CN108541744B - Full-automatic efficient processing processingequipment of aquatic products soft-shelled turtle - Google Patents
Full-automatic efficient processing processingequipment of aquatic products soft-shelled turtle Download PDFInfo
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- CN108541744B CN108541744B CN201810352072.0A CN201810352072A CN108541744B CN 108541744 B CN108541744 B CN 108541744B CN 201810352072 A CN201810352072 A CN 201810352072A CN 108541744 B CN108541744 B CN 108541744B
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22B—SLAUGHTERING
- A22B3/00—Slaughtering or stunning
- A22B3/10—Slaughtering tools; Slaughtering knives
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22B—SLAUGHTERING
- A22B5/00—Accessories for use during or after slaughtering
- A22B5/04—Blood-collecting apparatus; Blood-stirring devices
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/021—Cleaning operations on shellfish, e.g. evisceration, brushing
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/023—Conveying, feeding or aligning shellfish
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/024—Opening, shelling or peeling shellfish
- A22C29/026—Mechanically peeling and shelling shrimps, prawns or other soft-shelled crustaceans
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- General Health & Medical Sciences (AREA)
- Hematology (AREA)
- Meat, Egg Or Seafood Products (AREA)
- Processing Of Meat And Fish (AREA)
Abstract
The invention discloses a full-automatic efficient processing device for aquatic products, namely turtles. The full-automatic efficient processing device for the aquatic product soft-shelled turtle can automatically perform a plurality of steps of neck cutting, bloodletting, shell opening, viscera removing, cutting and the like on the soft-shelled turtle through the soft-shelled turtle slaughtering device, the soft-shelled turtle shell and viscera removing device and the soft-shelled turtle limb cutting device, the soft-shelled turtle processing efficiency is high, the cost is low, and the full-automatic efficient processing device for the aquatic product soft-shelled turtle is beneficial to large-scale soft-shelled turtle processing.
Description
Technical Field
The invention relates to the field of automatic processing of turtles, in particular to a full-automatic efficient processing device for aquatic products of turtles.
Background
The turtle meat is delicious in taste and rich in nutrition, is not only delicious on a dining table, but also is a nourishing medicine with wide application, so that the market demand of turtles is great. Although the soft-shelled turtles are convenient to cook, the soft-shelled turtles are very troublesome to handle and require multiple steps of cleaning, neck cutting, bloodletting, shell opening, visceral fat removal, segmentation and the like. The existing soft-shelled turtle processing mode is manual processing, the working efficiency is low, the labor intensity is high, and the sale cost of the soft-shelled turtles is greatly increased.
Therefore, how to automatically and efficiently process the turtles becomes a technical problem to be solved urgently in the field.
Disclosure of Invention
The invention aims to provide a novel technical scheme of a full-automatic efficient processing device for aquatic products, namely soft-shelled turtles, which can automatically and efficiently process the soft-shelled turtles.
According to the first aspect of the invention, the invention provides a full-automatic efficient processing device for aquatic products, namely soft-shelled turtles.
The full-automatic high-efficiency processing device for the aquatic product soft-shelled turtles comprises a soft-shelled turtle production line device, a soft-shelled turtle slaughtering device, a soft-shelled turtle shell and viscera removing device and a soft-shelled turtle four-limb block removing device; wherein the content of the first and second substances,
the turtle production line device comprises a production line support and a grabbing mechanism, the grabbing mechanism is mounted on the production line support, the grabbing mechanism is arranged to grab the head of a turtle and drive the turtle to move along the production line support, so that the turtle flows among the turtle slaughtering device, the turtle shell and viscera removing device and the turtle limb block removing device in sequence;
the soft-shelled turtle slaughtering device comprises a soft-shelled turtle slaughtering mechanism, the soft-shelled turtle slaughtering mechanism comprises a soft-shelled turtle slaughtering device platform, a soft-shelled turtle throat cutting knife driving unit and a soft-shelled turtle blood collecting tank, the soft-shelled turtle slaughtering device platform is arranged to support the soft-shelled turtle, the soft-shelled turtle throat cutting knife driving unit is arranged to drive the soft-shelled turtle throat cutting knife to cut open the throat of the soft-shelled turtle on the soft-shelled turtle slaughtering device platform, and the soft-shelled turtle blood collecting tank is arranged to collect soft-shelled turtle blood;
the shell and viscera removing device for the soft-shelled turtles comprises a shell removing mechanism and a viscera removing mechanism, wherein the shell removing mechanism comprises a shell removing knife and a shell removing knife driving unit, the shell removing knife driving unit is used for driving the shell removing knife to swing so that the shell removing knife enters the soft-shelled turtles along gaps between heads and shells of the soft-shelled turtles grabbed by the grabbing mechanism and separates the shells from bodies of the soft-shelled turtles, the viscera removing mechanism comprises a cutting line and a cutting line driving unit, and the cutting line driving unit is used for driving the cutting line to rotate so that the cutting line separates viscera on the bodies of the soft-shelled turtles;
the soft-shelled turtle removes four limbs stripping and slicing device is including removing four limbs mechanism and stripping and slicing mechanism, it includes to remove four limbs sword and remove four limbs sword drive unit to remove four limbs sword drive unit and is set up to the drive it contacts and amputates four limbs with the four limbs of soft-shelled turtle meat to remove four limbs sword, stripping and slicing mechanism is including stripping and slicing cutter drive unit, stripping and slicing cutter drive unit is set up to the drive the stripping and slicing cutter cuts into the piece with soft-shelled turtle meat.
Optionally, the assembly line support has a disc shape, and the turtle slaughtering device, the turtle shell and viscera removing device and the turtle limb block removing device are arranged around the assembly line support.
