CN108556137A - A kind of the mixing preparation method for material and its Preparation equipment of mud brickmaking - Google Patents

A kind of the mixing preparation method for material and its Preparation equipment of mud brickmaking Download PDF

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Publication number
CN108556137A
CN108556137A CN201810376812.4A CN201810376812A CN108556137A CN 108556137 A CN108556137 A CN 108556137A CN 201810376812 A CN201810376812 A CN 201810376812A CN 108556137 A CN108556137 A CN 108556137A
Authority
CN
China
Prior art keywords
mud
brickmaking
brick
mixing
preparation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810376812.4A
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Chinese (zh)
Inventor
祝志雄
胡名卫
俞毅
周聪聪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Institute Of Architectural Materials Science Co Ltd
Original Assignee
Zhejiang Institute Of Architectural Materials Science Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN201810376812.4A priority Critical patent/CN108556137A/en
Publication of CN108556137A publication Critical patent/CN108556137A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/003Methods for mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/003Methods for mixing
    • B28C5/006Methods for mixing involving mechanical aspects
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1321Waste slurries, e.g. harbour sludge, industrial muds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention discloses a kind of mixing preparation method for material of mud brickmaking and its Preparation equipments, the preparation method of the present invention includes that the silt slurry that moisture content is 80% 100% is made in mud, by the broken mixing of other brick-making raw materials, silt slurry is added in other brick-making raw materials and is stirred evenly, the mixture of brickmaking is obtained.Preparation equipment used in this method includes pulping agitator, raw material crusher and mixing and blending machine, and the discharge port of the pulping agitator and raw material crusher is connect with the feed inlet of mixing and blending machine respectively.The present invention have the characteristics that not will produce land use cost, production efficiency are high, production cost is low, operating procedure is few, it is with short production cycle, reduce mud using difficulty, that production equipment quantity is few, take up an area less, equipment consumes energy is low low with equipment cost.

