CN1085384C - Cable mfg. method - Google Patents
Cable mfg. method Download PDFInfo
- Publication number
- CN1085384C CN1085384C CN 96109290 CN96109290A CN1085384C CN 1085384 C CN1085384 C CN 1085384C CN 96109290 CN96109290 CN 96109290 CN 96109290 A CN96109290 A CN 96109290A CN 1085384 C CN1085384 C CN 1085384C
- Authority
- CN
- China
- Prior art keywords
- coaxial line
- ground wire
- cable
- shield device
- metallic shield
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Insulated Conductors (AREA)
Abstract
The present invention relates to a cable manufacture method which comprises: a coaxial line is manufactured, the axial line winds around the coaxial line according to a specific twisted moment in a spiral mode so as to increase the feed speed of the coaxial line when a ground line is winding and shorten the winding working hours; a metal shielding device is arranged between the coaxial line and the ground line or between the coaxial line and the outer surface of the ground line, the manufacture working hours and the manufacture cost of a shielding layer are lowered, and waste materials are not easy to generate. The ground line and the metal shielding device are completed in the same workstation, which can further reduce the working hours and the cost.
Description
The present invention relates to a kind of cable manufacture method, be meant a kind of simplification fabrication schedule especially, reduce the manufacture method of the cable of man-hour and cost.
General cable is according to different signal transfer functions, has different structural designs, fluorescent screen commonly used promptly comprises several different types of electric wires with cable, as coaxial line (COAXIAL CABLE) and holding wire (shown in Figure 1A) such as (SIGNAL CABLE), wherein this coaxial line is the signal such as the tricolor signal of carry high frequency rate mostly, and the low-frequency signal of this signal wire transmits.As for existing cable line manufacture method, can be divided into following fabrication schedule by cable contained coaxial line and holding wire:
1, the manufacturing of coaxial line: at first with an extrusion molding machine at peripheral coating first insulating barrier of thick bare copper wire (as polyethylene, PE); After this first insulating barrier cooling, utilize braiding machine or reel winder again, this polyethylene layer is hedged off from the outer world fully at the screen (being generally copper cash mesh grid or copper cash twisted wire) that this first insulating barrier outer surface layer overlay is made of ground wire; Thereafter, utilize again another extrusion molding machine at this screen outer surface coating second insulating barrier (as polyvinyl chloride, PVC); After treating the cooling of this second insulating barrier, promptly finish the manufacturing (its structure can with reference to Figure 1B) of coaxial line.
2, the manufacturing of holding wire: the manufacturing of holding wire as described above coaxial line through the manufacture process of extrusion molding machine coating insulating barrier, it directly is coated on an insulating barrier (being generally polyvinyl chloride) a kind of outer surface of thin bare copper wire equally, to finish the making of this holding wire.
3, the manufacturing of cable: several completed aforementioned coaxial lines and holding wire are delivered to twisted wire board place, together be twisted into the twisted wire of a branch of bundle with the aluminium foil of band shape, wherein this aluminium foil closely is coated on the periphery of this coaxial line and holding wire.The mesh grid that is made of copper cash at the peripheral careful ground of this bunchy twisted wire layer overlay with braiding machine again is to form shielding protection to this twisted wire.The twisted wire that at last this is provided with mesh grid is delivered to the extrusion molding machine, coating the 3rd insulating barrier (as polyvinyl chloride) once more in the periphery of described twisted wire.So far, the manufacture process of this cable is finished (its structure can with reference to Figure 1A).Yet the manufacture method of aforementioned existing cable line has following shortcoming:
The winding of A, ground wire is long man-hour.As previously mentioned, this ground wire is in the peripheral careful winding of coaxial line with braiding machine or reel winder.Yet the careful degree of its winding depends on whether the feed speed of coaxial line on this braiding machine or the reel winder equals the speed of wrap of ground wire.Because when the feed speed of coaxial line equals the speed of wrap of ground wire, ground wire can be laid on the periphery of coaxial line equably, but also therefore causes the winding of ground wire long man-hour; If adopt the ground wire canoe of mesh grid, it twines man-hour will be longer.