Optionally, the grabbing mechanism comprises a grabbing mechanism support, a grabbing mechanism adsorption component and a grabbing mechanism grabbing component, the grabbing mechanism support is mounted on the assembly line support, and the grabbing mechanism adsorption component and the grabbing mechanism grabbing component are both mounted on the grabbing mechanism support;
the gripping mechanism adsorption component comprises a gripping mechanism telescopic rotating piece and a gripping mechanism sucker, the gripping mechanism telescopic rotating piece is arranged to drive the gripping mechanism sucker to stretch and/or rotate, and the gripping mechanism sucker is arranged to adsorb the shell of the turtle;
the grabbing mechanism grabbing assembly comprises a first-fish head grabbing claw and a multi-degree-of-freedom rotating piece, and the multi-degree-of-freedom rotating piece is used for driving the first-fish head grabbing claw to move.
Optionally, the turtle slaughtering device further comprises a turtle head extending mechanism;
the soft-shelled turtle head stretches out the mechanism and includes that the soft-shelled turtle head stretches out the platform, the soft-shelled turtle head stretches out location sucking disc and soft-shelled turtle head detector, the soft-shelled turtle head is stretched out and is equipped with soft-shelled turtle belly jack-up piece on the platform, the soft-shelled turtle head stretches out the location sucking disc and is set up to adsorb the soft-shelled turtle shell and fix a position the soft-shelled turtle on soft-shelled turtle belly jack-up piece, soft-shelled turtle belly jack-up piece is set up to the belly that is used for pushing up the tight soft-shelled turtle so that the soft-shelled turtle head stretches out, the soft-shelled turtle head detector is set up to the position that is used for detecting.
Optionally, the soft-shelled turtle slaughtering mechanism further comprises soft-shelled turtle elastic positioning clamps mounted on the soft-shelled turtle slaughtering device platform, and the soft-shelled turtle elastic positioning clamps are symmetrically arranged so as to position the soft-shelled turtles between the two soft-shelled turtle elastic positioning clamps;
the soft-shelled turtle elastic positioning clamp comprises an elastic piece and a positioning clamp clamping plate, one end of the elastic piece is fixedly connected with the soft-shelled turtle slaughtering device platform, and the other end of the elastic piece is connected with the positioning clamp clamping plate;
the soft-shelled turtle slaughtering device is characterized in that a soft-shelled turtle neck limiting groove is formed in the platform of the soft-shelled turtle slaughtering device, a throat cutting knife through hole is formed in the bottom of the soft-shelled turtle neck limiting groove, and the soft-shelled turtle throat cutting knife driving unit is arranged to drive the cutting edge of the soft-shelled turtle throat cutting knife to pass through the throat cutting knife through hole.
Optionally, the hulling mechanism further comprises a turtle shell collecting box for collecting the turtle shells.
Optionally, the viscera removing mechanism further comprises a viscera collecting box for collecting viscera of the soft-shelled turtle.
Optionally, the dicing tool comprises a plurality of criss-cross cutting knives.
Optionally, the fully-automatic efficient processing device for aquatic products and turtles further comprises a turtles degreasing device, and the turtles degreasing device is positioned between the shell and viscera removing device for the turtles and the four-limb block removing device for the turtles;
the turtle degreasing device comprises a degreasing mechanism, the degreasing mechanism comprises a degreasing mechanism base, a turtle meat limb pressing component, a turtle meat jacking component and a forceps component, the turtle meat jacking component, the turtle meat limb pressing component and the forceps component are installed on the degreasing mechanism base, the turtle meat limb pressing component is set to press the limbs of turtles to be firm on the degreasing mechanism base, the turtle meat jacking component is set to press the limbs of the turtles to be firm, the turtle meat jacking component is used for jacking the limbs of the turtles to enable grease on the turtle meat to be outwards convex, the forceps component is set to be used for clamping grease on the turtle meat, the forceps component comprises forceps and a forceps driving unit, the forceps driving unit is set to drive the forceps, relative to the turtle meat limb pressing component and the turtle meat moving where the turtle meat jacking component is located, so that the tweezers can clamp the grease on the turtle meat.
Optionally, the turtle degreasing device further comprises a degreasing device base, and the turtle degreasing device is provided with a plurality of degreasing mechanisms;
the degreasing device is characterized in that a degreasing mechanism sliding rail is arranged on the degreasing device base, and the degreasing mechanism base is connected with the degreasing mechanism sliding rail in a sliding fit mode.
The inventor of the invention finds that the prior art really has the problems of low working efficiency and high labor intensity of turtle treatment. Therefore, the technical task to be achieved or the technical problems to be solved by the present invention are never thought or anticipated by those skilled in the art, and therefore the present invention is a new technical solution.
The full-automatic efficient processing device for the aquatic product soft-shelled turtle can automatically perform a plurality of steps of neck cutting, bloodletting, shell opening, viscera removing, cutting and the like on the soft-shelled turtle through the soft-shelled turtle slaughtering device, the soft-shelled turtle shell and viscera removing device and the soft-shelled turtle limb cutting device, the soft-shelled turtle processing efficiency is high, the cost is low, and the full-automatic efficient processing device for the aquatic product soft-shelled turtle is beneficial to large-scale soft-shelled turtle processing.
Other features of the present invention and advantages thereof will become apparent from the following detailed description of exemplary embodiments thereof, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention.
Fig. 1 is a schematic structural diagram of a perspective of a fully-automatic efficient aquatic product turtle processing device according to an embodiment of the present disclosure.
Fig. 2 is a schematic structural view of another perspective of the fully-automatic efficient aquatic product turtle processing device according to the embodiment of the present disclosure.
Fig. 3 is a schematic structural diagram of a view angle of an embodiment of a capture mechanism of the present disclosure.
Fig. 4 is a schematic structural diagram of another perspective view of an embodiment of a grasping mechanism according to the present disclosure.
Fig. 5 is a schematic structural view of the soft-shelled turtle slaughtering mechanism of the embodiment of the disclosure.
Fig. 6 is a schematic structural view of an embodiment of the disclosed first soft-shelled turtle head extension mechanism.
