CN108536073A - A kind of injection molding acquisition terminal, system and method - Google Patents
A kind of injection molding acquisition terminal, system and method Download PDFInfo
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- CN108536073A CN108536073A CN201810604319.3A CN201810604319A CN108536073A CN 108536073 A CN108536073 A CN 108536073A CN 201810604319 A CN201810604319 A CN 201810604319A CN 108536073 A CN108536073 A CN 108536073A
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- injection molding
- mainboard
- acquisition terminal
- acquisition
- machine information
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 138
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 238000006243 chemical reaction Methods 0.000 claims description 5
- 230000010354 integration Effects 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims 1
- 238000004458 analytical method Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 238000000465 moulding Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000007726 management method Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 241000233805 Phoenix Species 0.000 description 1
- 210000001367 artery Anatomy 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W8/00—Network data management
- H04W8/18—Processing of user or subscriber data, e.g. subscribed services, user preferences or user profiles; Transfer of user or subscriber data
- H04W8/183—Processing at user equipment or user record carrier
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Databases & Information Systems (AREA)
- Computer Networks & Wireless Communication (AREA)
- Signal Processing (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
A kind of injection molding acquisition terminal, system and method belong to injection molding acquisition field.It includes voltage pulse detection module, is electrically connected at injection molding mainboard, for acquiring the electric signal in injection molding mainboard；Processor module is electrically connected at voltage pulse detection module, and the electric signal for acquiring voltage pulse detection module is converted to injection molding machine information；Data transmission module is connected to processor module, and remote location is sent to for that will be molded machine information.The present invention is molded machine information by being molded acquisition terminal collection analysis, and injection molding machine information is sent to long-range cloud system, client is facilitated to check, accurate acquisition injection molding machine information（Such as switching on and shutting down, open mold data etc.）So that it is not necessarily to injection molding machine manufacturer or mainboard quotient's agreement, it is convenient and efficient to collect open mold, switching on and shutting down data；Pass through SIM card data transmission so that solve the disadvantages that the of high cost of local network transport, jitter.
Description
Technical field
The present invention relates to injection molding acquisition field, specially a kind of injection molding acquisition terminal, system and methods.
Background technology
With the development of economy, scientific and technological progress, 4.0 epoch of injection industry have arrived, and using intelligence manufacture as core, will pass
Injection industry of uniting and Information and Communication Technology depth integration incorporate information in entire manufacturing process, manufacture product and production equipment
Technology, Real-time Feedback, the operating parameter for monitoring product and equipment, and entire manufacturing process is voluntarily optimized.Injection molding from
Traditional manufacturing process carries out the intelligence manufacture for upgrading to full-automatic, full information networking, remote control and information are read.But
This escalation process and its complexity are not stranghtforward.
Currently, injection moulding process, there are prodigious problem, injection molding work order information cannot be acquired effectively, be produced in injection molding
In the process, often cause injection molding working efficiency is low, is molded management level to lack science with production schedule disconnection, it can not
Accurate management and control are carried out to injection molding flow, cause information integration difficulty and the efficiency of decision-making not high.
Existing technical solution is mainly that the moulding process data of injection molding machine are read by agreement：By injection molding machine manufacturer or
Person's mainboard quotient's agreement reads the moulding process data of injection molding machine；The moulding process data of reading are written in Database, for enterprise
Industry manages system（Such as ERP, MES）Interface is provided；Data transmission passes through local network transport.
However there is 3 points of deficiencies for the prior art：First, the moulding process data for reading injection molding machine need each manufacturer to award
Power, and the injection molding machine of an injection molding factory may be many different brands, authorize difficulty very big, cost is higher；Second is that when acquisition
Injection molding machine moulding process data be not achieved it is a certain amount of, analyze come data result have no directive significance；Third, LAN passes
Transmission of data high expensive, because plant area is big and bad environments, LAN, which need to connect up, etc. needs hardware cost to support, of high cost,
Effect is poor.Therefore a injection molding acquisition terminal, system and side at low cost, reading data validity is high, reproducibility is strong are designed
Method is a problem to be solved.