Description

A kind of the mixing preparation method for material and its Preparation equipment of mud brickmaking
Technical field
The present invention relates to a kind of mixing preparation method for material of construction material, prepared by the mixture of especially a kind of mud brickmaking Method and its Preparation equipment.
Background technology
With the progress of modernization science and technology, urban construction is accelerated, and building materials demand increasingly increases, and mud brick-making method application is got over Come more extensive.Mud brickmaking is divided into mixture and prepares and two stages of brickmaking, the existing mixture preparation using mud brickmaking Method usually carries out according to the following steps:After mud removal of impurities, first then the stockpiling draining through a period of time is carried out at paste mud The nature of mud or artificial dehydration and drying crush, then are mixed together with other brick-making raw materials and to be prepared into moisture content to reach brickmaking old Change the mixture of moisture content.In existing mixing preparation method for material, mud needs to carry out prolonged stockpiling draining, is provided in soil In the case of the growing tension of source, occupies a large amount of land resource and carry out stacking draining drying, will produce land use cost, not only Low production efficiency and production cost height;Sludge dewatering is dry, crushes, adds water again afterwards, finally again together with other brick-making raw materials Mixing, operating procedure is more, the production cycle is long, mud utilization hardly possible, and it includes that drying machine, pulverizer, mixing are stirred to need the equipment used Machine and the raw material crusher of other brick-making raw materials are mixed, production equipment quantity is more, it is big to take up an area, equipment big energy-consuming, equipment cost height. Therefore, existing mixing preparation method for material, which exists, will produce land use cost, low production efficiency, production cost height, operation step Rapid more, production cycle length, mud are asked using difficult, production equipment quantity is more, take up an area big, equipment big energy-consuming and equipment cost is high Topic, affects its popularization and application in brickmaking industry.
Invention content
The object of the present invention is to provide a kind of mixing preparation method for material of mud brickmaking and its Preparation equipments.The present invention With not will produce, land use cost, production efficiency are high, production cost is low, operating procedure is few, with short production cycle, reduction mud Using difficulty, production equipment quantity is few, take up an area less, equipment the consumes energy low feature low with equipment cost.
Technical scheme of the present invention:A kind of mixing preparation method for material of mud brickmaking, includes the following steps:
A, the silt slurry that moisture content is 80%-100% is made in mud, is A product;
B, other brick-making raw materials are crushed, A product is added, stirs evenly, obtains moisture content and reach
Brickmaking is aged the mixture of moisture content.
In the mixing preparation method for material of mud brickmaking above-mentioned, the step B is to be uniformly mixed other brick-making raw materials simultaneously It is broken, other brick-making raw materials that grain size is no more than 3mm are obtained, then A product are added in other broken brick-making raw materials, stirring is equal It is even, obtain the mixture that moisture content reaches brickmaking ageing moisture content.
In the mixing preparation method for material of mud brickmaking above-mentioned, the mud is the mud that grain size is less than 50um.
In the mixing preparation method for material of mud brickmaking above-mentioned, other described brick-making raw materials are the conventional system in addition to mud Brick raw material.
The Preparation equipment used in mixing preparation method for material according to above-mentioned mud brickmaking, which includes mixing and blending machine, The feed inlet of the mixing and blending machine is connected separately with pulping agitator and raw material crusher.
Compared with prior art, the present invention due to during mud prepares mixture, eliminate prolonged stockpiling, Mud directly can be sent to brickmaking factory and carry out brickmaking processing, will not occupy a large amount of soil by dehydration and drying and the process crushed Ground resource not will produce land use cost and plenty of time cost, and production efficiency is high, production cost is low;The present invention directly will Silt slurry is made in mud, is then mixed with other brick-making raw materials, only needs two steps, and operating procedure is few, with short production cycle, Without carrying out high dry dehydration to mud, technological operation is simple, reduces mud and utilizes difficulty.In addition, present invention saves The production equipments such as drying machine, pulverizer, production equipment quantity is few, it is few to take up an area, and equipment energy consumption and equipment cost reduce, simultaneously because The grain size of sludge granules is less than 50 μm mostly, and the incorporation of silt slurry increases the content of particulate in mixture, avoids because of drying And the particle agglomeration phenomenon generated, therefore the smashing fineness of other brick-making raw materials can be reduced and crush the requirement of ratio, to The working time crushed to other brick-making raw materials is shortened, working strength, equipment energy consumption and the equipment cost of equipment are reduced.This With not will produce, land use cost, production efficiency are high, production cost is low, operating procedure is few, with short production cycle, reduction for invention The low feature low with equipment cost that mud is using difficulty, production equipment quantity is few, take up an area less, equipment consumes energy.
Description of the drawings
Fig. 1 is the process flow diagram of the present invention;
Fig. 2 is the flow diagram of existing mixture preparation process;
Fig. 3 is the device structure schematic diagram of the present invention;
Fig. 4 is the device structure schematic diagram of existing mixture preparation process.
Specific implementation mode
The present invention is further illustrated with reference to the accompanying drawings and examples, but be not intended as to the present invention limit according to According to.
Embodiment 1.A kind of mixing preparation method for material of mud brickmaking, includes the following steps:
A, the silt slurry that moisture content is 80%-100% is made in mud, is A product.It is less than the silt of 50um using grain diameter Mud is more preferable.Using the practical dry mud incorporation of technical solution of the present invention brickmaking, water content, other brick-making raw materials with silt slurry Water content and requirement mixture water content it is related.The reduction of silt slurry and other brick-making raw material water content, or mixing The raising for expecting water content, by the doping level of mud when increasing brickmaking.The moisture content of technical solution of the present invention brickmaking silt slurry is not It is only limited to 80%-100%, as long as mud can be made to the silt slurry with mobility.Why silt slurry is required to have There is mobility, on the one hand facilitate the conveying of silt slurry, is on the other hand easy to silt slurry and is uniformly mixed with other brick-making raw materials.Herein In step, appropriate dispersant or water-reducing agent can be added, to adjust the moisture content of silt slurry.
B, other brick-making raw materials are uniformly mixed and are crushed, obtain other brick-making raw materials that grain size is no more than 3mm, then by A Product are added in other broken brick-making raw materials, stir evenly, and obtain the mixture that moisture content reaches brickmaking ageing moisture content.Wherein Ageing moisture content is 15%-20%.
Other described brick-making raw materials are the conventional brick-making raw material in addition to mud, such as shale or shale and gangue Blend compositions, the wherein additive amount of gangue can be added according to combustion heat value using different ratios.
Practical butt mud incorporation is overall within the scope of 10%-25% in being prepared using the mixture of the technical program Volume is little, and the influence to the properties of product for the finished bricks being finally made is small.
A kind of mixture Preparation equipment of mud brickmaking, which includes mixing and blending machine, the mixing and blending machine into Material mouth is connected separately with pulping agitator and raw material crusher.
As shown in Fig. 2, for the mixture preparation technology flow chart of existing general mud brickmaking, with using shale, gangue For other brick-making raw materials, by shale and gangue metering mixing, then carry out break process, obtain fine powder material ratio compared with Other big brick-making raw materials clean up such as rubbish, aquatic organism, shell and plastic products sundries by mud first through the process that cleans, Then the mud after removal of impurities is dehydrated, then the mud after drying is crushed, finally with other brick-making raw materials one It rises and mixes and water stirring is added to prepare mixture.
As shown in figure 4, the mixture preparation process of existing general mud brickmaking needs the equipment used, including raw material to be crushed The feed inlet of machine, drying machine, pulverizer and mixing and blending machine, drying machine and pulverizer connects, the discharge port and raw material of pulverizer The discharge port of crusher is connect with the feed inlet of mixing and blending machine respectively.
Embodiment 2.As shown in figures 1 and 3, using shale and bastard coal masonry other brick-making raw materials, to produce 60000000 marks per year For the brick production line of brick, using the technical program performance approximately as.The silt that will be obtained from seabeach, river and other places Mud is cleaned, is filtered, and the sundries such as removal bulky grain sandstone obtain mud;It is more preferable that the grain diameter of mud is less than 50um.
A, above-mentioned mud is added in pulping agitator, then adds water, stirs evenly, the mud that moisture content is 90% is made Slurry is A product;
B, take the shale that moisture content is 5% and the gangue that moisture content is 5% according to 7:3 mass fraction proportioning is used as it His brick-making raw material, is input in raw material crusher, is uniformly mixed and is crushed using raw material crusher, obtains grain size and is no more than 3mm Other brick-making raw materials, be then added in mixing and blending machine, then A product are conveyed by slush pump, uniformly flowed into through overflow plate mixed It closes and is mixed together with the shale and gangue crushed in blender, the addition of A product is shale and gangue total amount 38.89%, the mixture for the brickmaking that moisture content is 20% is obtained after stirring evenly.
C, by the mixture of brickmaking obtained above according to existing conventional brickmaking technology, be aged, be molded, dried, Roasting technique obtains finished bricks.
In this example, original brick production line need not change substantially, only change the production line for preparing mixture, profit In popularization and application of the mud in brickmaking industry;Butt volume of the mud in brickmaking is 17.7%, to produce 60000000 standard bricks per year 15.6 ten thousand tons of meters of raw material need to be consumed, year 2.76 ten thousand tons of dry mud can be used.Brickmaking enterprise has a large capacity and a wide range, and utilizes mud side nearby Just;As can generally using the silt slurry brickmaking of this programme, both made based on butt mud volume 10%, brickmaking industry consumption in 1 year Amount of sludge is also very considerable, helps to solve the problems, such as current sludge treatment using hardly possible.

