CN108555485A - A kind of cylinder for liquefied gas welding visual tracking method - Google Patents

A kind of cylinder for liquefied gas welding visual tracking method Download PDF

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Publication number
CN108555485A
CN108555485A CN201810370755.9A CN201810370755A CN108555485A CN 108555485 A CN108555485 A CN 108555485A CN 201810370755 A CN201810370755 A CN 201810370755A CN 108555485 A CN108555485 A CN 108555485A
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China
Prior art keywords
pad
key point
welding
vision
data
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CN201810370755.9A
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Chinese (zh)
Inventor
吴啸白
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WUXI QINENG WELDING SYSTEM Co Ltd
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WUXI QINENG WELDING SYSTEM Co Ltd
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Application filed by WUXI QINENG WELDING SYSTEM Co Ltd filed Critical WUXI QINENG WELDING SYSTEM Co Ltd
Priority to CN201810370755.9A priority Critical patent/CN108555485A/en
Publication of CN108555485A publication Critical patent/CN108555485A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

Of the invention and a kind of Visual Tracking System, and in particular to a kind of cylinder for liquefied gas welding visual tracking method,(1)Obtain certified products welded pattern;(2)Establish certified products welded pattern key point;(3)The pad monitored is handled using certified products welded pattern key point as the test data of object processing method, determines weld locations, forms visual focus data;(4)By the consecutive variations of pad, vision tracking data is formed;(5)Welding using vision tracking data as control signal for virtual vision acts variation.A kind of cylinder for liquefied gas of the present invention welds visual tracking method, it can be used not only for the detection of the various curves such as arc, obtuse angle mutation and acute angle mutation, and it can detect the angle of the height distribution and ring-shaped light spot of weldment near weld seam relative to welding plane, it can be used for three-dimensional welding, system design is simple, it is highly practical, it is at low cost.

Description

A kind of cylinder for liquefied gas welding visual tracking method
Technical field
A kind of of the invention and a kind of Visual Tracking System, and in particular to cylinder for liquefied gas welding visual tracking method.
Background technology
Currently known laser vision tracking welding system mainly has two kinds of sides of laser " straight line " and spot scan tracking system Method.This tracking system projects a branch of straight line hot spot by the laser head of sensor, and this hot spot goes out in weld seam is presented discontinuous figure Case, discontinuity point are exactly position while welding, due to it is this " straight line " and image can not reflect the mutation of weld seam, so this tracking is System is only applicable to Welded Joint Curve and changes smaller special case.
Invention content
The main problem that the application solves is to provide a kind of cylinder for liquefied gas welding visual tracking method, can not be real with solution Existing technical problem.
In order to solve the above-mentioned technical problem, the technical scheme is that:
A kind of cylinder for liquefied gas welding visual tracking method, including following procedure:
(1)Obtain certified products welded pattern;
(2)Establish certified products welded pattern key point;
(3)The pad monitored is handled using certified products welded pattern key point as the test data of object processing method, It determines weld locations, forms visual focus data;
(4)By the consecutive variations of pad, vision tracking data is formed;
(5)Welding using vision tracking data as control signal for virtual vision acts variation.
Further, the acquisition certified products welded pattern includes:Obtain certified products welded pattern profile;It is special according to welding Sign point cuts out the image of pad.
Further, the certified products welded pattern key point of establishing includes:It is established in the way of semi-artificial or is automatic Weld point object;Certified products welded pattern key point is formed in the way of semi-artificial or is automatic.
It is described to handle pad using certified products welded pattern key point as the test data of object processing method, it determines Weld locations, forming visual focus data includes:The pixel data of certified products welded pattern is imported into ERT algorithms as training Data are handled;The handling result of ERT algorithms is corrected using determining certified products welded pattern key point as test data;Root The exact outline of pad and accurate relative position relation are formed according to modified handling result.
The consecutive variations by pad, forming vision tracking data includes:In the welding dot pattern obtained in real time, Changed to form vision tracking data according to the relative position of pad;In the welding dot pattern obtained in real time, according to pad The relative position of corresponding key point change to form vision tracking data.
Further, the welding action variation packet using vision tracking data as control signal for virtual vision It includes:The mapping of pad key point in the key point for establishing pad, with welding threedimensional model or two dimensional model is formed virtual Visual focus;The movement of the key point of the pad in welding threedimensional model or two dimensional model is controlled using vision tracking data, Form the variation of virtual vision.
A kind of cylinder for liquefied gas of the present invention welds visual tracking method, can be used not only for arc, obtuse angle mutation And the detection of the various curves such as acute angle mutation, and can detect that the height distribution of weldment near weld seam and ring-shaped light spot are opposite In the angle of welding plane, it can be used for three-dimensional welding, system design is simple, highly practical, at low cost.
Specific implementation mode
The application is described in detail below with reference to specific implementation mode.But these embodiments are not intended to limit this Shen Please, those skilled in the art are made according to these embodiments structure, method or transformation functionally include Within the scope of protection of this application.
A kind of cylinder for liquefied gas welding visual tracking method, including following procedure:
(1)Obtain certified products welded pattern;
(2)Establish certified products welded pattern key point;
(3)The pad monitored is handled using certified products welded pattern key point as the test data of object processing method, It determines weld locations, forms visual focus data;
(4)By the consecutive variations of pad, vision tracking data is formed;
(5)Welding using vision tracking data as control signal for virtual vision acts variation.
Further specific each step process is:
The acquisition certified products welded pattern includes:Obtain certified products welded pattern profile;Weldering is cut out according to weld signature point The image of contact.
The certified products welded pattern key point of establishing includes:Pad pair is established in the way of semi-artificial or is automatic As;Certified products welded pattern key point is formed in the way of semi-artificial or is automatic.
It is described to handle pad using certified products welded pattern key point as the test data of object processing method, it determines Weld locations, forming visual focus data includes:The pixel data of certified products welded pattern is imported into ERT algorithms as training Data are handled;The handling result of ERT algorithms is corrected using determining certified products welded pattern key point as test data;Root The exact outline of pad and accurate relative position relation are formed according to modified handling result.
The consecutive variations by pad, forming vision tracking data includes:In the welding dot pattern obtained in real time, Changed to form vision tracking data according to the relative position of pad;In the welding dot pattern obtained in real time, according to pad The relative position of corresponding key point change to form vision tracking data.
The welding action that virtual vision is used for using vision tracking data as control signal, which changes, includes:Establish welding The mapping of pad key point in the key point of point, with welding threedimensional model or two dimensional model forms virtual vision focus;Profit The movement of the key point of the pad in welding threedimensional model or two dimensional model is controlled with vision tracking data, forms virtual vision Variation.
Several preferred embodiments of the application have shown and described in above description, but as previously described, it should be understood that the application Be not limited to form disclosed herein, be not to be taken as excluding other embodiments, and can be used for various other combinations, Modification and environment, and the above teachings or related fields of technology or knowledge can be passed through in application contemplated scope described herein It is modified.And changes and modifications made by those skilled in the art do not depart from spirit and scope, then it all should be in this Shen It please be in the protection domain of appended claims.