Invention content
In view of the deficiencies of the prior art, a kind of injection molding acquisition terminal of present invention offer, system and method, the technology solved
Problem with realize it is inexpensive, simple and fast, effectively to injection molding machine acquire information（Such as switching on and shutting down, open mold data etc.）, with
Achieve the effect that preferably monitoring production, optimize allocation of resources.
The present invention solves its technical problem using following technical scheme to realize.
In order to reach foregoing invention purpose, a kind of injection molding acquisition terminal of present invention proposition, system and method pass through following skill
What art scheme was realized：
A kind of injection molding acquisition terminal, including：
Voltage pulse detection module is electrically connected at injection molding mainboard, for acquiring the electric signal in injection molding mainboard；
Processor module is electrically connected at voltage pulse detection module, the electric signal for acquiring voltage pulse detection module
It is converted to injection molding machine information；
Data transmission module is connected to processor module, and remote location is sent to for that will be molded machine information.
Further, voltage pulse detection module be selected from coincidence counter, asynchronous counter, binary counter, ten into
Counter, Integration Counter, up counter, subtraction count device and/or forward-backward counter processed.
Further, the injection molding machine information that processor module can be converted into is converted into output information.
Further, voltage pulse detection module passes through male and female connecting terminal；And it is connected to male and female connecting terminal
It is connected with the lead of injection molding mainboard with injection molding mainboard.
Further, the lead includes：
Lead is divided into lead 1 and lead 2, wherein
Lead 1 is connected to the electric signal interface of injection molding mainboard；
Lead 2 is connected to the electric source line interface of injection molding mainboard, for introducing power supply.
Further, the injection molding acquisition terminal further includes：
Power supervisor is electrically connected at injection molding mainboard, and the power conversion for introducing lead 2 is at injection molding acquisition terminal
Self powered supply.
Further, the data transmission structure includes：
Sim card slot；And
SIM card.
The injection molding acquisition terminal that the present invention uses is electrically connected at injection molding mainboard by voltage pulse detection module, uses
Electric signal in acquisition injection molding mainboard；Processor module is electrically connected at voltage pulse detection module, is used for voltage arteries and veins
The electric signal for rushing detection module acquisition is converted to injection molding machine information；Data transmission module is connected to processor module, for that will note
Molding machine information is sent to remote location.The electric signal acquired using voltage pulse counter calculates injection molding machine information（Such as it opens
Shutdown, open mold data etc.）So that it is not necessarily to injection molding machine manufacturer or mainboard quotient's agreement, it is convenient and efficient to collect open mold, switch
Machine data；Pass through SIM card data transmission so that solve the disadvantages that the of high cost of local network transport, jitter.
A kind of injection molding acquisition system, including：
It is molded acquisition terminal；And
Long-range cloud system.
Further, injection molding acquisition system can also include one or more clients, and client can log in long-distance cloud
System simultaneously reads the information of injection molding acquisition terminal and/or is communicated with injection molding acquisition terminal by long-range cloud system.
The injection molding acquisition system that the present invention uses will be molded machine information by being molded acquisition terminal acquisition injection molding machine information
It is sent to long-range cloud system.Accurate acquisition injection molding machine information（Such as switching on and shutting down, open mold data etc.）So that it is not necessarily to injection molding machine factory
Quotient or mainboard quotient's agreement, it is convenient and efficient to collect open mold, switching on and shutting down data；Pass through SIM card data transmission so that solve
Local network transport it is of high cost, the shortcomings that jitter.
A kind of injection molding management method, includes the following steps：
Using the electric signal in the injection molding acquisition terminal acquisition injection molding mainboard of the present invention and it is converted into injection molding machine information；
The injection molding machine information is sent to remote location.
