Invention content
Problem that cannot be compatible for filling accuracy of the existing technology and filling speed, the present invention provide a kind of constant pressure
The Weighing loader and packaging process of control improve filling accuracy using Isobarically Control, realize outlet pressure not by inlet-pressure
Power changes and changes and keep constant, and not closed the compression shock generated by the priority of spray gun in more spray gun pouring processes is influenced to fill
Precision is filled, while ensureing filling speed.
The particular content of the present invention is as follows.
The Weighing loader of Isobarically Control, which is characterized in that including storage tank, maintenance flange, master control ball valve, liquid level inspection
Slowdown monitoring switch and safety valve;Material inlet is located under liquid level in the storage tank, and material outlet is located at minimum point below storage tank;Institute
It states liquid level detecting switch to be located in the middle part of storage tank, including is separately positioned on the sensor of protection liquid level, high liquid level, low liquid level.
Further, the liquid level detecting switch is located at tank center, and maintenance flange installation spiracle is communicated with exhaust duct
Keep constant pressure in tank body.
Further, further include manual ball valve.
Further, the manual ball valve is located at outlet ends.
Further, there is large flange at the top of the storage tank.
Further, the storage tank is cylinder barrel shaped.
The packaging process of weighing of Isobarically Control, it is characterised in that include the following steps:
The first step detects material situation in storage tank before filling, ensures that material is in high liquid level;
Second step, beginning is filling, and material is reduced in storage tank, and when less than high liquid level, liquid level detecting switch transmits signals to
PLC, control master control ball valve are opened, are started to storing ladle addition;
Third walks, and liquid level detects in real time in pouring process, when liquid level reaches protection liquid level or liquid level is less than low liquid level, system report
Mistake is shut down, and master control ball valve is closed.
Further, the first step specifically includes following step:
A, liquid level detecting switch detect liquid level, if without material in storage tank, PLC controls master control ball valve and opens, feed inlet start into
Material, liquid level detecting switch detect in real time;
B, when liquid level is in high liquid level, high liquid level signal is transferred to PLC by liquid level detecting switch, and control master control ball valve is closed.
Further, during charging discharging, storing pressure inside the tank is in the constant pressure set by safety valve.
Further, third step specifically includes:When liquid level reaches protection liquid level, liquid level detecting switch transmits signals to
PLC, system report an error shutdown, and master control ball valve is closed.
The present invention has the following advantages:
1. it is constant to keep outlet pressure not changed by inlet pressure variation, not by the elder generation of spray gun in more spray gun pouring processes
Closing the compression shock of generation afterwards influences filling accuracy;
2. it is applied widely, it can be used for the filling of the various barrel-shaped liquid materials of 2L-30L;
3. effectively improving filling accuracy and filling speed by Isobarically Control;
4. device is simple, performance is stablized.
Specific implementation mode
Below by specific implementation mode and in conjunction with attached drawing, the present invention is described in further detail.
As shown in Figure 1, the Weighing loader of the Isobarically Control of the present invention, including storage tank, master control ball valve, level sensing
Switch, safety valve and manual ball valve.The storage tank is cylinder barrel shaped, and pressure-resistant 1.6MPa, top has large flange to be examined convenient for safeguarding
It repaiies.Material inlet is located under liquid level, avoids material impact.Material outlet is located at minimum point below storage tank, avoids material stock.It is described
Liquid level detecting switch is located at storage tank center, including is separately positioned on the sensor of protection liquid level, high liquid level, low liquid level, can be accurate
True detectable substance discharge position simultaneously controls the charging of master control valve.The manual ball valve is located at outlet ends, occurs convenient for single only filling pipeline
It is closed when problem, prevents material leakage, easy access.Maintenance flange installation spiracle is communicated with exhaust duct keeps constant pressure in tank body.
The packaging process of weighing of Isobarically Control, includes the following steps.
Before filling, liquid level detecting switch 4 detects liquid level, if liquid level is less than high liquid level, liquid level detecting switch 4 transmits signal
To PLC, control master control ball valve 5 is opened, and feed inlet starts to feed at this time, and liquid level detecting switch 4 detects in real time.When liquid level is in height
When liquid level, high liquid level signal is transferred to PLC by liquid level detecting switch 4, and control master control ball valve 5 is closed.
Start it is filling, in storage tank 1 material reduce, when less than high liquid level, liquid level detecting switch 4 transmits signals to
PLC, control master control ball valve 5 are opened, start to feed into storage tank 1.During charging discharging, pressure is in peace in storage tank 1
Constant pressure set by full valve 3, this pressure are obtained according to the requirements such as material viscosity, filling accuracy, filling amount experiment.
When liquid level reaches protection liquid level, liquid level detecting switch 4 transmits signals to PLC, and system reports an error shutdowns, total ball-handling
Valve 5 is closed.When liquid level is less than low liquid level, liquid level detecting switch 4 transmits signals to PLC, and system reports an error shutdown, master control ball valve
5 close.