CN108552557A - A kind of vegetables automation dehydration device and method - Google Patents
A kind of vegetables automation dehydration device and method Download PDFInfo
- Publication number
- CN108552557A CN108552557A CN201810024873.4A CN201810024873A CN108552557A CN 108552557 A CN108552557 A CN 108552557A CN 201810024873 A CN201810024873 A CN 201810024873A CN 108552557 A CN108552557 A CN 108552557A
- Authority
- CN
- China
- Prior art keywords
- motor
- conveyer belt
- vegetables
- press filtration
- filtering layer
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
- A23N12/12—Auxiliary devices for roasting machines
- A23N12/125—Accessories or details
Abstract
The invention discloses a kind of vegetables automation dehydration device and methods, including the first conveyer belt, first motor, cutter, feeding mouth, augers, the second motor, pneumatic press filteration system, pressure sensor, liquid level sensor, humidity sensor, fluid reservoir, liquid outlet, filtrate chamber, discharge nozzle, the first connecting tube, the second conveyer belt, PLC control system and operation interface；First conveyer belt, first motor, the second motor, pneumatic press filteration system, the second conveyer belt, drying unit, pressure sensor, liquid level sensor and humidity sensor and PLC control system communication connect.The present invention reaches supermatic effect by using PLC control system control conveyer belt, variable-frequency motor, pneumatic press filteration system, drying unit, pressure sensor, liquid level sensor and humidity sensor etc., high-efficient homework but also press filtration effect and drying effect can be controlled according to demand, it is highly practical.
Description
Technical field
The present invention relates to dehydration equipment, especially a kind of vegetables automation dehydration device and method.
Background technology
With the development of science and technology, more and more equipment develop towards intelligent direction, smart machine is in production not only
Management is convenient, and production efficiency is high, error rate is low, even if operation that still can be normally and efficiently in the case of unattended.
Vegetables are essential food in people's life, and people eat fresh vegetables under normal circumstances, but one
A bit in special circumstances, as needed to preserve dewatering vegetable in travelling, instant food, easy to carry, dehydrated vegetables can also be with not
The state of drying is processed into vegetable sauce, vegetable biscuit etc..In addition, also having the nutrients such as many vitamins in vegetable juice after dewatering vegetable
Matter can be processed into nutrition vegetable juice wheaten food or snacks etc. together with wheaten food etc., and existing dehydration equipment the degree of automation is low,
It is manual control dehydrating speed and drying temperature mostly, be easy to cause the excessively high burn vegetables of temperature or dehydration is incomplete, in addition,
Dewatered vegetable juice is all wasted in many cases.Therefore, it is necessary to one kind can intelligent and high-efficiency production but also according to demand
The equipment for controlling press filtration effect and drying effect.
Invention content
In order to overcome, dehydration equipment the degree of automation is low during dewatering vegetable in the prior art, and it is excessively high to be easy to cause temperature
Burn vegetables or dehydration it is incomplete, the defects of vegetable juice is wasted, the present invention provide one kind can intelligent and high-efficiency production but also
The equipment for controlling press filtration effect and drying effect according to demand.
The technical solution adopted by the present invention to solve the technical problems is：A kind of vegetables automation dehydration device and method,
Including the first conveyer belt, first motor, cutter, feeding mouth, augers, the second motor, pneumatic press filteration system, level sensing
Device, fluid reservoir, liquid outlet, filtrate chamber, discharge nozzle, the first connecting tube, the second conveyer belt, PLC control system, operation interface and baking
Equipment for drying；The cutter includes blade, cutter tooth and shaft, and the pneumatic press filteration system includes appendix, pressure gauge, cylinder, pressure
Block, press filtration room, filter plate and the second connecting tube, the filter plate include the first filtering layer, the second filtering layer and third filtering layer, and the filter plate can
Overturning, shaft is set along discharge port on one side；Switch, rapid stop key, reset key, warning light and display are provided in the operation interface
Screen；The delivery end of first conveyer belt is located at the top of feeding mouth, and the first motor drives cutter rotation, second electricity
Machine drives the shaft rotation of augers dynamic, is connected, will be pushed by the first connecting tube between the augers and press filtration room
Vegetables be sent into press filtration room, have briquetting, pressure sensor, filter plate and filtrate chamber in the press filtration room, above briquetting with cylinder
Push rod connects, and cylinder is connect with appendix, the external gas pressure controlling device of appendix, and pressure gauge shows the gas transmission of gas pressure controlling device
Pressure, the press filtration room are connect by the second connecting tube with fluid reservoir, and fluid reservoir bottom sets liquid outlet, and the press filtration room is by going out
The vegetables fragment of press filtration is sent on the second conveyer belt by expects pipe；The liquid level sensor is located in fluid reservoir, the pressure sensing
Device is located in press filtration room, and the humidity sensor is located at the second conveyer belt, and the drying unit is located at the second conveyer belt side,
First conveyer belt, first motor, the second motor, pneumatic press filteration system, the second conveyer belt, drying unit, pressure sensor,
Liquid level sensor and humidity sensor are connected with PLC control system communication.