The injection molding acquisition method that the present invention uses is molded machine information, by injection molding machine by being molded acquisition terminal collection analysis
Information is sent to long-range cloud system, and client is facilitated to check, accurate acquisition injection molding machine information（Such as switching on and shutting down, open mold data
Deng）So that it is not necessarily to injection molding machine manufacturer or mainboard quotient's agreement, it is convenient and efficient to collect open mold, switching on and shutting down data；Pass through SIM
Card data transmission so that solve the disadvantages that the of high cost of local network transport, jitter.
Above description is only the general introduction of technical solution of the present invention, in order to underwrite the technological means for better understanding the present invention,
And can be practiced according to the content illustrated, and in order to allow the above and other objects, features and advantages of the present invention can
It is clearer and more comprehensible, it is special below to lift preferred embodiment, and coordinate attached drawing, detailed description are as follows.
Description of the drawings
Fig. 1 is the structural schematic diagram for being molded acquisition terminal；
Fig. 2 is injection molding acquisition terminal and injection molding machine main board connecting structure schematic diagram；
Fig. 3 is the structural schematic diagram of the power supervisor and male and female connecting terminal that are molded acquisition terminal；
Fig. 4 is the signal enhancing structural schematic diagram for being molded acquisition terminal.
Specific implementation mode
Invention is further described in detail below in conjunction with the accompanying drawings：
A kind of injection molding acquisition terminal 100 as shown in Figure 1, including：
Voltage pulse detection module 101 is electrically connected at injection molding mainboard 201, for acquiring the telecommunications in injection molding mainboard 201
Number；
Processor module 102 is electrically connected at voltage pulse detection module 101, for acquiring voltage pulse detection module 101
Electric signal be converted to injection molding machine information；
Data transmission module 103 is connected to processor module 102, and remote location is sent to for that will be molded machine information.
In a particular embodiment, voltage pulse detection module 101 is used to acquire the electric signal of injection molding mainboard 201, and locates
The electric signal of acquisition is converted to injection molding machine information by reason device module 102.It is molded machine information（Such as switching on and shutting down, open mold etc.）It can lead to
The electric signal of injection molding mainboard 201 is crossed to characterize.When injection molding machine is switched on, there is electric current in injection molding mainboard 201, when on injection molding machine
Mold die sinking when, voltage increases（The ceiling voltage of most of injection molding dynamoelectric signals is 24V）.As the voltage decreases, injection molding machine
On mold clamping.The switching on and shutting down data and open mold data of injection molding machine can thus be recorded（Count）.
In the present invention, the processor module 102 is preferably comprised is converted into the general small of output information by input information
Type or miniature device, such as circuit design, central processing unit (CPU) and/or associated memory.For example, by making
With the cycle count information from voltage pulse detection module 101, processor module 102 generate mold mean circulation time (MCT) and
Activity percentage.Associated memory can store mold data, tale, mean circulation time (MCT) including but not limited to mold
And activity percentage.In the preferred embodiment of the present invention, the processor module 102 is stm32l series low-power consumption monolithics
Machine is as processor module, its advantage is that can be with suspend mode to save energy without counting.
In the present invention, the voltage pulse detection module preferably comprises the general small-sized of acquisition injection molding mainboard electric signal
Change or miniature device, selected from coincidence counter, asynchronous counter, binary counter, decade counter, arbitrary carry system meter
Number device, up counter, subtraction count device and/or forward-backward counter,
Further, voltage pulse detection module 101 as shown in Figure 2 passes through male and female connecting terminal 104；And it is connected to public affairs
Female connecting terminal 104 and the lead 1041 for being molded mainboard 201 are connected with injection molding mainboard 201.
In a particular embodiment, male and female connecting terminal and lead, such as MSTB2.5/8-ST-5.08 Germany Phoenix
Male and female connecting terminal.