FIG. 7 is a schematic structural diagram of an embodiment of a decapsulation mechanism of the present disclosure.
Fig. 8 is a schematic structural diagram of an embodiment of a mechanism for removing internal contamination according to the present disclosure.
Fig. 9 is a schematic structural diagram of an embodiment of a quadrupedal mechanism of the present disclosure.
FIG. 10 is a schematic structural diagram of an embodiment of a dicing tool of the dicing mechanism of the present disclosure.
Fig. 11 is a schematic structural diagram of a turtle degreasing device in an embodiment of the disclosure.
FIG. 12 is a schematic diagram of a perspective view of an exemplary degreasing mechanism according to the disclosure.
FIG. 13 is a schematic diagram of another perspective of an embodiment of a degreasing mechanism according to the disclosure.
FIG. 14 is a cross-sectional view of an embodiment of a degreasing mechanism of the disclosure.
The figures are labeled as follows:
a turtle production line device-a, a production line support-a 1, a grabbing mechanism-a 2, a grabbing mechanism support-a 21, a grabbing mechanism adsorption component-a 22, a grabbing mechanism telescopic rotating part-a 221, a grabbing mechanism sucker-a 222, a grabbing mechanism grabbing component-a 23, a turtle head grabbing claw-a 231, a grabbing claw driving part-a 2311, a left grabbing claw-a 2312, a right grabbing claw-a 2313, a multi-degree-of-freedom rotating part-a 232, a turtle slaughtering device-5, a turtle slaughtering mechanism-51, a turtle slaughtering device platform-511, a turtle neck limiting groove-5110, a throat cutting knife through hole-51100, a turtle throat cutting knife-512, a turtle blood collecting groove-513, a turtle elastic positioning clamp-514, an elastic part-5141, a positioning clamp-5142 and a turtle head extending mechanism-52, a turtle head extending platform-521, a turtle head extending positioning sucker-522, a turtle head detector-523, a turtle shell and viscera removing device-6, a shell removing mechanism-61, a shell removing knife-611, a shell removing knife driving unit-612, a turtle shell collecting box-613, an viscera removing mechanism-62, a cutting line-621, a cutting line driving unit-622, a viscera collecting box-623, a turtle degreasing device-7, a degreasing mechanism-71, a degreasing mechanism base-711, a turtle meat limb pressing and fixing component-712, a pressure lever-7120, a turtle meat jacking component-713, a forceps component-714, forceps-7141, a forceps clamping and driving component-71411, a forceps body-71412, a forceps driving unit-7142 and a water spraying pipe-7143, the device comprises a turtle meat clamping plate component-715, a clamping plate-7151, a clamping plate driving unit-7152, a degreasing mechanism rotary table-716, a degreasing device base-72, a degreasing mechanism slide rail-720, a grease collecting tank-73, a grease detecting mechanism-74, a turtle limb stripping and cutting device-8, a limb stripping mechanism-81, a limb stripping knife-811, a limb stripping knife driving unit-812, a limb collecting box-813, a cutting mechanism-82, a cutting knife-820 and a cutting knife-8200.
Detailed Description
Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise.
The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.
Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
The invention discloses a full-automatic high-efficiency processing device for aquatic product soft-shelled turtles, aiming at solving the problems of low soft-shelled turtle processing efficiency and high labor intensity.
As shown in fig. 1 to 14, the fully-automatic high-efficiency processing device for aquatic products, namely turtles, disclosed by the invention comprises a turtle production line device a, a turtle slaughtering device 5, a turtle shell and viscera removing device 6 and a turtle limb and limb cutting device 8.
The turtle pipeline device a comprises a pipeline bracket a1 and a grabbing mechanism a 2. Line support a1 may be linear or circular in shape, etc. Gripper a2 is mounted on line carrier a1 and gripper a2 is movable along line carrier a 1. The grabbing mechanism a2 is arranged to grab the head of the soft-shelled turtle and drive the soft-shelled turtle to move along the assembly line bracket a1, so that the soft-shelled turtle sequentially flows among the soft-shelled turtle slaughtering device 5, the soft-shelled turtle shell and viscera removing device 6 and the soft-shelled turtle limb block removing device 8. With the movement of the grasping mechanism a2, the turtles on the grasping mechanism a2 move between the devices, and the devices perform the relevant operation processing. Generally, a turtle slaughtering device 5, a turtle shell and viscera removing device 6 and a turtle limb block removing device 8 are arranged in sequence along a production line bracket a1,
the turtle slaughtering device 5 comprises a turtle slaughtering mechanism 51. The soft-shelled turtle slaughtering mechanism 51 comprises a soft-shelled turtle slaughtering device platform 511, a soft-shelled turtle throat cutting knife 512, a soft-shelled turtle throat cutting knife driving unit (not shown in the figure) and a soft-shelled turtle blood collecting tank 513. The turtle slaughtering device platform 511 is arranged to support turtles, and the grabbing mechanism a2 can move the turtles to the turtle slaughtering device platform 511. The turtle throat cutting knife driving unit is arranged to drive the turtle throat cutting knife 512 to cut the throat of the turtles on the platform 511 of the turtle slaughtering device. The turtle throat cutting knife driving unit may be, for example, a motor or a motor, and in order to cut the throat of the turtle more efficiently, the turtle throat cutting knife driving unit may drive the turtle throat cutting knife 512 to perform a linear motion after the turtle is placed on the platform 511 of the turtle slaughtering device. Turtle blood collection tank 513 is configured to collect turtle blood. The catching mechanism a2 can tilt the turtle when passing through the turtle blood collecting groove 513, so that the turtle blood flows out more rapidly. In addition, a device for heating can be arranged in the turtle blood collecting tank 513, so that the turtle blood can flow out more quickly.