A kind of above-mentioned vegetables automation dehydration device and method, first filtering layer and the second filtering layer are plastic filter
Layer, pore size are 0.5~2mm, and material therefor is nylon, food-grade PP or PE plastics, first filtering layer and the second filtering layer
It is replaceable；Third filtering layer is metal filter, and it is food-grade stainless steel to have filter hole, material therefor on metal filter.
A kind of above-mentioned vegetables automation dehydration device and method, the briquetting uses rush-resisting material, as food-grade is stainless
Steel.
A kind of above-mentioned vegetables automation dehydration device and method, the blade set 2~4, and cutter tooth is sharp tooth.
The rotating speed of a kind of above-mentioned vegetables automation dehydration device and method, the cutter is 2000-20000r/min.
A kind of above-mentioned vegetables automation dehydration device and method, the first motor and the second motor are variable-frequency motor,
Such as synchronous motor.
A kind of above-mentioned vegetables automation dehydration device and method, the drying unit are dried using warm wind.
The invention has the advantages that the present invention is by using PLC control system control conveyer belt, variable-frequency motor, pneumatic
Press filteration system, drying unit, pressure sensor, liquid level sensor and humidity sensor etc. reach supermatic effect,
Press filtration parameter, PLC control system and humidity can be arranged according to vegetables and required degree of dehydration in pneumatic press filteration system
Sensor and being used in conjunction for drying unit can be dried according to the process requirements of vegetables, whole flow process can high-efficient homework but also
Press filtration effect and drying effect are controlled according to demand, it is highly practical.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is schematic diagram of the present invention；
Fig. 2 is the schematic diagram of cutter；
Fig. 3 is the filtering layer cross-sectional view of filter plate.
1. first conveyer belt in figure, 2. first motors, 3. cutters, 3-1. blades, 3-2. cutters tooth, 3-3. shafts, 4. pan feedings
Mouthful, 5. augers, 6. second motors, 7. appendixs, 8. pressure gauges, 9. cylinders, 10. briquettings, 11. press filtration rooms, 12. filters
Plate, the first filtering layers of 12-1., the second filtering layers of 12-2., 12-3. third filtering layers, 13. second connecting tubes, 14. liquid level sensors, 15.
Fluid reservoir, 16. liquid outlets, 17. filtrate chamber, 18. discharge nozzles, 19. first connecting tubes, 20. second conveyer belts, 21. switches, 22.
Rapid stop key, 23. reset keys, 24. warning lights, 25. operation interfaces, 26. display screens, 27. drying units.
Specific implementation mode
The content of present invention is illustrated with reference to figure, but following embodiment is merely to illustrate the present invention, is not used to
It limits the scope of the invention.
A kind of vegetables automation dehydration device and method, including the first conveyer belt 1, first motor 2, cutter 3, feeding mouth 4,
Augers 5, pneumatic press filteration system, liquid level sensor 14, fluid reservoir 15, liquid outlet 16, filtrate chamber 17, go out second motor 6
Expects pipe 18, the first connecting tube 19, the second conveyer belt 20, PLC control system, operation interface 25 and drying unit 27；The cutter 3
Including blade 3-1, cutter tooth 3-2 and shaft 3-3, the pneumatic press filteration system includes appendix 7, pressure gauge 8, cylinder 9, briquetting
10, press filtration room 11, filter plate 12 and the second connecting tube 13, the filter plate 12 include the first filtering layer 12-1, the second filtering layer 12-2 and the
Three filtering layer 12-3, the filter plate 12 may be reversed, and shaft is set on one side along discharge port；Be provided in the operation interface 25 switch 21,
Rapid stop key 22, reset key 23, warning light 24 and display screen 26；The delivery end of first conveyer belt 1 is located at the upper of feeding mouth 4
Side, the first motor 2 drive cutter 3 to rotate, and second motor 6 drives the shaft rotation of augers 5 dynamic, and the spiral pushes away
It send and is connected by the first connecting tube 19 between device 5 and press filtration room 11, the vegetables of push are sent into press filtration room 11, the press filtration room 11
Inside have briquetting 10, pressure sensor, filter plate 12 and a filtrate chamber 17, briquetting 10 is connect with the push rod of cylinder 9 above, cylinder 9 with it is defeated
Tracheae 7 connects, 7 external gas pressure controlling device of appendix, and pressure gauge 8 surveys the distribution pressure of gas pressure controlling device, the press filtration room
11 are connect by the second connecting tube 13 with fluid reservoir 15, and 15 bottom of fluid reservoir sets liquid outlet 16, and the press filtration room 11 passes through discharging
The vegetables fragment of press filtration is sent on the second conveyer belt 20 by pipe 18；The liquid level sensor 14 is located in fluid reservoir 15, the pressure
Force snesor is located in press filtration room 11, and the humidity sensor is located at the second conveyer belt 20, and the drying unit 27 is located at the
Two conveyer belts, 20 side, first conveyer belt 1, first motor 2, the second motor 6, pneumatic press filteration system, the second conveyer belt 20,
Drying unit 27, pressure sensor, liquid level sensor 14 and humidity sensor and PLC control system communication connect.
Further, the first filtering layer 12-1 and the second filtering layer 12-2 be plastic filter encasement, pore size 0.8mm,
Material therefor is nylon, and the first filtering layer 12-1 and the second filtering layer 12-2 are replaceable；Third filtering layer 12-3 is metal filter, gold
Belonging to has filter hole, material therefor on filtering layer be food-grade stainless steel.
Further, the briquetting 10 uses food-grade stainless steel material.
Further, the blade 3-1 sets 3, and cutter tooth 3-2 is sharp tooth.
Further, the rotating speed of the cutter 3 is 10000r/min.
Further, the first motor 2 and the second motor 6 are synchronous motor.
Further, the drying unit 27 is dried using warm wind.
The present invention implementation method be：The vegetables being cleaned feed feeding mouth 4, vegetables quilt by the first conveyer belt 1
Press filtration room 11 is delivered to by the first connecting tube 19 by augers 5 after the chopping of cutter 3, pneumatic press filteration system starts, according to
The size for the signal adjustment Pneumatic pressure that PLC control system is sent out, the push rod of cylinder 9 push briquetting 10 to press vegetables fragment
Filter, vegetable juice penetrate into filtrate chamber 17 from filter plate 12, enter fluid reservoir 15 by the second connecting tube 13, liquid level sensor 14 is to liquid level
Height is monitored, and when liquid level is more than setting value, PLC control system control briquetting 10 stops press filtration operation and sends out alarm, alert
Report lamp 24 lights, and display screen 26 shows that 15 hydroful of fluid reservoir, staff open liquid outlet 16, vegetable juice shifted；Cylinder 9
When push rod rises, PLC control system controls the shaft rotation of filter plate 12, and filter plate 12 is tilted towards discharge nozzle 18, and vegetables fragment falls
Discharge nozzle 18 is dropped down onto, and is fallen on the second conveyer belt 20 by discharge nozzle 18, humidity sensor experiences the humidity of vegetables fragment
Signal is passed into PLC control system afterwards, humidity compared with setting value, and is controlled drying unit 27 by PLC control system
The size of the hot blast rate blown dries vegetables fragment.
Above example is only exemplary embodiment of the present invention, is not used in the limitation present invention, protection scope of the present invention
It is defined by the claims.Those skilled in the art can within the spirit and scope of the present invention make respectively the present invention
Kind modification or equivalent replacement, this modification or equivalent replacement also should be regarded as being within the scope of the present invention.
Claims (7)
1. a kind of vegetables automation dehydration device and method, which is characterized in that including the first conveyer belt (1), first motor (2),
Cutter (3), feeding mouth (4), augers (5), the second motor (6), pneumatic press filteration system, liquid level sensor (14), liquid storage
Room (15), liquid outlet (16), filtrate chamber (17), discharge nozzle (18), the first connecting tube (19), the second conveyer belt (20), PLC controls
System, operation interface (25) and drying unit (27)；The cutter (3) includes blade (3-1), cutter tooth (3-2) and shaft (3-
3), the pneumatic press filteration system includes appendix (7), pressure gauge (8), cylinder (9), briquetting (10), press filtration room (11), filter plate
(12) and the second connecting tube (13), the filter plate (12) include the first filtering layer (12-1), the second filtering layer (12-2) and third filtering layer
(12-3), the filter plate (12) may be reversed, set shaft on one side along discharge port, switch is provided on the operation interface (25)
(21), rapid stop key (22), reset key (23), warning light (24) and display screen (26)；The delivery end position of first conveyer belt (1)
Top in feeding mouth (4), the first motor (2) drive cutter (3) to rotate, and second motor (6) drives spiral pushing
The shaft rotation of device (5) is dynamic, is connect, will be pushed by the first connecting tube (19) between the augers (5) and press filtration room (11)
Vegetables be sent into press filtration room (11), have briquetting (10), pressure sensor, filter plate (12) and filtrate chamber in the press filtration room (11)
(17), briquetting (10) is connect with cylinder (9) push rod above, and cylinder (9) is connect with appendix (7), and appendix (7) external gas is voltage-controlled
Control equipment, pressure gauge (8) show gas pressure controlling device distribution pressure, the press filtration room (11) by the second connecting tube (13) with
Fluid reservoir (15) connects, and fluid reservoir (15) bottom sets liquid outlet (16), and the press filtration room (11) is by discharge nozzle (18) by press filtration
Vegetables fragment be sent on the second conveyer belt (20)；The liquid level sensor (14) is located in fluid reservoir (15), and the pressure passes
Sensor is located in press filtration room (11), and the humidity sensor is located at the second conveyer belt (20), and the drying unit (27) is located at
Second conveyer belt (20) side, first conveyer belt (1), first motor (2), the second motor (6), pneumatic press filteration system, filter
Shaft, the second conveyer belt (20), drying unit (27), pressure sensor, liquid level sensor (14) and the humidity sensor of plate (12)
Device is connected with PLC control system communication.
2. vegetables automation dehydration device according to claim 1 and method, which is characterized in that the first filtering layer (12-
1) and the second filtering layer (12-2) is plastic filter encasement, and pore size is 0.5~2mm, and material therefor is nylon, food-grade PP or PE
Plastics, first filtering layer (12-1) and the second filtering layer (12-2) are replaceable；Third filtering layer (12-3) is metal filter, metal filter
It is food-grade stainless steel to have filter hole, material therefor on layer.
3. vegetables automation dehydration device according to claim 1 and method, which is characterized in that the briquetting (10) uses
Rush-resisting material, such as food-grade stainless steel.
4. vegetables automation dehydration device according to claim 1 and method, which is characterized in that the blade (3-1) sets 2
~4, cutter tooth (3-2) is zigzag.
5. vegetables automation dehydration device according to claim 1 and method, which is characterized in that the cutter (3) turns
Speed is 2000-20000r/min.
6. vegetables automation dehydration device according to claim 1 and method, which is characterized in that the first motor (2)
It is variable-frequency motor, such as synchronous motor with the second motor (6).
7. vegetables automation dehydration device according to claim 1 and method, which is characterized in that the drying unit (27)
It is dried using warm wind.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810024873.4A CN108552557B (en) | 2018-01-11 | 2018-01-11 | Automatic vegetable dehydration device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810024873.4A CN108552557B (en) | 2018-01-11 | 2018-01-11 | Automatic vegetable dehydration device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108552557A true CN108552557A (en) | 2018-09-21 |
| CN108552557B CN108552557B (en) | 2021-01-15 |
Family
ID=63530759
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810024873.4A Active CN108552557B (en) | 2018-01-11 | 2018-01-11 | Automatic vegetable dehydration device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108552557B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114903159A (en) * | 2022-06-10 | 2022-08-16 | 郑州佳龙食品有限公司 | Production process of instant fresh bamboo shoot and konjak food |
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| CN107455768A (en) * | 2017-08-22 | 2017-12-12 | 南京律智诚专利技术开发有限公司 | A kind of yam slices pre-processing device |
| CN107485038A (en) * | 2017-09-20 | 2017-12-19 | 徐州方博环保设备有限公司 | A kind of automated system for radish processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2238532A1 (en) * | 1969-05-19 | 1974-02-21 | Koehring Co | MACHINE FOR PROCESSING SOYBEANS, OTHER LEGUMES OR CEREALS INTO FEED |
| CN203874524U (en) * | 2014-04-10 | 2014-10-15 | 海南万维生物制药技术有限公司 | Vertical filter press |
| CN103892221A (en) * | 2014-04-23 | 2014-07-02 | 常德华冠食品有限公司 | Production process for melon and fruit stuffing and full-automatic stainless steel melon washing and feeding machine |
| KR101555251B1 (en) * | 2014-12-29 | 2015-09-24 | 농업회사법인 강산푸드플러스 주식회사 | Apparatus for producing powered red papper |
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| CN206238326U (en) * | 2016-08-25 | 2017-06-13 | 靖海集团有限公司 | A kind of seaweed detergent pressure filtration integration machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114903159A (en) * | 2022-06-10 | 2022-08-16 | 郑州佳龙食品有限公司 | Production process of instant fresh bamboo shoot and konjak food |
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| CN108552557B (en) | 2021-01-15 |
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