CN108527585A - A kind of disc type wood chip chipper - Google Patents

A kind of disc type wood chip chipper Download PDF

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Publication number
CN108527585A
CN108527585A CN201810583735.XA CN201810583735A CN108527585A CN 108527585 A CN108527585 A CN 108527585A CN 201810583735 A CN201810583735 A CN 201810583735A CN 108527585 A CN108527585 A CN 108527585A
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CN
China
Prior art keywords
wood chip
cutterhead
slicing
supply disk
disc type
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Granted
Application number
CN201810583735.XA
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Chinese (zh)
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CN108527585B (en
Inventor
杨焕蝶
张扬
张一扬
曲荣佳
周博
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Nanjing Forestry University
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Nanjing Forestry University
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Priority to CN201810583735.XA priority Critical patent/CN108527585B/en
Publication of CN108527585A publication Critical patent/CN108527585A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27LREMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
    • B27L11/00Manufacture of wood shavings, chips, powder, or the like; Tools therefor
    • B27L11/02Manufacture of wood shavings, chips, powder, or the like; Tools therefor of wood shavings or the like

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Debarking, Splitting, And Disintegration Of Timber (AREA)

Abstract

The present invention relates to a kind of disc type wood chip chippers, including feeding device, slicing device and discharge port, the feeding device will export after slicing wood chip is delivered to the slicing device through discharge port, the slicing device includes horizontal positioned supply disk, the supply disk is equipped with the perforative notch in several longitudinal directions, discharge arm is equipped with above the supply disk, cutterhead is equipped with below the supply disk, the discharge arm it is horizontally disposed and with the supply disk relative motion, the wood chip fallen on the supply disk is scraped to the notch through the discharge arm and is fallen on the cutterhead, several fly cuttves are fixed on the cutterhead, the cutterhead and the supply disk relatively rotate under the action of driving device, the cutterhead is equipped with for by deflector chute derived from the wood shavings after slicing, the deflector chute is connected to the discharge port.The present invention realizes wood chip transverse direction slicing, reduces wood shavings particle amount.

Description

A kind of disc type wood chip chipper
Technical field
The present invention relates to a kind of chipper more particularly to a kind of disc type wood chip chippers.
Background technology
Chipper is the equipment of Flakeboard Product Line material papering section, and the wood chip slicing that specifically wood chipping equipment gets off is at certain The wood chip chipper of thickness wood shavings.Domestic wood chip chipper is mainly double drum wheel ring flaker at present, and wood chip is in slicing Generating centrifugal force mainly by high-speed rotating impeller makes it ride over knife ring inner surface, and is pushed to fly cutter by blade and carries out slicing, The power consumption of impeller is big, and stability is poor when wood chip slicing, and wood chip is easy rolling when slicing, and wood chip is easy because crowded when being fed on the high side End is generated to slicing, causes wood shavings particle amount big.
Invention content
The present invention causes wood shavings particle amount big to solve the problems, such as that existing double drum wheel ring flaker slicing direction differs, A kind of disc type wood chip chipper is provided, the present invention ensures wood chip transverse direction slicing using horizontal feed and its wedge-shaped slicing mouth, prevents Only rolling of the wood chip end to wood chip during slicing and slicing reduces the big problem of particle amount.
The technical solution used in the present invention includes:A kind of disc type wood chip chipper, including feeding device, slicing device and Discharge port, the feeding device will export after slicing wood chip is delivered to the slicing device through discharge port, it is characterised in that:Institute The supply disk that slicing device includes horizontal positioned is stated, the supply disk is equipped with the perforative notch in several longitudinal directions, the supply disk Top is equipped with discharge arm, cutterhead is equipped with below the supply disk, the discharge arm is horizontally disposed with and fortune opposite with the supply disk Dynamic, the wood chip fallen on the supply disk is scraped to the notch through the discharge arm and is fallen on the cutterhead, the cutterhead On be fixed with several fly cuttves, the cutterhead and the supply disk relatively rotate under the action of driving device, the knife of the fly cutter Towards the supply disk, the cutterhead is equipped with for by deflector chute derived from the wood shavings after slicing, the deflector chute in sword direction It is connected to the discharge port, the wood chip on the cutterhead is fallen into and is exported through the deflector chute and discharge port after the fly cutter slicing.
Further, the notch is emitted by the feed disk center and is formed outward, and the notch penetrates through the supply disk Upper and lower surface, is equipped with wedge-shaped slicing mouth between the supply disk and cutterhead, the wide end of wedge-shaped slicing mouth connects the slot Mouthful, narrow end connects back pressure plate, and wedge-shaped slicing mouth becomes narrow gradually to cutterhead direction of rotation.
Further, the cutterhead and supply disk relative rotation, the fly cutter for installation of leaning forward on cutterhead will pass through notch and fall Wood chip bring the wedge-shaped slicing mouth into.Wedge structure is adjacent to cutterhead upper surface when wood chip being made to move forward under fly cutter effect.
Further, the one side of the supply disk towards wedge-shaped slicing mouth is equipped with wear-resisting wedge piece.
Further, pressure knife block is detachably installed, fly cutter connects into hold(ing)-down clip and flies to component, passes through on the cutterhead Pressure knife block is fixed on cutterhead.
Further, the fly cutter leans forward setting from bottom to top along cutterhead direction of rotation.
Further, the discharge arm includes the body of rod for intersecting at central shaft, the central shaft and the supply disk axle center Position is identical.Supply disk and discharge arm movement for the relative rotation.
Further, supply disk is equipped with back pressure plate, back pressure plate lower surface and cutterhead upper surface gap towards the side of notch For 1.5mm or so.
Further, the feeding device includes vibra feeder, concentration equipment and divides equally cover, and wood chip is given through the vibration It is trickled down to the supply disk after glassware and concentration equipment screening through dividing equally cover, described be respectively provide with is set above supply disk.
Further, the deflector chute is arranged at the blade of the fly cutter.
Advantageous effect caused by the present invention includes:Chipper in the present invention passes through horizontally disposed supply disk and discharging Bar makes vertical or tilt drop wood chip convert to accumbency, ensures that wood chip is always lateral slicing, in the extruding of wedge-shaped slicing mouth Rolling of the lower effectively control wood chip of effect during slicing, improves the ratio of sheet wood shavings, reduces particle amount, be conducive to improve The physical strength of particieboard can also reduce resin added, reduce production cost.Cutterhead slicing in the present invention, supply disk supply wood Piece simultaneously stablizes the wood chip during slicing, eliminates the high-speed rotating leaf for making wood chip generate sufficiently large centrifugal force and being arranged Wheel, reduces the energy consumption of slicer;Chipper in the present invention uses cutter head type structure slicing wood chip, and energy consumption is low, and stability is good, Supply disk realizes the stable material-supplying during wood chip slicing;Wedge-shaped slicing cause for gossip shows stabilization of wood chip during slicing, slicing The wood shavings particle amount gone out is few.
Description of the drawings
The structural schematic diagram of disc type wood chip chipper in Fig. 1 present invention;
Section of the disc type wood chip chipper in the directions A-A flattens figure in Fig. 2 present invention;