The turtle shelling and viscera removing device 6 comprises a shelling mechanism 61 and a viscera removing mechanism 62. The unclamping mechanism 61 includes a unclamping blade 611 and a unclamping-blade drive unit 612. The hulling blade driving unit 612 is configured to drive the hulling blade 611 to swing so that the hulling blade 611 enters the turtle along a gap between the head and the shell of the turtle grasped at the grasping mechanism a2 and divides the turtle shell and the turtle trunk. In specific implementation, the swing amplitude of the shelling knife 611 driven by the shelling knife driving unit 612 is not too large so as to avoid interference between the shelling knife 611 and the shell of the turtle. The unclamping blade driving unit 612 may be, for example, a driving structure that is formed by combining a guide rail and a motor and can output a motion with multiple degrees of freedom. The desmear mechanism 62 includes a cutting wire 621 and a cutting wire driving unit 622. The cutting line driving unit 622 is configured to drive the cutting line 621 to rotate so that the cutting line 621 separates the viscera on the trunk of the turtle. The cutting wire driving unit 622 may be, for example, a rotary motor or the like. The cutting line 621 is a linear cutter, and the cutting line 621 can be slid into the viscera of the turtle in accordance with the abdomen of the turtle, and the viscera of the turtle can be efficiently and reliably separated along with the movement of the grasping mechanism a 2.
The turtle limb-removing and cutting device 8 comprises a limb-removing mechanism 81 and a cutting mechanism 82. The quadruped mechanism 81 includes a quadruped knife 811 and a quadruped knife drive unit 812. The quadruped knife driving unit 812 is configured to drive the quadruped knife 811 to contact and cut the four limbs of the meat of the turtle. The limbs-removing knives 811 are generally provided in pairs to simultaneously cut the limbs and feet on both sides of the meat of the turtle. The cut limbs can be collected by the limb collecting box 813. The quadrupedal knife drive unit 812 may be, for example, an electric motor or a motor. In specific implementation, the four-limb knife driving unit 812 may be further configured to drive the four-limb knife 811 to move the cut four limbs into the four-limb collecting box 813. The dicing mechanism 82 includes a dicing cutter 820 and a dicing cutter drive unit (not shown in the figure). The cutting blade driving unit is configured to drive the cutting blade 820 to cut the turtle meat into pieces. The specific structure of the dicing cutter 820 can be flexibly set according to actual requirements. The cutting mechanism 82 can also comprise a turtle meat scraper blade and a turtle meat collecting box, and the turtle meat scraper blade can scrape the cut turtle meat into the turtle meat collecting box.
During specific implementation, the shell and viscera removing device 6 and the four-limb block removing device 8 of the soft-shelled turtle can be provided with corresponding working platforms so as to more conveniently treat the soft-shelled turtle.
When the device is used, the grabbing mechanism a2 grabs the head of the turtle and drives the turtle to move along the pipeline bracket a 1. Firstly, the grabbing mechanism a2 carries the soft-shelled turtle to enter the soft-shelled turtle slaughtering mechanism 51 of the soft-shelled turtle slaughtering device 5, after the soft-shelled turtle moves to the soft-shelled turtle slaughtering device platform 511, the soft-shelled turtle throat cutting knife driving unit drives the soft-shelled turtle throat cutting knife 512 to cut the throat of the soft-shelled turtle on the soft-shelled turtle slaughtering device platform 511. Then the grabbing mechanism a2 takes the soft-shelled turtle with the throat cut out of the platform 511 of the soft-shelled turtle slaughtering device, and enters the working area of the soft-shelled turtle blood collecting tank 513 to collect the soft-shelled turtle blood. Then, the gripping mechanism a2 carries the turtle into the shelling mechanism 61 of the turtle shelling and viscera device 6, the shelling knife driving unit 612 drives the shelling knife 611 to swing, so that the shelling knife 611 enters the turtle along the gap between the head and the shell of the turtle gripped by the gripping mechanism a2 and divides the turtle shell from the turtle trunk. Then, the grasping mechanism a2 brings the trunk of the turtle into the gutting mechanism 62, and the cutting line driving unit 622 drives the cutting line 621 to rotate, so that the cutting line 621 separates the viscera on the trunk of the turtle. Finally, the grabbing mechanism a2 brings the turtle meat into the four-limb removing mechanism 81 of the device 8 for removing the four-limb blocks of the turtles. In the four-leg removing mechanism 81, a four-leg removing knife driving unit 812 drives the four-leg removing knife 811 to contact the four legs of the turtle meat and cut off the four legs. The meat of the soft-shelled turtle from which the limbs are cut is carried by the grasping mechanism a2 to enter the cutting mechanism 82, and the cutting knife 820 is driven by the cutting knife driving unit to cut the meat of the soft-shelled turtle into pieces.
The full-automatic efficient processing device for the aquatic product soft-shelled turtle can automatically perform a plurality of steps of neck cutting, bloodletting, shell opening, viscera removing, cutting and the like on the soft-shelled turtle through the soft-shelled turtle slaughtering device 5, the soft-shelled turtle shell and viscera removing device 6 and the soft-shelled turtle four-limb block removing device 8, has high soft-shelled turtle processing efficiency and low cost, and is beneficial to large-scale processing of the soft-shelled turtle.
In one embodiment of the fully-automatic high-efficiency processing device for aquatic products, namely the turtles, disclosed by the disclosure, the assembly line bracket a1 is in a disc shape, and the turtle slaughtering device 5, the turtle shell and viscera removing device 6 and the turtle limb and branch cutting device 7 are arranged around the assembly line bracket a 1. The assembly line bracket a1 with the shape occupies small space, and is beneficial to improving the working efficiency of each device.