Claims (6)

1. a kind of cylinder for liquefied gas welds visual tracking method, which is characterized in that including following procedure:
(1)Obtain certified products welded pattern;
(2)Establish certified products welded pattern key point;
(3)The pad monitored is handled using certified products welded pattern key point as the test data of object processing method, It determines weld locations, forms visual focus data;
(4)By the consecutive variations of pad, vision tracking data is formed;
(5)Welding using vision tracking data as control signal for virtual vision acts variation.
2. a kind of cylinder for liquefied gas according to claim 1 welds visual tracking method, which is characterized in that the acquisition is closed Lattice product welded pattern includes:Obtain certified products welded pattern profile;The image of pad is cut out according to weld signature point.
3. a kind of cylinder for liquefied gas according to claim 1 welds visual tracking method, which is characterized in that the foundation is closed Lattice product welded pattern key point includes:Welding point object is established in the way of semi-artificial or is automatic;Using semi-artificial or automatic Mode form certified products welded pattern key point.
4. a kind of cylinder for liquefied gas according to claim 1 welds visual tracking method, which is characterized in that described to utilize conjunction Lattice product welded pattern key point handles pad as the test data of object processing method, determines that weld locations, formation regard Feel that focus data includes:The pixel data of certified products welded pattern is imported ERT algorithms to handle as training data;It will be true Fixed certified products welded pattern key point corrects the handling result of ERT algorithms as test data;According to modified handling result Form the exact outline of pad and accurate relative position relation.
5. a kind of cylinder for liquefied gas according to claim 1 welds visual tracking method, which is characterized in that described to weld The consecutive variations of point, forming vision tracking data includes:In the welding dot pattern obtained in real time, according to the opposite position of pad It sets variation and forms vision tracking data;In the welding dot pattern obtained in real time, according to the opposite of the corresponding key point of pad Change in location forms vision tracking data.
6. a kind of cylinder for liquefied gas according to claim 1 welds visual tracking method, which is characterized in that described by vision Tracking data changes as control signal for the welding action of virtual vision:The key point for establishing pad, with welding The mapping of pad key point in threedimensional model or two dimensional model forms virtual vision focus;Utilize vision tracking data control The movement of the key point of system welding threedimensional model or the pad in two dimensional model, forms the variation of virtual vision.
CN201810370755.9A 2018-04-24 2018-04-24 A kind of cylinder for liquefied gas welding visual tracking method Pending CN108555485A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR930012175A (en) * 1991-12-11 1993-07-20 천성순 Weld line visual tracking and arc data monitoring system
CN104384765A (en) * 2014-10-14 2015-03-04 江苏湃锐自动化科技有限公司 Automatic welding method based on three-dimensional model and machine vision and welding device based on three-dimensional model and machine vision
CN104874946A (en) * 2015-04-30 2015-09-02 芜湖林一电子科技有限公司 Robot vision weld joint tracking system
CN106216816A (en) * 2016-09-28 2016-12-14 无锡奇能焊接系统有限公司 Full-automatic LPG steel cylinder Welding machine of circumferential weld with visual tracking device
CN106845425A (en) * 2017-01-25 2017-06-13 迈吉客科技(北京)有限公司 A kind of visual tracking method and tracks of device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR930012175A (en) * 1991-12-11 1993-07-20 천성순 Weld line visual tracking and arc data monitoring system
CN104384765A (en) * 2014-10-14 2015-03-04 江苏湃锐自动化科技有限公司 Automatic welding method based on three-dimensional model and machine vision and welding device based on three-dimensional model and machine vision
CN104874946A (en) * 2015-04-30 2015-09-02 芜湖林一电子科技有限公司 Robot vision weld joint tracking system
CN106216816A (en) * 2016-09-28 2016-12-14 无锡奇能焊接系统有限公司 Full-automatic LPG steel cylinder Welding machine of circumferential weld with visual tracking device
CN106845425A (en) * 2017-01-25 2017-06-13 迈吉客科技(北京)有限公司 A kind of visual tracking method and tracks of device

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