Further, as shown in Fig. 2, lead is divided into lead 1 and lead 2, wherein lead 1 is connected to injection molding mainboard 201
Electric signal interface 2011；Lead 2 is connected to the electric source line interface 2012 of injection molding mainboard, for introducing power supply.
Further, as shown in figure 3, the injection molding acquisition terminal 100 further includes：
Power supervisor 105 is electrically connected at injection molding mainboard 201, and the power conversion for introducing lead 2 is acquired at injection molding
The self powered supply of terminal 100.
For the present invention in addition it can include the internal electric source of such as battery, such as built-in lithium polymer battery, battery is not
Can and, in this way, extended battery life be the present invention desired feature.
In a particular embodiment, the power conversion that lead 2 introduces is at injection molding machine switching on and shutting down digital information, when injection molding acquisition is whole
When end is powered, injection molding machine booting data are recorded as, when being molded acquisition terminal shutdown, are recorded as injection molding machine shutdown data.
Further, data transmission structure includes：
Sim card slot；And
SIM card.
In a particular embodiment, data transmission structure is specifically including but not limited to 3G, 4G of China Mobile, unicom and telecommunications
With 5G transmission modules etc..
Further, as shown in figure 4, the signal spiral interface 106 of injection molding acquisition terminal 100 and an external signal are reinforced
Device 300 is connected, to reinforce the signal of data transmission.
In a particular embodiment, signal stiffening device includes such as 2G/3G/4G/5G expanders, exterior aerial etc..
A kind of injection molding acquisition system, including：
It is molded acquisition terminal；And
Long-range cloud system.
Further, injection molding acquisition system can also include one or more clients, and client can log in long-distance cloud
System simultaneously reads the information of injection molding acquisition terminal and/or is communicated with injection molding acquisition terminal by long-range cloud system.
A kind of injection molding acquisition method, specifically includes following steps：
Using the electric signal in the injection molding acquisition terminal acquisition injection molding mainboard of the present invention and it is converted into injection molding machine information；
The injection molding machine information is sent to remote location.
In a specific embodiment, the method further includes providing client, and the client can log on long-range position
Set reading injection molding machine information.
In another specific embodiment, method further includes that client can be logical by long-range cloud system and injection molding acquisition terminal
Letter.
Injection molding acquisition terminal, the system and method that the present invention uses, by being molded acquisition terminal collection analysis injection molding machine letter
Injection molding machine information is sent to long-range cloud system, client is facilitated to check by breath, accurate acquisition injection molding machine information（Such as switching on and shutting down,
Open mold data etc.）So that it is not necessarily to injection molding machine manufacturer or mainboard quotient's agreement, it is convenient and efficient to collect open mold, switching on and shutting down number
According to；Pass through SIM card data transmission so that solve the disadvantages that the of high cost of local network transport, jitter.
It is of the art it will be recognized by the skilled artisan that above example of the present invention be only the present invention it is preferred
One of embodiment limits for length, cannot enumerate all embodiments one by one here, any to embody the claims in the present invention
The implementation of technical solution, all within the scope of the present invention.
It should be noted that the above content is combine specific embodiment made for the present invention further specifically
It is bright, and it cannot be said that specific implementation mode of the invention is only limitted to this, under the above-mentioned guidance of the present invention, those skilled in the art can
To carry out various improvement and deformations on the basis of the above embodiments, and these are improved or deformation is fallen in the utility model
In protection domain.
Claims (10)
1. a kind of injection molding acquisition terminal, which is characterized in that the injection molding acquisition terminal includes：
Voltage pulse detection module is electrically connected at injection molding mainboard, for acquiring the electric signal in the injection molding mainboard；
Processor module is electrically connected at the voltage pulse detection module, for acquiring the voltage pulse detection module
Electric signal be converted to injection molding machine information；
Data transmission module is connected to the processor module, for the injection molding machine information to be sent to remote location.
2. injection molding acquisition terminal as described in claim 1, which is characterized in that voltage pulse detection module is selected from synchronous counting
Device, asynchronous counter, binary counter, decade counter, Integration Counter, up counter, subtraction count device
And/or forward-backward counter.
3. injection molding acquisition terminal as described in claim 1, which is characterized in that the processor module can be by the conversion
At injection molding machine information be converted into output information.
4. injection molding acquisition terminal as described in claim 1, which is characterized in that the voltage pulse detection module passes through male and female
Connecting terminal；And it is connected to the lead of the male and female connecting terminal and the injection molding mainboard and the injection molding mainboard
It is connected.
5. injection molding acquisition terminal as claimed in claim 4, which is characterized in that the lead includes：
The lead is divided into lead 1 and lead 2, wherein
Lead 1 is connected to the electric signal interface of the injection molding mainboard；
Lead 2 is connected to the electric source line interface of the injection molding mainboard, for introducing power supply.
6. injection molding acquisition terminal as described in claim 1, which is characterized in that the injection molding acquisition terminal further includes：
Power supervisor is electrically connected at injection molding mainboard, and the power conversion for introducing the lead 2 is adopted at the injection molding
Collect the self powered supply of terminal.
7. injection molding acquisition terminal as described in claim 1, which is characterized in that the data transmission structure includes：
Sim card slot；And
SIM card.
8. a kind of injection molding acquisition system, the injection molding acquisition system includes the injection molding acquisition described in any one of claim 1-7
Terminal and long-range cloud system.
9. injection molding acquisition system as claimed in claim 8, which is characterized in that the injection molding acquisition system can also include one
Or multiple client, the client can log in the long-range cloud system and read it is described injection molding acquisition terminal information and/
Or it is communicated with the injection molding acquisition terminal by the long-range cloud system.
10. a kind of injection molding acquisition method, the method includes：
Using the electric signal in the injection molding acquisition terminal acquisition injection molding mainboard described in any one of claim 1-7 and it is converted into
It is molded machine information；
The injection molding machine information is sent to remote location.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810604319.3A CN108536073A (en) | 2018-06-13 | 2018-06-13 | A kind of injection molding acquisition terminal, system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810604319.3A CN108536073A (en) | 2018-06-13 | 2018-06-13 | A kind of injection molding acquisition terminal, system and method |
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| Publication Number | Publication Date |
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| CN108536073A true CN108536073A (en) | 2018-09-14 |
Family
ID=63469977
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| CN201810604319.3A Pending CN108536073A (en) | 2018-06-13 | 2018-06-13 | A kind of injection molding acquisition terminal, system and method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114670405A (en) * | 2021-12-30 | 2022-06-28 | 南京晨光集团有限责任公司 | Injection molding factory management system and management method thereof |
| CN114889079A (en) * | 2022-05-26 | 2022-08-12 | 杭州科强信息技术有限公司 | Injection molding machine data acquisition terminal, injection molding machine process processing system and method |
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| CN202192725U (en) * | 2011-08-19 | 2012-04-18 | 深圳市求卓科技有限公司 | Injection moulding information acquisition terminal |
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| CN208421584U (en) * | 2018-06-13 | 2019-01-22 | 南京塑维网络科技有限公司 | A kind of injection molding acquisition terminal |
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2018
- 2018-06-13 CN CN201810604319.3A patent/CN108536073A/en active Pending
Patent Citations (7)
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|---|---|---|---|---|
| CN202192725U (en) * | 2011-08-19 | 2012-04-18 | 深圳市求卓科技有限公司 | Injection moulding information acquisition terminal |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114670405A (en) * | 2021-12-30 | 2022-06-28 | 南京晨光集团有限责任公司 | Injection molding factory management system and management method thereof |
| CN114889079A (en) * | 2022-05-26 | 2022-08-12 | 杭州科强信息技术有限公司 | Injection molding machine data acquisition terminal, injection molding machine process processing system and method |
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