure component construction method for hanging | |
| CN209835463U (en) | Prefabricated bridge deck hoisting equipment | |
| CN205369229U (en) | But walking hoisting frame suitable for manual hole digging pile steel reinforcement cage is laid | |
| CN108396749B (en) | Installation system and installation method of steel support in foundation pit | |
| CN114277688B (en) | Erecting machine | |
| CN107816209A (en) | The large-scale Roof Truss construction technology of installation is lifted across outer both sides | |
| CN110029671A (en) | A kind of steep slope pile foundation steel bar cage transfers construction technology using aperture bracket section by section | |
| CN114319324A (en) | Construction structure and construction method of super-long diameter pile foundation reinforcement cage | |
| CN114572854A (en) | Assembled squat silo roof hoisting system and silo roof hoisting method | |
| CN111088904B (en) | An integral hoisting device and process for a 100-meter-high cylindrical iron chimney steel frame | |
| CN107165421A (en) | A kind of construction method of concrete assembled building | |
| CN215291562U (en) | A device for high-rise building construction using cantilever cranes | |
| JP3212233B2 (en) | Power plant construction method using overhead crane | |
| CN115370160A (en) | The construction method of perforating and hoisting the super-long steel structure of the upper layer through the grid frame of the lower layer | |
| CN212269274U (en) | Tower crane supporting system for reconstruction of existing building | |
| CN112429482A (en) | Gate pier pre-stressed anchor cable fixed end steel base plate conveying device and steel base plate conveying method | |
| CN206940276U (en) | A simple cantilever crane for high-speed railway shutters | |
| CN113323412A (en) | Method and device for high-rise building construction by adopting cantilever crane | |
| CN206917297U (en) | A kind of large-span steel girder upper air installing system in place | |
| CN222101616U (en) | A combined walkable and movable steel bar processing shed |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200728 |