CN108527975A - 一种防静电自发热被罩布料 - Google Patents
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Abstract
本发明涉及纺织纤维布料技术领域，特指一种防静电自发热被罩布料。其结构依次为防静电聚酯纤维层、空气层、自发热棉布层。该被罩利用珊瑚绒织入导电纤维作为导电层，充分利用了导电纤维对周围空气电离的特性，使被罩具有防静电的功能，同时该被罩具有防螨虫和自发热效果，具有很大的实用性。
Description
技术领域
本发明涉及纺织纤维布料技术领域，特指一种防静电自发热被罩布料。
背景技术
防静电织物是指经过处理而具有防静电功能的织物，它利用电荷泄漏与中和两种消电原理实现防静电性能，同时采用了符合国家标准的布料，因此可作为日常使用布料之一。传统化纤布料透气性差、易摩擦起电；天然纤维布料易吸尘、耐用性差。近年来，随着化纤布料的广泛使用和家用电器的增加，加之室内地板、墙面、天花板大多属于绝缘体，空气干燥，静电干扰给人们生活带来严重影响。
长期处于静电辐射下，将干扰人体体表的正常电位差，从而影响心肌正常的电生理过程。持久的静电还会使血液的碱性升高，导致色素沉着，影响人的机体生理平衡，使人体产生焦躁不安、头痛、胸闷、呼吸困难、咳嗽等不适感。静电还可吸附空气中大量尘埃，带电性越大、吸附尘埃的数量就越多，而吸附的尘埃中往往夹杂着多种有害物质甚至是病菌，轻则刺激皮肤，影响皮肤，光泽堵塞毛孔，重则使皮肤遭受螨虫侵害，使皮肤瘙痒，更严重的还会引发支气管哮喘和心律失常等病症。因此，利用防静电布料作为日常衣物和床上用品布料具有很大的应用前景。
冬季空气干冷干燥，室内暖风空调加速空气中水分和人体水分的蒸发，人体水分大量缺失，电阻值增大，导致局部皮肤有大量电荷堆积。采用普通布料作为被罩，电荷将在被罩上静止聚集，达到一定的电压时就会产生放电现象，发出响声和火花，致使人体烦躁不适甚至失眠，给人们生活和工作带来不利影响，并且传统保暖采用防止热量散失方式，效果不佳，因此，设计和开发具有防静电自发热性能的被罩具有重要意义。
目前公开号为CN 206501523 U，公告日为2017年9月19日中国专利《一种防静电布料》公开了一种防静电布料，包括布料本体和复合功能层，布料本体由经线和纬线交织成，并穿插若干导电棉线；复合层包括加湿层、防霉层、摩擦层、防静电层。防静电层喷涂在摩擦层与防霉层、加湿层与布料层之间，防霉层喷涂在加湿层，摩擦层设置在防霉层外侧，防静电层为导静电涂料，加湿层为亲水性聚酯短纤维，防霉层为防霉涂料，摩擦层为海泡石纤维且表面编织有波浪形花纹。公开号为CN 205757260 U，公告日为2016年12月7日中国专利《一种具有新型防静电结构内衣》公开了一种具有新型防静电结构内衣，包括外层、中间导电层和棉质内层。中间导电层为由导电纤维编织而成的网格层，导电纤维具有碳黑混炼纤维内芯和金属纤维包覆层。
选择制作被罩布料时，首先要实现防静电功能，还要具有防螨功能，最后作为冬季贴身床上用品，具有自发热功能的被罩将极具实用性。
本发明提出了一种防静电自发热被罩布料，其结构依次为防静电聚酯纤维层、空气层、自发热棉布层。该被罩利用珊瑚绒织入导电纤维作为防静电聚酯纤维层，使织物导电性增强，由此快速消除织物上产生的电荷，同时充分利用了导电纤维对周围空气电离的特性，使被罩具有防静电的功能；该被罩采用乳胶作为空气层填充颗粒，具有防螨虫功效；同时还采用了发热纤维，根据人体温度进行温度调节，体感舒适，具有很大的实用性。
发明内容
针对现有技术的需要，本发明的目的在于提供一种防静电自发热被罩布料，(1)根据静电消除原理，在人体产生静电时，将电荷进行逸散或中和，将普通布料经过织造工艺与复合处理设计防静电布料；(2)其中利用珊瑚绒中织入导电纤维作为防静电聚酯纤维层，为防静电被罩布料提供导电层；(3)空气层中放置天然乳胶微粒，实现抗静电、防螨虫、透气功能；(4)将发热纤维织入植物棉布层，以实现亲肤、保暖功能。
本发明解决其关键问题所采用的技术方案为：一种防静电自发热被罩布料，其特征在于：包括由上至下的防静电聚酯纤维层、空气层、自发热棉布层。
本发明以防静电聚酯纤维层作为导电层，以空气层作为透气层，以自发热棉布层作为保暖层。如图1所示，其工作机制为：在静电场的作用下，导电纤维对周围的空气进行电离，形成正负离子，将织物所带静电荷中和，达到消除静电的目的；空气层中的天然乳胶，含有丰富的乳胶蛋白，可破坏食物链阻止螨菌存活，天然抑菌；自发热棉布层将发热纤维以经线和纬线方式织入植物棉布中，实现自然发热，大大提高保暖效果，降低空调使用率，减少水分流失。