In an embodiment of the fully-automatic efficient processing device for aquatic products, namely soft-shelled turtles, the grabbing mechanism a2 comprises a grabbing mechanism support a21, a grabbing mechanism adsorption component a22 and a grabbing mechanism grabbing component a 23. The grabbing mechanism suction assembly a22 and the grabbing mechanism grabbing assembly a23 are both arranged on the grabbing mechanism bracket a 21. The grabbing mechanism adsorption assembly a22 can realize the adsorption of the shell surface of the soft-shelled turtle, and the grabbing mechanism grabbing assembly a23 can realize the grabbing of the head of the soft-shelled turtle, so that the soft-shelled turtle is reliably grabbed.
The grasping mechanism suction member a22 includes a grasping mechanism telescopic rotating member a221 and a grasping mechanism suction cup a 222. The grasping mechanism telescopic rotating member a221 is configured to drive the grasping mechanism suction cup a222 to be telescopic and/or rotated, and the grasping mechanism suction cup a222 is configured to suck the shell of the turtle. The gripping mechanism telescopic rotating piece a221 is a device capable of realizing the functions of telescoping and rotating, and the gripping mechanism suction cup a222 can be conveniently moved to the position of the turtle through the gripping mechanism telescopic rotating piece a 221.
The grasping mechanism grasping assembly a23 includes a first-fish-head grasping claw a231 and a multiple-degree-of-freedom rotary piece a 232. The multiple degree of freedom rotary piece a232 is provided to drive the movement of the first-fish head holding claw a 231. In general, the multi-degree-of-freedom rotary piece a232 can realize the change of the positions of the three degrees of freedom of the first gripper jaw a 231. In addition, the grasping mechanism grasping assembly a23 may further include a telescopic member such as a telescopic rod to realize that the first-fish head grasping claw a231 grasps the first-fish head more flexibly.
Further, the turtle head grasping claw a231 includes a grasping claw driving piece a2311, a left grasping claw a2312, and a right grasping claw a 2313. The grasping jaw driving piece a2311 may be, for example, a motor or a telescopic rod. The grasping jaw driving piece a2311 is provided to drive the left grasping jaw a2312 and the right grasping jaw a2313 to move toward or away from each other to grasp the head of the soft-shelled turtle more flexibly.
In an embodiment of the fully-automatic high-efficiency processing device for the aquatic product soft-shelled turtles disclosed by the present disclosure, the soft-shelled turtle slaughtering device 5 further comprises a soft-shelled turtle head stretching mechanism 52.
The soft-shelled turtle head extending mechanism 52 comprises a soft-shelled turtle head extending platform 521, a soft-shelled turtle head extending positioning sucker 522 and a soft-shelled turtle head detector 523. The soft-shelled turtle belly jacking piece (not shown in the figure) is arranged on the soft-shelled turtle head extending platform 521. The soft-shelled turtle head-extending positioning suction cups 522 are configured to attract the soft-shelled turtle shell and position the soft-shelled turtle on the soft-shelled turtle belly jack-up member. The turtle belly jack-up piece is used for jacking the belly of the turtle so as to enable the head of the turtle to extend out. The turtle head detector 523 is provided for detecting the position of the head of the turtle so that the grasping mechanism a2 grasps the head of the turtle. The number of the turtle head detectors 523 is not limited to one, and in order to detect the position of the turtle head more efficiently, two turtle head detectors 523 may be disposed on the turtle head extension platform 521 along the length direction of the turtle. After the turtle head is extended out from the turtle head extension platform 521, the grabbing mechanism a2 can accurately grab the turtle head according to the position of the turtle head detected by the turtle head detector 523. After the grabbing mechanism a2 grabs the heads of the soft-shelled turtles, the soft-shelled turtles can be cleaned before entering the soft-shelled turtle slaughtering mechanism 51.
In an embodiment of the fully-automatic efficient processing device for aquatic products, soft-shelled turtles, the soft-shelled turtle killing mechanism 51 further comprises a soft-shelled turtle elastic positioning clamp 514 mounted on the soft-shelled turtle killing device platform 511. The soft-shelled turtle elastic positioning clamps 514 are symmetrically arranged so as to position the soft-shelled turtle between the two soft-shelled turtle elastic positioning clamps 514.
The soft-shelled turtle elastic positioning clamp 514 comprises an elastic piece 5141 and a positioning clamp clamping plate 5142. One end of the elastic member 5141 is fixedly connected with the soft-shelled turtle slaughtering device platform 511, and the other end of the elastic member 5141 is connected with the positioning clamp plate 5142. In order to conveniently and fixedly connect the elastic member 5141 with the platform 511 of the soft-shelled turtle slaughtering device, a connecting plate for fixedly connecting the elastic member 5141 can be arranged on the platform 511 of the soft-shelled turtle slaughtering device. After the positioning clamp plate 5142 contacts with the soft-shelled turtle, the elastic piece 5141 can adjust the position of the positioning clamp plate 5142 according to the size of the soft-shelled turtle. The elastic member 5141 may be a compression spring or a spring plate, for example. The above-mentioned fixed connection can be realized by welding and other modes. In particular, the two soft-shelled turtle elastic positioning clamps 514 can be formed into a flaring shape so as to more reliably position the soft-shelled turtles on the platform 511 of the soft-shelled turtle slaughtering device.
The soft-shelled turtle slaughtering device platform 511 is provided with a soft-shelled turtle neck limiting groove 5110. The bottom of the turtle neck limiting groove 5110 is provided with a throat cutting knife through hole 51100. The turtle throat cutting knife driving unit is arranged to drive the knife edge of the turtle throat cutting knife 512 to pass through the throat cutting knife through hole 51100. When the blade of the turtle throat-cutting knife 512 passes through the throat-cutting knife through hole 51100, the throat of the turtle is cut open. The arrangement of the soft-shelled turtle neck limiting groove 5110 is beneficial to more accurately cutting the throat of the soft-shelled turtle.
In an embodiment of the present disclosure, the shell removing mechanism 61 further comprises a soft-shelled turtle shell collecting box 613 for collecting soft-shelled turtles. In specific implementation, the turtle shell can be sucked and moved above the turtle shell collecting box 613 by the sucking disc a222 of the grabbing mechanism a2, and then the turtle shell is released into the turtle shell collecting box 613.