The shaping time of B, insulating barrier is long, manufacturing cost is high and easily produce waste material.When coaxial line was done the insulating barrier coating, the shaping speed that must equal insulating barrier because of the feed speed of coaxial line can make this insulating barrier be coated on the coaxial line equably, so the shaping time of insulating barrier is very long.Secondly, the whether complete stability that often is subject to feed of the moulding of this insulating barrier, and factors more rambunctious such as the water content of the stability of feed and raw material, a material size are relevant.Even control water content, a material size of raw material in advance well, formalities such as first drying and screening before promptly raw material feeds intake, what still can produce waste material in forming process for it, and just the waste material amount can be than reduce to some extent in the past; But relatively, it has increased the process of dry and screening, and therefore manufacturing cost and cost of material can increase, and make shaping time longer.
The winding of C, ground wire adheres to different processing stations separately with the moulding of insulating barrier, because of the ground wire on the coaxial line twines is to finish at braiding board or spiral board place, the coating of insulating barrier is then finished at extrusion molding board place, both finish at different work stations respectively, can't merge and carry out, so can't reduce man-hour.
At the shortcoming of described existing cable manufacture method, main purpose of the present invention provides a kind of manufacture method of cable, and wherein ground wire is to twine coaxial line with specific lay, and the feed speed of coaxial line is increased, and shortens and twines man-hour.
Have, another object of the present invention provides a kind of manufacture method of cable again, and it replaces existing second layer insulating barrier as screen with aluminium foil, and replaces the moulding coating with winding method, saves drying and screening process.
The object of the present invention is achieved like this, a kind of cable manufacture method promptly is provided, wherein, the periphery of at least one coaxial line is to utilize coiling machinery to twine metallic shield device and ground wire, make the metallic shield device be in the internal layer of winding layer and ground wire is in skin, perhaps make the metallic shield device be in the skin of winding layer and ground wire is in internal layer.
The advantage of the inventive method is that it is made in the method for cable, and metallic shield device and ground wire, in the time of further reducing worker and are difficult for producing waste material in the inferior winding of finishing simultaneously coaxial line of same work station, reduce production costs.
Below in conjunction with accompanying drawing, embodiments of the invention are described, wherein:
Figure 1A is the stereogram of existing cable line;
Figure 1B is the stereogram of coaxial line among Figure 1A;
Fig. 2 represents cable manufacture method of the present invention, and it illustrates the process that coaxial line, ground wire and metallic shield device integrate;
Fig. 3 A makes the stereogram of first embodiment of cable for using cable manufacture method of the present invention.
Fig. 3 B makes the stereogram of second embodiment of cable for using cable manufacture method of the present invention.
See also Figure 1A, it is existing cable stereogram.It comprises many coaxial lines 5 and holding wire 7.Referring to Figure 1B, it is the stereogram of coaxial line 5 among Figure 1A again, and its internal structure is shown, and wherein this coaxial line 5 has a thick copper lines conductor 10, and it is positioned at the bosom of this coaxial line 5; Ground floor insulating barrier 20 (as polyethylene foamed, FOAM PE), it is coated on the periphery of described thick copper lines conductor 10; Many ground wires 30 (as thin bare copper wire), it is centered around the periphery of ground floor insulating barrier 20 carefully; (as polyvinyl chloride, SR-PVC), it is coated on ground wire 30 peripheries to second layer insulating barrier 40.There are some shortcomings in the manufacture method of existing cable line as previously mentioned.
See also Fig. 2, Fig. 3 A and Fig. 3 B, it is respectively schematic diagram and first embodiment, the second embodiment product structure figure of cable manufacture method of the present invention.Its manufacture method is: with an extrusion molding machine at thick bare copper wire 110 peripheral coating one layer insulatings (as polyethylene, PE) 120: after treating these insulating barrier 120 coolings, utilize reel winder outside this insulating barrier 120, to twine ground wire 140 and metallic shield device 130 (as wide aluminium foil strip) again, as required, ground wire 140 can be wrapped in internal layer, metallic shield device 130 is wrapped in skin (its structure as shown in Figure 3A) or with ground wire 140 ' be wound in skin, metallic shield device 130 ' be wrapped in internal layer (its structure is shown in Fig. 3 B).Described metallic shield device 130 (130 ') can be finished in same work station with ground wire 140 (140 '), in the time of therefore reducing worker.