所述的防静电聚酯纤维层，采用梭织方式将导电纤维织入珊瑚绒中，利用两组或两组以上的相互垂直珊瑚绒线，以90度角作经纬交织，用梭子带动纬纱在上下开合的经纱开口中穿过，构成交叉的结构，将导电纤维均匀分布在珊瑚绒中，织成边长为1mm的小方格，纤维之间互相搭接形成完整导体。防静电聚酯纤维层厚度范围为0.1～0.4mm。
所述的空气层，在1和3层中间留一个空层，放入若干天然乳胶，空气层厚度范围为1～3mm。
所述的自发热棉布层，采用纺纱方式将发热纤维织入棉布里，将棉纤维与发热纤维捻在一起纺成线或纱，用这些线或纱织成布作为亲肤自发热层，自发热棉布层厚度为0.3mm，发热温度范围为39-50℃。
与普通被罩布料相比，本发明在被罩防静电和自发热性能方面具有如下优势：本发明利用珊瑚绒织入导电纤维，形成良好的导电层，从而使被罩能够中和人体积聚的静电荷；该发明设置空气层加入天然乳胶，天然乳胶分子具有开放式的乳胶多孔气囊结构体，利于空气流通，可防潮湿，不易滋生螨菌，同时天然乳胶可及时吸收分解人体排出的液体，使螨菌无法附着；本发明采用植物棉布层与人体接触，保证了人体舒适感，在棉布层中织入发热纤维，利用人体的皮肤表层产热获得能量，并进行储存，当人体体温降低时，再释放回人体，具有储热并发热功能，降低空调使用频率，避免空气过分干燥，引起人体不适。
附图说明
图1为本发明一种防静电自发热被罩布料的层级结构示意图。
1防静电聚酯纤维层2空气层3自发热棉布层4天然乳胶颗粒。
具体实施方式：
下面结合附图实施例对本发明做进一步详细描述，但不应以此限制本发明的保护范围。
图1为本发明结构示意图，其中附图标记为：1为防静电聚酯纤维层、2为空气层、3为自发热棉布层。
本发明一种防静电自发热被罩布料制备方法包括如下步骤：
1.珊瑚绒织入导电纤维；
2.空气层中放置天然乳胶颗粒；
3.植物棉布层中织入自发热纤维；
实施例一：
1.纤维素纤维采用竹浆纤维。利用碳黑的导电性能制造导电纤维，将纤维素纤维碳化处理，惰性气氛下在146℃～260℃温度范围内，对纤维素纤维进行加热碳化使其主链主要为碳原子，从而得到固有纤维密度和拉伸强度良好碳化纤维，具有导电性能。采用梭织方式将导电纤维织入珊瑚绒中，利用两组或两组以上的相互垂直珊瑚绒线，以90度角作经纬交织，用梭子带动纬纱在上下开合的经纱开口中穿过，构成交叉的结构，将导电纤维均匀分布在珊瑚绒中，织成边长为1mm的小方格，纤维之间互相搭接形成一个完整导体。
2.空气层中放入粒径约为1.06μm的天然乳胶颗粒。
3.植物棉布中利用纺纱工艺均匀织入发热纤维，将棉纤维与亚烯酸盐系纤维捻在一起纺成线，并用这些线或织成布。亚烯酸盐系纤维(esk纤维)是自行发热而温暖身体的一种全新材料，由东洋纺(日本)所研发。
4.将防静电聚酯纤维层、空气层、自发热棉布层进行复合。通过纱线将上下两层织物连成一个整体，采用接结纬法，将每一根接结纬纱与上下层织物的接结点沿布边方向拉开一定距离。下机后，将上层织物水平移动，使相应的两个接结点重合，再将上层织物垂直向上移动，直至中间纱线绷直。
Claims (7)
1.一种防静电自发热被罩布料，其特征在于，包括由上至下的防静电聚酯纤维层、空气层、自发热棉布层；以防静电聚酯纤维层作为导电层，以空气层作为透气层，以自发热棉布层作为保暖层；所述的防静电聚酯纤维层，采用梭织方式将导电纤维织入珊瑚绒中，所述的自发热棉布层，采用纺纱方式将发热纤维织入棉布里；所述的空气层里放入天然乳胶。
2.如权利要求1所述的一种防静电自发热被罩布料，其特征在于，防静电聚酯纤维层厚度范围为0.1～0.4mm。
3.如权利要求1所述的一种防静电自发热被罩布料，其特征在于，所述的采用梭织方式将导电纤维织入珊瑚绒中指：利用两组或两组以上的相互垂直珊瑚绒线，以90度角作经纬交织，用梭子带动纬纱在上下开合的经纱开口中穿过，构成交叉的结构，将导电纤维均匀分布在珊瑚绒中，织成边长为1mm的小方格，纤维之间互相搭接形成完整导体。
4.如权利要求1所述的一种防静电自发热被罩布料，其特征在于，空气层厚度范围为1～3mm。
5.如权利要求1所述的一种防静电自发热被罩布料，其特征在于，自发热棉布层厚度为0.3mm，发热温度范围为39-50℃；是将棉纤维与发热纤维捻在一起纺成线或纱，用这些线或纱织成布作为亲肤的自发热棉布层。
6.如权利要求1所述的一种防静电自发热被罩布料，其特征在于，所述的导电纤维制备方法如下：纤维素纤维采用竹浆纤维；利用碳黑的导电性能制造导电纤维，将纤维素纤维碳化处理，惰性气氛下在146℃～260℃温度范围内，对纤维素纤维进行加热碳化使其主链主要为碳原子，从而得到固有纤维密度和拉伸强度良好碳化纤维，具有导电性能。
7.如权利要求1所述的一种防静电自发热被罩布料，其特征在于，所述的发热纤维为亚烯酸盐系纤维。
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