In an embodiment of the present disclosure, the viscera removing mechanism 62 further comprises a viscera collecting box 623 for collecting viscera of the turtle. The viscera collection box 623 may be provided within a swing stroke range of the cutting line 621 to more conveniently collect the cut viscera.
In an embodiment of the fully-automatic efficient processing device for aquatic product turtles of the present disclosure, the dicing cutter 820 includes a plurality of cutting knives 8200 arranged in a crisscross manner. The cutting knife 8200 with the structure is beneficial to cutting the turtle meat into pieces more efficiently.
In an embodiment of the fully-automatic efficient processing device for aquatic products, the fully-automatic efficient processing device for aquatic products further comprises a turtle degreasing device 7. The turtle degreasing device 7 is positioned between the turtle shell and viscera removing device 6 and the turtle limb cutting device 8. The grabbing mechanism a2 brings the turtle meat processed in the shell and viscera removing device 6 into the turtle degreasing device 7, and after degreasing, the grabbing mechanism a2 brings the turtle meat away from the turtle degreasing device 7 and into the turtle limb block removing device 8. After the turtle meat leaves the turtle degreasing device 7, the turtle meat can be cleaned before entering the turtle four-limb cutting device 8.
The degreasing mechanism 71 comprises a degreasing mechanism base 711, a turtle meat limb pressing and fixing component 712, a turtle meat jacking component 713 and a forceps component 714. The turtle meat jacking member 713, the turtle meat limb pressing and fixing component 712 and the forceps component 714 are all arranged on the degreasing mechanism base 711. The turtle meat lifting member 713 may be, for example, a telescopic rod or the like that extends away from the degreaser mechanism base 711. The turtle meat limb pressing and fixing component 712 may be, for example, a clip or the like capable of clamping the limb of the turtle.
The turtle meat limb securing component 712 is configured to secure the turtle limb to the degreasing mechanism base 711. The turtle meat jack 713 is configured to jack up the turtle meat whose limbs are pressed so that the grease on the turtle meat is outwardly convex. The turtle meat is pressed and jacked up by the turtle meat limb pressing and fixing component 712 and the turtle meat jacking component 713, so that the turtle meat can be reliably fixed on the degreasing mechanism base 711, and grease on the turtle meat is enabled to protrude outwards.
The forceps assembly 714 includes forceps 7141 and a forceps drive unit 7142. The tweezers 7141 may be pointed tweezers to more effectively grip the grease from the turtle meat. The forceps driving unit 7142 is configured to drive the forceps 7141 to move relative to the turtle meat positioned by the turtle meat limb pressing component 712 and the turtle meat lifting member 713, so that the forceps 7141 grips the grease on the turtle meat. The forceps driving unit 7142 generally allows for multiple degrees of freedom of movement of the forceps 7141, e.g., the forceps driving unit 7142 may drive the forceps 7141 toward or away from the meat of the turtle, and may drive the forceps 7141 along the surface of the meat of the turtle.
According to the turtle grease removing device 7, grease on turtle meat fixed on the base 711 of the grease removing mechanism is removed through the tweezers, so that automatic grease removing processing is realized, and the grease is removed simply and efficiently.
In one embodiment of the apparatus for defatting soft-shelled turtles of the present disclosure, the soft-shelled turtle meat limb compression component 712 includes a compression bar 7120 and a compression bar driving unit (not shown). The press rods 7120 are provided in pairs to press the front and rear limbs of the meat of the soft-shelled turtle, respectively. The pressing rod driving unit is configured to drive the pressing rod 7120 to press the limbs of the turtle meat against the degreasing mechanism base 711.
In one embodiment of the turtle grease removal apparatus of the present disclosure, the grease removal mechanism 71 further comprises a turtle meat splint assembly 715.
The turtle meat splint assembly 715 includes a splint 7151 and a splint driving unit 7152. The clamping plates 7151 are arranged in pairs. The splint driving unit 7152 is configured to drive the splint 7151 to tighten the meat of the soft-shelled turtle jacked up by the soft-shelled turtle meat jacking-up member 713. The clamp driving unit 7152 may be, for example, a combination of a plurality of air cylinders that can drive the clamp 7151 to move in different directions.
The pair of the clamping plates 7151 constitutes a forceps grasping space, and the forceps 7141 is arranged to grasp grease on the meat of the soft-shelled turtle in the forceps grasping space. The free end of the splint 7151 can be attached to the turtle meat to better support the turtle meat. In specific implementation, the movement range of the forceps 7141 is limited in the forceps clamping space, and after the grease on the turtle meat in the forceps clamping space is completely removed, the clamping plates 7151 can support the turtle meat in different areas tightly, so that the forceps 7141 continues the grease removing operation.
Further, the degreasing mechanism 71 further includes a degreasing mechanism rotary plate 716 mounted on the degreasing mechanism base 711.
Both the turtle meat limb pressing component 712 and the turtle meat jacking-up member 713 are arranged on the degreasing mechanism rotary disc 716, and the degreasing mechanism rotary disc 716 is arranged to rotate the turtle meat positioned by the turtle meat limb pressing component 712 and the turtle meat jacking-up member 713. After the forceps clamp the soft-shelled turtle meat in the space, the degreasing mechanism rotary disc 716 rotates, so that the soft-shelled turtle meat between the paired clamping plates 7151 is replaced, and the forceps 7141 can continue to perform the operation of removing the grease on the soft-shelled turtle meat.
In one embodiment of the turtle defatting apparatus of the present disclosure, the forceps 7141 includes a forceps clip driving member 71411 and a pair of forceps bodies 71412.
The forceps holder driving member 71411 drives the forceps body 71412 to open and close so as to clamp the grease on the meat of the soft-shelled turtle or release the grease clamped. The forceps holder driving member 71411 may be, for example, a rotary motor, the ends of the pair of forceps bodies 71412 may be engaged, and the forceps holder driving member 71411 drives the engaged ends of the forceps bodies 71412 to stably and reliably open and close the forceps bodies 71412.