1, discharge arm in figure, 2, supply disk, 3, notch, 4, wedge-shaped slicing mouth, 5, wear-resisting wedge piece, 6, back pressure plate, 7, cutterhead, 8, Pressure knife block, 9, hold(ing)-down clip, 10, fly cutter, 11, deflector chute, 12, attachment screw, 13, central shaft, 14, knife door gap adjustment plate, 15, Silt dust outlet, 16, vibra feeder, 17, concentration equipment, 18, wood chip feed opening, 19, turbine and worm retarder, 20, Discharge arm motor, 21, divide equally and cover, 22, wood shavings discharge port, 23, rack, 24, cutter spindle, 25, belt transmission, 26, main motor.
Specific implementation mode
Further details of explanation is done to the present invention with reference to the accompanying drawings and detailed description, it should be appreciated that Protection scope of the present invention is not restricted by specific implementation.
As depicted in figs. 1 and 2, a kind of disc type wood chip chipper in the present invention, including feeding device, slicing device and go out Material mouth, feeding device will export after slicing wood chip is delivered to slicing device through discharge port, and slicing device from top to bottom wraps successively Horizontally disposed discharge arm 1, supply disk 2 and cutterhead 7 are included, supply disk 2 is equipped with notch 3, and cutterhead 7 is equipped with fly cutter 10, wood chip It falls on supply disk 2, under the promotion of discharge arm 1, wood chip push-in notch 3 is eventually fallen on cutterhead 7, the fly cutter 10 of high-speed motion Slicing is carried out to falling on the wood chip on cutterhead 7.Cutterhead 7 and 2 relative rotation of supply disk lean forward on cutterhead 7(Lean forward refer to fly cutter 10 by Under it is supreme to 7 direction of rotation of cutterhead tilt)The fly cutter 10 of installation brings the wood chip to fall by notch 3 into the wedge-shaped slicing mouth 4, wedge structure makes wood chip move forward under the effect of fly cutter 10 and is adjacent to 7 upper surface of cutterhead always, and the cutting edge that fly cutter 10 stretches out is to wood Piece carries out slicing, and the wood shavings of slicing are fallen from deflector chute 11 on front side of blade.
Gap before 11 upside blade of deflector chute is knife door gap, and knife door gap should be able to adjust, in deflector chute upper edge slot side To one knife door gap adjustment plate 14 of setting, knife door gap adjustment plate 14 can be suitable to meet with reconditioning and the appropriate height of adjusting Knife door gap.
Discharge arm 1 intersects at a central shaft by several bodies of rod, and several bodies of rod are in star emitting shape, the notch 3 on supply disk 2 Emitted outward by 2 center of supply disk, 3 depth of notch and 2 consistency of thickness of supply disk, i.e. notch 3 are through to by 2 upper surface of supply disk Lower surface, 3 arrangement mode of notch is consistent with 1 arrangement mode of discharge arm, and discharge arm 1 and supply disk 2 relatively rotate, in rotation process In, discharge arm 1 can scrape the wood chip of 2 upper surface of supply disk to notch 3, and this requires on discharge arm 1 and supply disk 2 certainly Surface contacts or there are slight distances.
Cutterhead 7 is equipped with cutter groove, and pressure knife block 8 is removably fixed in cutter groove, and hold(ing)-down clip 9 fixes fly cutter group with fly cutter 10 Part is fixed on by pressure knife block 8 in the gap of cutterhead 7, and hold(ing)-down clip is fixed with cutterhead 7 by attachment screw 12, pressure knife block 8 and knife It is fixed by attachment screw 12 between disk 7.It is equipped with wedge-shaped slicing mouth 4 between supply disk 2 and cutterhead 7, i.e., has one between the two Wedge groove, wedge-shaped slicing mouth 4 are connected to the notch 3 on supply disk 2, the bottom end of the wide end mouth of connecting trough 3 of wedge-shaped slicing mouth 4, wedge shape It is connected with back pressure plate at the narrow end of slicing mouth 4.In order to export the wood shavings under 10 blade slicing of fly cutter, set at 10 blade of fly cutter Deflector chute 11 is set, the knife door gap before 11 upside fly cutter blade of deflector chute is usually no more than 2mm, according to the thickness of slicing wood shavings Appropriate adjustment, generally fly cutter overhang add 1.3mm, are adjusted by knife door gap adjustment plate 14.Knife door gap is too small to be squeezed The tiny wood chip that the broken wood shavings cut by blade, too conference keep size smaller is therefrom fallen at random, influences wood shavings quality.
In order to ensure the quality of slicing wood shavings, fly cutter 10 is obliquely installed from the bottom to top, the angle of wedge general 32 of fly cutter0It is left It is right.Blade direction is consistent with the rotation direction of cutterhead 7, for installation of leaning forward.Cutterhead 7 needs opposite supply under the action of driving device Charging tray 2 rotates, and the cutting edge for stretching out cutterhead upper surface carries out the wood chip that slicing enters wedge-shaped slicing mouth 4.Fly cutter 10 is dug through previous It cuts remaining wood chip to be continued to push ahead by subsequent fly cutter, under the action of wedge-shaped 4 inclined-plane of slicing mouth, wood chip is moved down and compressed Cutterhead upper surface, subsequent fly cutter 10 carry out slicing again.The overhang of fly cutter 10 can be adjusted according to the thickness of slicing wood shavings, and one As be 0.3 ~ 0.7mm, the overhang of fly cutter 10 can adjust by special knife adjusting device, realize machine toolsetting outside.
Discharge arm 1 is performed relative motion with supply disk 2, and supply disk 2 can make fixation, can also be made opposite with cutterhead 7 Direction rotates, if supply disk 2 makes fixation, discharge arm 1 rotates, and so that wood chip is scraped to slot the wood chip fallen on supply disk It is interior, while the wood chip for tilting or being erected on supply disk can be dialed to accumbency;It is revolved in opposite directions with cutterhead 7 if supply disk 2 is made Turn, then discharge arm 1 can make fixation.Supply disk 2 is fixed in the present embodiment, and discharge arm 1 and cutterhead 7 rotate, and discharge arm 1 passes through Discharge arm motor 20 drives, and discharge arm motor 20 is connected with turbine and worm retarder 19;Cutterhead 7 is driven by main motor 26, knife Disk 7 is rotated with cutter spindle 24 for axis, and main motor 26 is rotated by belt 25 with movable knife disc 7, cutter spindle 24 and central shaft 13 For coaxial direction.
For the wearability of stiffener charging tray, wear-resisting wedge piece 5 is set in material disc, wear-resisting wedge piece 5 is covered in feed Disk 2 is towards the side of wedge-shaped slicing mouth 4.
The course of work:The wood chip of notch 3 is dropped down onto by the wedge-shaped slicing on rotary head 7 under fly cutter 10 band to supply disk 2 10 cutting edge of fly cutter of mouth 4, stretching carries out slicing to wood chip, and the wood shavings cut pass through guide along the knife door gap of 10 front of fly cutter Slot 11 is fallen.Wood chip after slicing is promoted by subsequent fly cutter 10, and remaining wood chip is pressed down against by the lozenges of supply disk 2 It is labelled to 7 upper surface of cutterhead, the fly cutter 10 of stretching cuts one layer of wood shavings, goes down successively, gradually complete wood chip slicing, simultaneously again The notch 3 of supply disk 2 continuously has wood chip whereabouts again, and slicing is carried out into tapered region.
When wood chip slicing under the squeezing action of wedge-shaped slicing mouth 4, it is effectively prevented the rolling of wood chip, it is possible to reduce wood shavings Particle amount.
The setting angle of wedge-shaped slicing mouth 4 is suitable, and wood chip to be convenient for be squeezed gradually downward in the case where the cutterhead 7 of rotation acts on Sliding.
The arrival end height setting of wedge-shaped slicing mouth is also appropriate, cannot be too low, and too low wood chip is not easily accessible tapered region plane It cuts, Tai Gao makes the wood chip vertically slid into individually, generates end to slicing, cut staple.The effectively height at setting wedge shaped entrance end, The fly cutter 10 on cutterhead 7 can also be made, which to bring wood chip into, overwhelms the wood chip vertically slid into individually when slicing, it is ensured that lateral slicing, Ensure wood shavings quality.
Wood chip is generally the strip that extends along wood fiber production mode reform, and the end in the present invention is to referring to wooden by strip One end of piece is cut, therefore is held to slicing because fibre cutting can be will produce many particles by fly cutter, and lateral slicing is i.e. in strip Long side face on slicing, which advantageously forms sheet wood shavings, the higher particieboard produced of sheet wood shavings content The indexs such as physical strength can be better.
Supply disk 2 is equipped with wear-resisting wedge piece 5 and back pressure plate 6, and convenient for being replaced after abrasion, wear-resisting wedge piece 5 is placed in cutterhead 7 In wedge-shaped slicing mouth 4 between supply disk 2, back pressure plate 6 is placed in the notch 3 in supply disk 2, is bonded supply disk 2 on one side and is set It sets.The height of back pressure plate 6 should can be adjusted, so as to the gap after reconditioning between adjustment and cutterhead 7.The lower surface of back pressure plate 6 with Gap between 7 upper surface of cutterhead is 1.5mm or so.Gap between 7 upper surface of lower surface and cutterhead of back pressure plate 6 is too small, The fly cutter 10 of rotation is easy to encounter back pressure plate;Gap between 7 upper surface of lower surface and cutterhead of back pressure plate 6 is too big, more than slicing Under dried thickness when being less than the gap, when slicing, is not easy to stablize, and influences wood shavings quality.
Feeding device is arranged on 2 top of supply disk, and feeding device includes vibra feeder 16 and concentration equipment 17, for going Out of dust, silt and iron impurities, and realize even feeding, impurity is discharged by silt dust outlet 15.
Wood chip after magnetic separation falls from wood chip whereabouts mouth 18.Respectively cover 21 is latticed domatic structure, close to central shaft Size of mesh opening it is smaller, close to periphery size of mesh opening it is larger, size of mesh opening becomes larger from inside to outside.Size of mesh opening is by introversion Outer variation is so that the wood chip of reduced size is fallen by center, and the wood chip of large-size is fallen by periphery, in this way with width of rebate It is gradually increased by center and is just coincide outward, while also avoiding being gathered in the centre whereabouts respectively covered when wood chip blanking, So that blanking is evenly.Respectively with discharge arm coaxial rotating, wood chip is dropped down onto from whereabouts mouth 18 respectively to be covered cover 21, and wood chip surrounding is equal Divide and is freely scattered to supply disk 2.The strand length that wood chipping equipment is cut in Flakeboard Product Line is 30 ~ 40mm, typically larger than thickness Or width, according to the minimum principle of freely falling body center of gravity, it should be accumbency state to be freely scattered from top to the wood chip on supply disk 2, Ensure to be in accumbency state when wood chip is fallen to by blanking notch 3 on cutterhead 7, to reduce end grain cutting.It is excessive to prevent Wood chip is deposited in above supply disk 2, cause it is crowded cause wood chip to be in vertical plumbness, therefore it is required that fall wood chip quantity Should be uniform, cannot be excessive, but can not be very little, in order to avoid reduce productivity.
The preferred embodiment of the present invention is above are only, the present invention is not limited in the content of embodiment.For in this field Technical staff for, can have various change and change within the scope of technical scheme of the present invention, made by it is any variation and Change, within the scope of the present invention.

Claims (10)

1. a kind of disc type wood chip chipper, including feeding device, slicing device and discharge port, the feeding device will wait for slicing wood Piece exports after being delivered to the slicing device through discharge port, it is characterised in that:The slicing device includes horizontal positioned feed Disk, the supply disk are equipped with the perforative notch in several longitudinal directions, and discharge arm, the supply disk lower section are equipped with above the supply disk Equipped with cutterhead, the discharge arm it is horizontally disposed and with the supply disk relative motion, fall into the wood chip on the supply disk through institute It states discharge arm to scrape to the notch and fall on the cutterhead, several fly cuttves, the cutterhead and institute is fixed on the cutterhead It states supply disk to relatively rotate under the action of driving device, the cutterhead is equipped with for by guide derived from the wood shavings after slicing Slot, the deflector chute are connected to the discharge port, fall into the wood chip on the cutterhead after the fly cutter slicing through the deflector chute It is exported with discharge port;
The notch is emitted outward by the feed disk center to be formed, and the notch penetrates through the supply disk upper surface and following table Face, is equipped with wedge-shaped slicing mouth between the supply disk and cutterhead, the wide end of wedge-shaped slicing mouth connects the notch, wedge-shaped slicing mouth It is become narrow gradually to cutterhead with respect to supply disk direction of rotation.
2. disc type wood chip chipper according to claim 1, it is characterised in that:The wedge-shaped slicing mouth of supply disk direction It is equipped with wear-resisting wedge piece on one side.
3. disc type wood chip chipper according to claim 1, it is characterised in that:Push type broach is detachably installed on the cutterhead Block, fly cutter connect into hold(ing)-down clip and fly to component, are fixed on cutterhead by pressure knife block.
4. disc type wood chip chipper according to claim 1, it is characterised in that:The fly cutter is relative to cutterhead direction of rotation It leans forward from bottom to top setting.
5. disc type wood chip chipper according to claim 1, it is characterised in that:The discharge arm includes intersecting at central shaft The body of rod, the central shaft is identical as the supply disk shaft core position, supply disk and discharge arm movement for the relative rotation.
6. disc type wood chip chipper according to claim 1, it is characterised in that:The fly cutter blade protrudes on the cutterhead The height on surface is 0.3 ~ 0.7mm.
7. disc type wood chip chipper according to claim 1, it is characterised in that:The feeding device includes vibrating feed Device, concentration equipment and divide equally cover, wood chip through the vibra feeder and concentration equipment screening after through divide equally cover trickles down to the confession Charging tray, described be respectively provide with are set above supply disk.
8. disc type wood chip chipper according to claim 1, it is characterised in that:The deflector chute is arranged in the fly cutter At blade.
9. disc type wood chip chipper according to claim 7, it is characterised in that:It is described to divide equally cover and the discharge arm simultaneously It rotates around center axis, the cover of dividing equally is reticular structure, and size of mesh opening is gradually increased outward by center.
10. the disc type wood chip chipper according to claim 1 or 9, it is characterised in that:The width of rebate is by the feed Disk center gradually increases outward.
CN201810583735.XA 2018-06-08 2018-06-08 Disc type wood chip planing machine Active CN108527585B (en)

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Application Number Priority Date Filing Date Title
CN201810583735.XA CN108527585B (en) 2018-06-08 2018-06-08 Disc type wood chip planing machine

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CN108527585A true CN108527585A (en) 2018-09-14
CN108527585B CN108527585B (en) 2023-11-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113334519A (en) * 2020-06-22 2021-09-03 千年舟新材科技集团股份有限公司 Feeding mechanism, cutter cutting assembly and wood shaving processing device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11188707A (en) * 1997-12-26 1999-07-13 Koa Funenban Kogyo Kk Apparatus for manufacturing piece of wood
CN2719529Y (en) * 2004-08-31 2005-08-24 宋洪义 Spiral surface disk type chipping machine
CN101134332A (en) * 2007-09-24 2008-03-05 江苏保龙机电制造有限公司 Disk chipper
CN201175963Y (en) * 2008-01-10 2009-01-07 株洲新时代输送机械有限公司 Chip recrushing machine
US20160332324A1 (en) * 2015-05-11 2016-11-17 Pallmann Maschinenfabrik Gmbh & Co. Kg Disc chipper for crushing lumpy feed material, particularly wood
CN208323690U (en) * 2018-06-08 2019-01-04 南京林业大学 A kind of disc type wood chip chipper

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11188707A (en) * 1997-12-26 1999-07-13 Koa Funenban Kogyo Kk Apparatus for manufacturing piece of wood
CN2719529Y (en) * 2004-08-31 2005-08-24 宋洪义 Spiral surface disk type chipping machine
CN101134332A (en) * 2007-09-24 2008-03-05 江苏保龙机电制造有限公司 Disk chipper
CN201175963Y (en) * 2008-01-10 2009-01-07 株洲新时代输送机械有限公司 Chip recrushing machine
US20160332324A1 (en) * 2015-05-11 2016-11-17 Pallmann Maschinenfabrik Gmbh & Co. Kg Disc chipper for crushing lumpy feed material, particularly wood
CN208323690U (en) * 2018-06-08 2019-01-04 南京林业大学 A kind of disc type wood chip chipper

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113334519A (en) * 2020-06-22 2021-09-03 千年舟新材科技集团股份有限公司 Feeding mechanism, cutter cutting assembly and wood shaving processing device
CN114393659A (en) * 2020-06-22 2022-04-26 千年舟新材科技集团股份有限公司 Feeding mechanism
CN114393659B (en) * 2020-06-22 2022-11-29 千年舟新材科技集团股份有限公司 Feeding mechanism

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