Be noted that described ground wire 140 (140 ') twines coaxial line 100 (100 ') with the spiral way with specific lay (being about 3mm/pitch), the feed speed of coaxial line 100 (100 ') is increased, twine and shorten man-hour.The cable of manufacturing according to the present invention, its anti-electromagnetic field ability can not reduce, and it can induce the electromagnetic field opposite with coaxial line 100 (100 ') equally cancels out each other interference.
Have, the present invention replaces existing polyethylene layer as screen with metallic shield device 130 (130 ') again, and replaces the moulding coating in the mode of twining, and therefore need not can finish careful coating to coaxial line through raw material drying and screening formality.Therefore in addition, metallic shield device 130 (130 ') also has the not advantage of easy fracture, adopts metallic shield device 130 of the present invention (130 ') can exempt the trouble and worry of waste disposal, during its worker and manufacturing cost reduce significantly.Aspect the ability of anti-electromagnetic wave, as shown in second embodiment of the invention with metallic shield device 130 ' be located at ground wire 140 ' and coaxial line 100 ' two electromagnetic fields between, can reduce many coaxial lines 100 ' or coaxial line 100 ' to the electromagnetic interference between the low frequency signal line.
Refer again to table 1, it is a signal attenuation test report of the present invention, and wherein the Frequecny item is the test frequency of sampling; The R.DATA item is the pad value of measured signal under the enclosure space state; The Fac item is the pad value of measured signal under the open space state; The TOTAL item is the pad value of resultant signal; (being the total value that the R.DATA item adds the Fac. item); The Limit item is the normal signal pad value; The Margin item is error amount (being that the TOTAL item deducts the numerical value that the Limit item is obtained).Yet it focuses on, and described Margin value should be less than-2 in the standard of this professional domain, and should value more little, and the anti electromagnetic wave effect of expression cable is good more, and the signal attenuation phenomenon is less, and promptly its probability that is subjected to noise jamming still less.The Margin item that can find out cable of the present invention from subordinate list 1 not only meets the use standard, even far below-2, can make the degree that is subjected to noise jamming reduce to very low degree.
Table 1
Signal attenuation test report standard: EN55022 classification: the B polarity that decays: vertical checkout length: 10M mode: the Chase CBL6111A:EMCO 3115 that decays
Sampling: 63K 80Hz
| Frequency R.Data+ Fac ＝Total Limit Margin Check Antenna Table <MHz> <dBuV> <dBuV> <dBuV> <dBuV> *>-2.0 X：over Height Angle |
| 112.49 10.2 13.0 23.2 30.0 -6.9 98 1 |
| 157.48 7.6 12.7 20.3 30.0 -9.7 98 382 |
| 179.98 10.6 12.2 22.8 30.0 -7.2 98 1 |
| 196.06 5.1 13.0 28.1 30.0 -11.9 98 1 |
| memo：QP 202.50 11.5 13.2 24.7 30.0 -5.3 98 382 |
| memo：QP 225.02 11.1 14.1 25.2 30.0 -4.8 98 322 |
| 247.51 13.0 14.8 27.8 37.0 -9.3 98 1 |
| 359.99 9.5 20.7 30.2 37.0 -6.8 100 3 |
| 450.06 6.4 22.0 28.4 37.0 -8.6 97 246 |
| 535.51 6.7 25.2 31.9 37.0 -5.1 97 52 |
More than disclosed only be embodiments of the invention, but can not limit the present invention with this, all design has been done according to the present invention variation or improvement all are included in claims of the present invention.
Claims (7)
1. cable manufacture method, wherein, the periphery of at least one coaxial line is to utilize coiling machinery to twine metallic shield device and ground wire, makes the metallic shield device be in the internal layer of winding layer and ground wire is in skin, perhaps makes the metallic shield device be in the skin of winding layer and ground wire is in internal layer.
2. cable manufacture method as claimed in claim 1, wherein, described metallic shield device is a kind of aluminium foil strip.
3. cable manufacture method as claimed in claim 1, wherein, described ground wire is to twine described coaxial line by specific lay in a spiral manner.