In one embodiment of the turtle defatting apparatus, the forceps assembly 714 also includes a spray tube 7143.
The water jet tube 7143 is provided to jet water toward the forceps 7141 to wash the grease adhering to the forceps 7141.
In one embodiment of the turtle grease removal device, the turtle grease removal device 7 further comprises a grease removal device base 72, and the turtle grease removal device 7 has a plurality of grease removal mechanisms 71.
The degreasing device base 72 is provided with a degreasing mechanism sliding rail 720. The degreasing mechanism base 711 is connected with the degreasing mechanism slide rail 720 in a sliding fit manner, so that the plurality of degreasing mechanisms 71 can move along the degreasing mechanism slide rail 720. The shape of the degreasing mechanism sliding rail 720 can be set according to actual requirements, and generally, the degreasing mechanism sliding rail 720 can be set to have a ring shape.
Further, the turtle degreasing device 7 further comprises a grease collecting tank 73. The grease collecting groove 73 is provided for collecting grease gripped by the forceps 7141. In specific implementation, the degreasing mechanism base 711 can be arranged to be a frame structure, and grease clamped by the tweezers 7141 can fall into the grease collecting tank 73 from the gap of the degreasing mechanism base 711.
Further, the degreaser slide 720 has an oval shape. Grease collection grooves 73 are located on either side of the long axis of the grease removal mechanism slide rail 720. Thus, when the degreasing mechanism 71 moves on the long-axis side of the degreasing mechanism slide rail 720, the tweezers 7141 perform the grease gripping operation; the forceps 7141 suspends the grease nipping operation when the degreasing mechanism 71 moves on the short axis side of the degreasing mechanism slide rail 720.
In one embodiment of the turtle grease removal apparatus, the turtle grease removal apparatus 7 further comprises a grease detection mechanism 74. The grease detecting mechanism 74 is configured to detect a residual amount of grease on the meat of the turtle. The grease detection mechanism 74 may include a sensor for detecting grease. When the grease detection mechanism 74 detects that the grease on the turtle meat is completely removed, the turtle meat can enter other processes, otherwise, the grease removal mechanism 71 continues to perform grease clamping operation.
In particular, the grease detection mechanism 74 may be disposed on the short axis side of the grease removal mechanism slide rail 720, so that the short axis side of the grease removal mechanism slide rail 720 can detect whether grease is completely removed, and the long axis side of the grease removal mechanism slide rail 720 is gripped by the forceps 7141.
Although some specific embodiments of the present invention have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the invention. The scope of the invention is defined by the appended claims.
Claims (10)
1. A full-automatic high-efficiency processing device for aquatic products, namely turtles, is characterized by comprising a turtle production line device, a turtle slaughtering device, a turtle shell and viscera removing device and a turtle limb cutting device; wherein the content of the first and second substances,
the turtle production line device comprises a production line support and a grabbing mechanism, the grabbing mechanism is mounted on the production line support, the grabbing mechanism is arranged to grab the head of a turtle and drive the turtle to move along the production line support, so that the turtle flows among the turtle slaughtering device, the turtle shell and viscera removing device and the turtle limb block removing device in sequence;
the soft-shelled turtle slaughtering device comprises a soft-shelled turtle slaughtering mechanism, the soft-shelled turtle slaughtering mechanism comprises a soft-shelled turtle slaughtering device platform, a soft-shelled turtle throat cutting knife driving unit and a soft-shelled turtle blood collecting tank, the soft-shelled turtle slaughtering device platform is arranged to support the soft-shelled turtle, the soft-shelled turtle throat cutting knife driving unit is arranged to drive the soft-shelled turtle throat cutting knife to cut open the throat of the soft-shelled turtle on the soft-shelled turtle slaughtering device platform, and the soft-shelled turtle blood collecting tank is arranged to collect soft-shelled turtle blood;
the shell and viscera removing device for the soft-shelled turtles comprises a shell removing mechanism and a viscera removing mechanism, wherein the shell removing mechanism comprises a shell removing knife and a shell removing knife driving unit, the shell removing knife driving unit is used for driving the shell removing knife to swing so that the shell removing knife enters the soft-shelled turtles along gaps between heads and shells of the soft-shelled turtles grabbed by the grabbing mechanism and separates the shells from bodies of the soft-shelled turtles, the viscera removing mechanism comprises a cutting line and a cutting line driving unit, and the cutting line driving unit is used for driving the cutting line to rotate so that the cutting line separates viscera on the bodies of the soft-shelled turtles;
the soft-shelled turtle removes four limbs stripping and slicing device is including removing four limbs mechanism and stripping and slicing mechanism, it includes to remove four limbs sword and remove four limbs sword drive unit to remove four limbs sword drive unit and is set up to the drive it contacts and amputates four limbs with the four limbs of soft-shelled turtle meat to remove four limbs sword, stripping and slicing mechanism is including stripping and slicing cutter drive unit, stripping and slicing cutter drive unit is set up to the drive the stripping and slicing cutter cuts into the piece with soft-shelled turtle meat.
2. The fully automatic high efficiency aquatic product turtle processing device according to claim 1, wherein the assembly line support has a disc shape, and the turtle slaughtering device, the turtle shell and viscera removing device and the turtle limb block removing device are disposed around the assembly line support.
3. The full-automatic efficient aquatic product turtle processing device according to claim 1, wherein the gripping mechanism comprises a gripping mechanism support, a gripping mechanism adsorption component and a gripping mechanism gripping component, the gripping mechanism support is mounted on the assembly line support, and the gripping mechanism adsorption component and the gripping mechanism gripping component are both mounted on the gripping mechanism support;
the gripping mechanism adsorption component comprises a gripping mechanism telescopic rotating piece and a gripping mechanism sucker, the gripping mechanism telescopic rotating piece is arranged to drive the gripping mechanism sucker to stretch and/or rotate, and the gripping mechanism sucker is arranged to adsorb the shell of the turtle;
the grabbing mechanism grabbing assembly comprises a first-fish head grabbing claw and a multi-degree-of-freedom rotating piece, and the multi-degree-of-freedom rotating piece is used for driving the first-fish head grabbing claw to move.
4. The full-automatic efficient aquatic product turtle processing device according to claim 1, wherein the turtle slaughtering device further comprises a turtle head extending mechanism;
the soft-shelled turtle head stretches out the mechanism and includes that the soft-shelled turtle head stretches out the platform, the soft-shelled turtle head stretches out location sucking disc and soft-shelled turtle head detector, the soft-shelled turtle head is stretched out and is equipped with soft-shelled turtle belly jack-up piece on the platform, the soft-shelled turtle head stretches out the location sucking disc and is set up to adsorb the soft-shelled turtle shell and fix a position the soft-shelled turtle on soft-shelled turtle belly jack-up piece, soft-shelled turtle belly jack-up piece is set up to the belly that is used for pushing up the tight soft-shelled turtle so that the soft-shelled turtle head stretches out, the soft-shelled turtle head detector is set up to the position that is used for detecting.
5. The full-automatic efficient aquatic product turtle processing device according to claim 1, wherein the turtle slaughtering mechanism further comprises turtle elastic positioning clamps mounted on the turtle slaughtering device platform, the turtle elastic positioning clamps being symmetrically arranged to position a turtle between two turtle elastic positioning clamps;
the soft-shelled turtle elastic positioning clamp comprises an elastic piece and a positioning clamp clamping plate, one end of the elastic piece is fixedly connected with the soft-shelled turtle slaughtering device platform, and the other end of the elastic piece is connected with the positioning clamp clamping plate;
the soft-shelled turtle slaughtering device is characterized in that a soft-shelled turtle neck limiting groove is formed in the platform of the soft-shelled turtle slaughtering device, a throat cutting knife through hole is formed in the bottom of the soft-shelled turtle neck limiting groove, and the soft-shelled turtle throat cutting knife driving unit is arranged to drive the cutting edge of the soft-shelled turtle throat cutting knife to pass through the throat cutting knife through hole.
6. The fully-automatic efficient aquatic product turtle processing device according to claim 1, wherein the de-hulling mechanism further comprises a turtle shell collection box for collecting turtle shells.
7. The fully-automatic high-efficiency aquatic product turtle processing device according to claim 1, wherein the viscera removing mechanism further comprises a viscera collecting box for collecting viscera of the turtle.
8. The fully-automatic efficient aquatic product turtle processing device according to claim 1, wherein the dicing cutter comprises a plurality of criss-cross cutting knives.
9. The fully automatic high-efficiency processing device for aquatic products of soft-shelled turtles as claimed in any one of claims 1 to 8, further comprising a soft-shelled turtle degreasing device, wherein the soft-shelled turtle degreasing device is located between the soft-shelled turtle shell and viscera removing device and the soft-shelled turtle limb cutting device;
the turtle degreasing device comprises a degreasing mechanism, the degreasing mechanism comprises a degreasing mechanism base, a turtle meat limb pressing component, a turtle meat jacking component and a forceps component, the turtle meat jacking component, the turtle meat limb pressing component and the forceps component are installed on the degreasing mechanism base, the turtle meat limb pressing component is set to press the limbs of turtles to be firm on the degreasing mechanism base, the turtle meat jacking component is set to press the limbs of the turtles to be firm, the turtle meat jacking component is used for jacking the limbs of the turtles to enable grease on the turtle meat to be outwards convex, the forceps component is set to be used for clamping grease on the turtle meat, the forceps component comprises forceps and a forceps driving unit, the forceps driving unit is set to drive the forceps, relative to the turtle meat limb pressing component and the turtle meat moving where the turtle meat jacking component is located, so that the tweezers can clamp the grease on the turtle meat.
10. The fully automatic high efficiency aquatic product turtle processing device according to claim 9, wherein said turtle grease removal device further comprises a grease removal device base, and said turtle grease removal device has a plurality of said grease removal mechanisms;
the degreasing device is characterized in that a degreasing mechanism sliding rail is arranged on the degreasing device base, and the degreasing mechanism base is connected with the degreasing mechanism sliding rail in a sliding fit mode.
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| CN112841283B (en) * | 2021-01-27 | 2022-03-22 | 浙江省海洋开发研究院 | Marine euphausia superba shell and meat separation device and method |
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| US7033263B2 (en) * | 2004-06-26 | 2006-04-25 | Kevin Frieswick | Pivot action bivalve opening system |
| CN101095533B (en) * | 2006-06-29 | 2011-09-28 | 王大清 | Method for making turtle foodstuff |
| CN102106362A (en) * | 2011-01-04 | 2011-06-29 | 袁昌辉 | Electric platform turtle slaughtering device |
| CN102370231B (en) * | 2011-10-28 | 2012-11-21 | 绍兴中亚工贸园有限公司 | Processing technology for quick-frozen soft-shelled turtle |
| CN104757090A (en) * | 2015-03-17 | 2015-07-08 | 东至县香泉特色养殖有限公司 | Ecological breeding soft-shelled turtle foodstuff cutting device |
| CN106577957A (en) * | 2015-10-20 | 2017-04-26 | 潼南县志鑫林业发展有限公司 | Softshell turtle slaughtering apparatus |
| CN206491233U (en) * | 2017-01-25 | 2017-09-15 | 费成益 | A kind of frame that cuts open the chest of grass tortoise |
| CN107668150A (en) * | 2017-11-24 | 2018-02-09 | 成都市回归甲鱼养殖有限公司 | A kind of soft-shelled turtle slaughters fixing device |
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