Claims (4)

1. a kind of mixing preparation method for material of mud brickmaking, it is characterised in that:Include the following steps:
A, the silt slurry that moisture content is 80%-100% is made in mud, is A product;
B, other brick-making raw materials are crushed, A product is added, stir evenly, obtain the mixture that moisture content reaches brickmaking ageing moisture content.
2. a kind of mixing preparation method for material of mud brickmaking according to claim 1, it is characterised in that:The step B is, Other brick-making raw materials are uniformly mixed and are crushed, obtain other brick-making raw materials that grain size is no more than 3mm, then A product are added and are crushed It in other brick-making raw materials afterwards, stirs evenly, obtains the mixture that moisture content reaches brickmaking ageing moisture content.
3. a kind of mixing preparation method for material of mud brickmaking according to claim 1, it is characterised in that:Other described brickmaking Raw material is the conventional brick-making raw material in addition to mud.
4. being prepared used in the mixing preparation method for material of the mud brickmaking according to any one claims of claim 1-3 Equipment, it is characterised in that:The equipment includes mixing and blending machine, and the feed inlet of the mixing and blending machine is connected separately with slurrying stirring Machine and raw material crusher.
CN201810376812.4A 2018-04-25 2018-04-25 A kind of the mixing preparation method for material and its Preparation equipment of mud brickmaking Pending CN108556137A (en)

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CN201810376812.4A CN108556137A (en) 2018-04-25 2018-04-25 A kind of the mixing preparation method for material and its Preparation equipment of mud brickmaking

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Application Number Priority Date Filing Date Title
CN201810376812.4A CN108556137A (en) 2018-04-25 2018-04-25 A kind of the mixing preparation method for material and its Preparation equipment of mud brickmaking

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CN108556137A true CN108556137A (en) 2018-09-21

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU1828459C (en) * 1990-04-10 1993-07-15 В. Ф. Рассказов, А. В. Рассказов, М.В.Кирь нов, А.А.Семенов, А.Д.Акуленко и А.И.Рыба Method of building brick making
WO2007107111A1 (en) * 2006-03-23 2007-09-27 Mg Century Mining Corporation Mg-slag brick with high strength and method for preparing the same
CN101830687A (en) * 2009-03-10 2010-09-15 常州市振东新型节能建筑材料厂 Method for producing bricks from silt and sludge
CN103803948A (en) * 2014-03-21 2014-05-21 枣庄市明通新型建材有限公司 Preparation method of urban sludge added sintered bricks
CN208978013U (en) * 2018-04-25 2019-06-14 浙江省建筑材料科学研究所有限公司 A kind of equipment preparing mud brickmaking mixture

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU1828459C (en) * 1990-04-10 1993-07-15 В. Ф. Рассказов, А. В. Рассказов, М.В.Кирь нов, А.А.Семенов, А.Д.Акуленко и А.И.Рыба Method of building brick making
WO2007107111A1 (en) * 2006-03-23 2007-09-27 Mg Century Mining Corporation Mg-slag brick with high strength and method for preparing the same
CN101830687A (en) * 2009-03-10 2010-09-15 常州市振东新型节能建筑材料厂 Method for producing bricks from silt and sludge
CN103803948A (en) * 2014-03-21 2014-05-21 枣庄市明通新型建材有限公司 Preparation method of urban sludge added sintered bricks
CN208978013U (en) * 2018-04-25 2019-06-14 浙江省建筑材料科学研究所有限公司 A kind of equipment preparing mud brickmaking mixture

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