4. the manufacture method of a cable, wherein, at least one coaxial line is coated by ground wire and metallic shield device simultaneously, and described ground wire is to twine described coaxial line by specific lay in a spiral manner, so that the electromagnetic sound of coaxial line and ground wire offsets each other.
5. cable manufacture method as claimed in claim 4, wherein, described metallic shield device is a kind of aluminium foil.
6. as claim 4 or 5 described cable manufacture methods, wherein, described metallic shield device is coated on the outer surface of described coaxial line and ground wire fully.
7. as claim 4 or 5 described cable manufacture methods, wherein, described ground wire is wound in the outer surface of described coaxial line and metallic shield device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96109290 CN1085384C (en) | 1996-08-09 | 1996-08-09 | Cable mfg. method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96109290 CN1085384C (en) | 1996-08-09 | 1996-08-09 | Cable mfg. method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1173718A CN1173718A (en) | 1998-02-18 |
| CN1085384C true CN1085384C (en) | 2002-05-22 |
Family
ID=5120322
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 96109290 Expired - Fee Related CN1085384C (en) | 1996-08-09 | 1996-08-09 | Cable mfg. method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1085384C (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100399478C (en) * | 2005-05-10 | 2008-07-02 | 上海汉欣电线电缆有限公司 | Method for placing ground wire in producing cable and device thereof |
| JP5362270B2 (en) * | 2008-07-03 | 2013-12-11 | 矢崎総業株式会社 | Shielded wire, braided terminal processing method of shielded wire, and braided terminal processing apparatus |
| CN103219100B (en) * | 2013-04-01 | 2015-06-17 | 苏州科宝光电科技有限公司 | Electric wire and cable shield braiding machine |
| CN110676000B (en) * | 2019-09-23 | 2020-12-15 | 信电电线（深圳）有限公司 | Knitting machine and knitting process for superfine coaxial wires |
-
1996
- 1996-08-09 CN CN 96109290 patent/CN1085384C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN1173718A (en) | 1998-02-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CA2285932C (en) | Multi-wire sz and helical stranded conductor and method of forming same | |
| CN1085384C (en) | Cable mfg. method | |
| EP1208572A1 (en) | High performance data cable and a ul 910 plenum non-fluorinated jacket high performance data cable | |
| CN1246861C (en) | 500kV ultra-high voltage cross-linking cable and its production process | |
| CN105551633B (en) | A kind of rail traffic vehicles communication of locomotive network cable and preparation method | |
| CN111091926A (en) | Eight-type wire and production process thereof | |
| CN214336360U (en) | Novel insulating twisted-pair cable | |
| DE69125891T2 (en) | Electrical coaxial cable with optical fibers | |
| US7311030B2 (en) | Method of optimizing braiding control parameters for a sheath for shielding a bundle of electrical conductors, and a bundle as obtained in this way | |
| CN113161045A (en) | High-frequency twisted-pair shielding communication cable for automobile | |
| CN208820039U (en) | A kind of Novel rope pipe spiral insulating radio frequency cable | |
| CN217719064U (en) | Flexible anti-interference signal cable | |
| DE4220614C2 (en) | Electrical cable with a shield arranged in a layer structure | |
| CN111899943A (en) | Coaxial cable and production process thereof | |
| CN205194367U (en) | Shielding binode constructs cable | |
| CN220420348U (en) | Adjustable external diameter is indulged and is wrapped up in aluminum foil device | |
| JPH04104407A (en) | Cable for electronic device | |
| CN212181983U (en) | Special shielding signal cable with tensile protection function | |
| CN201946384U (en) | Electromagnetic interference resistance control cable | |
| CN214671871U (en) | High-frequency twisted-pair shielding communication cable for automobile | |
| CN101740172A (en) | Processing technique of anti-interference cable | |
| CN217444153U (en) | Dragging and wrapping cable | |
| CN217113849U (en) | High-frequency signal cable | |
| RU97856U1 (en) | MOUNTING CABLE PREVIOUSLY EXPLOSION-PROOF FOR LOW-SPEED AUTOMATION SYSTEMS (OPTIONS) | |
| CN202855353U (en) | Soft portable flat network cable |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |