CN108525909A - - kind of the powder spraying system being convenient to clean - Google Patents
- kind of the powder spraying system being convenient to clean Download PDFInfo
- Publication number
- CN108525909A CN108525909A CN201810415618.2A CN201810415618A CN108525909A CN 108525909 A CN108525909 A CN 108525909A CN 201810415618 A CN201810415618 A CN 201810415618A CN 108525909 A CN108525909 A CN 108525909A
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- CN
- China
- Prior art keywords
- spray gun
- spray
- crossbeam
- automatic
- clean
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005507 spraying Methods 0.000 title claims abstract description 67
- 239000000843 powder Substances 0.000 title claims abstract description 62
- 239000007921 spray Substances 0.000 claims abstract description 186
- 238000004140 cleaning Methods 0.000 claims abstract description 32
- 230000003028 elevating effect Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 description 6
- 238000000605 extraction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000338 in vitro Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/60—Ventilation arrangements specially adapted therefor
Abstract
The invention discloses-kind of the powder spraying systems being convenient to clean, the spray booth ontology of spraying area is covered including enclosing, automatic spray gun system, exhausting system, and vertically reciprocating device, vertically reciprocating device includes the linking arm of the spray gun crossbeam and connection spray gun crossbeam and vertically reciprocating device positioned at spray booth body interior side, automatic spray gun system includes several automatic spray guns being arranged on spray gun crossbeam, being offered on spray booth ontology can be for spray gun crossbeam open slot that linking arm passes through, the channel of leaking of powder is only at spray gun crossbeam open slot, reduce the outer discharge of powder, it is not easy to powder being blown out to spray room exterior space when cleaning, colour changing cleaning efficiency is high, colour changing cleaning work is fast, powder efficiency is highly efficient on automatic spray gun, and spray gun crossbeam alternative configures cleaning plant;Vertically reciprocating device has the function of to deliver automatic spray gun up-and-down movement simultaneously and delivers the function of spray booth internal cleaning device, further shortens colour changing clearance time, improves spray efficiency.
Description
Technical field
The present invention relates to a kind of electrostatic powder powder spraying systems, and field is sprayed automatically for electrostatic powder.
Background technology
When powder spraying chamber carries out electrostatic powder automatic powder spraying operation, for the automatic spray gun laterally arranged, generally by
Electrostatic powder paint gun is inserted into powder spraying chamber by the automatic spray gun slot reserved on powder spraying chamber side plate.
The generally all reserved automatic spray gun slot consistent with spray gun quantity of powder spraying chamber both side plate;Automatic spray gun slot on both side plate
Mouth keeps the location bias of 250mm~500mm, the purpose of location bias mainly to prevent the electrostatic powder paint gun on opposite from ejecting
Powder escape into powder spraying chamber exterior space.It is excessive that spraying scene is easiest to occur powder, typically automatic spray gun notch position
It sets, because the Dual-Phrase Distribution of Gas olid movement velocity of the gas of opposite automatic spray gun injection, powder is generally in 10~30m/s, if waited for
Spraying workpiece is grid, fence class hollow out workpiece, and the powder of ejection is easy to pass through workpiece and escapes into powder spraying chamber exterior space.
When spraying colour changing, spraying work needs respectively to side plate (notch of automatic spray gun containing side plate), and top plate and bottom plate are blown
Cleaning, common way is cleared up by manually stepping into powder spraying chamber.Work is sprayed in powder spraying chamber internal cleaning sidewall paneling,
Also it is easy the powder inside siding being blown out to automatic spray gun notch exterior space.So there are following disadvantages for conventional powder spraying chamber:
The easy powder of automatic spray gun mouth is excessive, and colour changing cleaning efficiency is low, and time-consuming for colour changing cleaning work, and powder efficiency is low on automatic spray gun
Under.
Invention content
For overcome the deficiencies in the prior art, the powder spraying system that offer-kind of the present invention is convenient to clean.
The technical solution adopted by the present invention to solve the technical problems is:
- kind of the powder spraying system being convenient to clean, including enclose the spray booth ontology for covering spraying area, automatic spray gun system and take out
Wind system, the spray booth ontology include lateral plate component, top plate member, bottom deck assembly and the air draft pipe being connect with exhausting system
Component;
Further include at least one set of vertically reciprocating device being arranged in spray booth sheet in vitro, the vertically reciprocating device includes position
In the spray gun crossbeam of spray booth body interior side and the linking arm of connection spray gun crossbeam and vertically reciprocating device, the automatic spray
Gun system includes several automatic spray guns being arranged on spray gun crossbeam, and the vertically reciprocating device can pass through the linking arm band
The elevating movement in spray booth ontology of spray gun crossbeam and automatic spray gun is moved, being offered on the spray booth ontology can be for linking arm
Across the spray gun crossbeam open slot of simultaneously lifting moving, and automatic spray gun and spray gun crossbeam are in always during spraying or non-spraying
Region between spray booth body interior side and spraying workpiece, i.e. automatic spray gun and spray gun crossbeam are built in spray booth ontology
Portion region.
The automatic spray gun is rotatably arranged on spray gun crossbeam, and the arrangement adjustable angle of the automatic spray gun, arrangement
Angle is within the scope of ± 75 °.
The conveyor chain for conveying spraying workpiece is provided in the spray booth ontology, the spray gun crossbeam open slot is set
It sets on lateral plate component, and its opening direction is parallel with the direction of transfer of conveyor chain.
The spray gun crossbeam is configured with the siding that can clear up powder spraying chamber lateral plate component or top plate member or bottom deck assembly
Cleaning plant.
The cleaning plant is pneumatic contactless cleaning plant and/or flexible contact type cleaning plant.
The connecting pipeline of institute's automatic spray gun is placed in the inside of spray gun crossbeam, and the pipeline of cleaning plant connection is set to spray gun cross
The inside of beam.
The spray gun crossbeam is configured with the pneumatic cleaning device for the shell that can clear up automatic spray gun.
The vertically reciprocating device is configured with two groups and is separately positioned on spray booth ontology both sides;
Two groups of vertically reciprocating devices drive synchronizing moving using synchronous driving unit;
Or two groups of vertically reciprocating devices use independent driving unit, two groups of vertically reciprocating devices can be respectively by corresponding only
Vertical driving unit drives synchronizing moving or asynchronous movement.
The vertically reciprocating device, which is configured with, can adjust linking arm and the apparatus for adjusting position of spray gun crossbeam position, to
It adjusts automatic spray gun and sprays the spacing between workpiece.
The air draft pipe component includes the vertical air draft pipe component for being vertically set on spray booth body interior both sides;
Or the air draft pipe component include the vertical air draft pipe component for being vertically set on spray booth body interior both sides,
Be arranged top plate member top exhausting tube assembly and bottom drawing tube assembly in bottom deck assembly is set.
The spray booth ontology may include that a set of manual spray gun unit, the workpiece for being arranged in the two ends of spray booth ontology enter
Mouthful or workpiece outlet position, fill spray the surface to be sprayed that automatic spray gun can not spray for artificial or robot.
The beneficial effects of the invention are as follows:- kind of the powder spraying system being convenient to clean, including enclose the spray booth sheet for covering spraying area
Body, automatic spray gun system, exhausting system and at least one set of vertically reciprocating device being arranged in spray booth sheet in vitro, the spraying
Room ontology includes lateral plate component, top plate member, bottom deck assembly and the air draft pipe component being connect with exhausting system, described vertical past
Apparatus for coating includes the connection of the spray gun crossbeam and connection spray gun crossbeam and vertically reciprocating device positioned at spray booth body interior side
Arm, the automatic spray gun system include several automatic spray guns being arranged on spray gun crossbeam, and the vertically reciprocating device can lead to
It crosses the linking arm and drives the elevating movement in spray booth ontology of spray gun crossbeam and automatic spray gun, opened up on the spray booth ontology
The spray gun crossbeam open slot of simultaneously lifting moving, and automatic spray gun and spray during spraying or non-spraying can be passed through for linking arm by having
Rifle crossbeam is in spray booth body interior side and sprays the region between workpiece always, i.e., built in automatic spray gun and spray gun crossbeam
In spray booth body interior region, in the present invention, the channel of leaking of powder is only at spray gun crossbeam open slot in spray room, relative to
Traditional spray room greatly reduces the outer discharge of powder, and is not easy to powder being blown out to spray room exterior space when cleaning, and colour changing is clear
To manage efficient, colour changing cleaning work is fast, and powder efficiency is highly efficient on automatic spray gun,
And the cleaning of the configuration of spray gun crossbeam alternative corresponding the powder spraying chamber lateral plate component, top plate member, bottom deck assembly
Device;Vertically reciprocating device has the function of to deliver automatic spray gun up-and-down movement simultaneously and delivers the cleaning of spray booth body interior
The function of device;The spray booth inner wall cleaning area is small, spray gun can flexible modulation spray angle, automatic spray gun is synchronous face-to-face to be risen
Drop spraying ensure that powder efficiency in high spraying, be provided simultaneously with the automatic clearing function of powder spraying chamber inner body wall plate, further shorten
Colour changing clearance time improves spray efficiency.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is traditional powder spraying system plan view layout example;
Fig. 2 is plan view layout's example of the present invention;
Fig. 3 is side view illustrated example of the present invention.
Specific implementation mode
With reference to Fig. 2, Fig. 3, Fig. 2 and Fig. 3 are the structural schematic diagrams of a specific embodiment of the invention, as shown,-kind
The powder spraying system being convenient to clean, including enclose the spray booth ontology 1 for covering spraying area, automatic spray gun system 2, vertically reciprocating device 3
With exhausting system 4.
As shown in Fig. 2, the spray booth ontology 1 includes lateral plate component 1.1, top plate member, bottom deck assembly 1.4 and exhaust column
Road component, the lateral plate component 1.1 contains the spray gun crossbeam open slot 1.2 for being parallel to 6 direction of motion of conveyor chain, in this reality
It applies in example, it is described there was only 1 per 1.2 quantity of side spray gun crossbeam open slot, and limit 1.2 quantity of spray gun crossbeam open slot and be less than certainly
2.1 quantity of automatic spray gun laterally arranged shown in the 2.1 vertical view projection of dynamic spray gun, and automatic spray gun during spraying or non-spraying
2.1 are in lateral plate component 1.1 and spray the region between workpiece 5 always, i.e. automatic spray gun 2.1 is built in spray booth ontology 1
Portion region.
Long being embodied, the spray gun crossbeam open slot 1.2 can be opened at the front of lateral plate component 1.1, herein
It is not described further.
As shown in Figure 2 and Figure 3, the automatic spray gun system 2 interconnects with the spray gun crossbeam 2.2 being placed in inside powder spraying chamber;
Spray gun crossbeam 2.2 drives its up-and-down movement, automatic spray gun system 2 will by being placed in the vertically reciprocating device 3 outside spray booth
Powder is dispersed in the surface to be sprayed of spraying workpiece 5 to realize automatic spraying function.
As shown in Figure 2 and Figure 3, the arrangement of the automatic spray gun 2.1 angle can need arbitrary adjustment by spraying, be not limited to hang down
Directly in the outer surface of workpiece to be sprayed, arrangement angle is within the scope of ± 75 °.
As shown in figure Fig. 2, Fig. 3, the corresponding powder spraying chamber lateral plate component 1.1 of the alternative configuration of the spray gun crossbeam 2.2, top plate
The pneumatic cleaning device 2.3 of component, bottom deck assembly 1.4, including but not limited to pneumatic contactless cleaning plant also include flexibility
Contact cleaning plant, such as sponge wiping arrangement, the cleaning plant of optional one of both or both combination;
Preferably, the pneumatic cleaning device 2.4 of the shell of the alternative configuration automatic spray gun 2.1 of the spray gun crossbeam 2.2,
Simultaneously for convenience of clearing up, the pipelines such as tube cell, tracheae, cable that automatic spray gun 2.1 is connected preferably are placed in spray gun crossbeam 2.2
It is internal;The pipeline that pneumatic cleaning device 2.3 connects preferably is placed in the inside of spray gun crossbeam 2.2.
Preferably, the synchronous driving unit of driving unit alternative configuration of the vertically reciprocating device 3 of the both sides arrangement,
Can synchronize the gas of the gas, powder that drive the automatic spray gun system 2 of both sides automatic spray gun 2.1 to be sprayed in spraying process in this way
Fixed double phase flow, which is realized, to be collided and mixes in workpiece area, can reduce the jet velocity of dusty spray atomization group in this way, while can increase
The powder concn for adding spraying area is beneficial to improve the upper powder efficiency of the outer surface of spraying workpiece 5, groove and welding position;Two
Both sides independent driving unit also may be selected in the vertically reciprocating device 3 of side arrangement, and synchronous reciprocating is realized by servo step motor system
Movement or asynchronous reciprocating motion, the reciprocating motion are not limited to synchronous reciprocating movement, but preferably synchronous reciprocating movement.
As shown in Figure 2 and Figure 3, the vertically reciprocating device 3, which is configured with, can adjust linking arm 2.9 and 2.2, spray gun crossbeam
The apparatus for adjusting position 3.1 set, to adjust automatic spray gun 2.1 and spray the spacing between workpiece 5, in order to be applicable in different works
The spraying of part, the apparatus for adjusting position 3.1 can be the slidable adjustment mechanism that a screw body or sliding-rail sliding coordinate, herein not
It is described further.
Preferably, as shown in Fig. 2, the air draft pipe component includes being vertically set on 1 inside both sides of spray booth ontology
Vertical air draft pipe component 1.3, be arranged in the position for the 100~2000mm for leaving automatic spray gun 2.1, can be to suspending in spray room
Powder carries out parallel extraction, improves the efficiency of ventilation and dust removal.
Certainly, in specific implementation process, the arrangement of exhaust column can be also suitably adjusted according to spraying process, such as the exhausting
Conduit assembly may include being vertically set on the vertical air draft pipe component 1.3 of 1 inside both sides of spray booth ontology, be arranged in top plate group
The top exhausting tube assembly of part and bottom drawing tube assembly in bottom deck assembly 1.4 is set, realizes parallel extraction, top respectively
It extracts, bottom extraction, further increases the efficiency of dedusting.
The preferable implementation of the present invention is illustrated above, certainly, the present invention can also use and above-mentioned implementation
The different form of mode, those skilled in the art under the premise of without prejudice to spirit of that invention made by equivalent transformation
Or corresponding change, it should all belong to the scope of protection of the present invention interior.
Claims (11)
1. a kind of powder spraying system being convenient to clean, including enclose sum that cover the spray booth ontology of spraying area, automatic spray gun system
Exhausting system;
It is characterized in that:Further include at least one set of outer vertically reciprocating device being arranged in spray booth ontology, the spray booth
Ontology includes air draft pipe component that is lateral plate component, top plate member, bottom deck assembly and being connect with exhausting system, described
Vertically reciprocating device include positioned at spray booth ontology inner side spray gun crossbeam and connection spray gun crossbeam with it is vertical
The linking arm of reciprocating apparatus, the automatic spray gun system includes several upper automatic spray guns being arranged in spray gun crossbeam
, the vertically reciprocating device can by the linking arm drive spray gun crossbeam and automatic spray gun in spray booth sheet
The interior elevating movement of body, offer on the spray booth ontology can for linking arm pass through and the spray gun crossbeam of lifting moving
Open slot, and spray or non-spraying during automatic spray gun and spray gun crossbeam always be in spray booth ontology private side
Face and spraying workpiece between region, i.e., automatic spray gun and spray gun crossbeam the interior zone for being built in spray booth ontology.
2. according to claim 1-kind of powder spraying system being convenient to clean, it is characterised in that:The rotation of the automatic spray gun
It is arranged in the upper of spray gun crossbeam, and the arrangement adjustable angle of the automatic spray gun, arrangement angle is within the scope of ± 75 °.
3. according to claim 1-kind of powder spraying system being convenient to clean, it is characterised in that:The spray booth ontology it is interior
It is provided with the conveyor chain for conveying spraying workpiece, the spray gun crossbeam open slot is arranged in the upper of lateral plate component,
And its opening direction is parallel with the direction of transfer of conveyor chain.
4. according to claim 1-kind of powder spraying system being convenient to clean, it is characterised in that:The configuration of the spray gun crossbeam
Powder spraying chamber lateral plate component or the siding of top plate member or bottom deck assembly cleaning plant can be cleared up by having.
5. according to claim 4-kind of powder spraying system being convenient to clean, it is characterised in that:The cleaning plant is gas
Move contactless cleaning plant and/or flexible contact type cleaning plant.
6. according to claim 4-kind of powder spraying system being convenient to clean, it is characterised in that:The connection of institute's automatic spray gun
Pipeline is placed in the inside of spray gun crossbeam, and the pipeline of the connection of cleaning plant is set to the inside of spray gun crossbeam.
7. according to claim 1-kind of powder spraying system being convenient to clean, it is characterised in that:The configuration of the spray gun crossbeam
There is the pneumatic cleaning device for the shell that can clear up automatic spray gun.
8. according to claim 1-kind of powder spraying system being convenient to clean, it is characterised in that:The vertically reciprocating device
Configured with two groups and it is separately positioned on the both sides of spray booth ontology;
Two groups of using for vertically reciprocating device synchronize driving unit driving synchronizing moving;
Or two groups of vertically reciprocating devices use independent driving unit, two groups of vertically reciprocating devices can respectively by it is corresponding solely
Vertical driving unit drives synchronizing moving or asynchronous movement.
9. according to claim 1-kind of powder spraying system being convenient to clean, it is characterised in that:The vertically reciprocating device
Configured with the apparatus for adjusting position that can adjust linking arm and spray gun crossbeam position, to adjust automatic spray gun and spray
Apply the spacing between workpiece.
10. according to claim 1-kind of powder spraying system being convenient to clean, it is characterised in that:
The air draft pipe component includes the vertical air draft pipe component for the inside both sides for being vertically set on spray booth ontology;
Or the air draft pipe component include the vertical air draft pipe component for the inside both sides for being vertically set on spray booth ontology,
Be arranged top plate member top exhausting tube assembly and bottom drawing tube assembly in bottom deck assembly is set.
11. according to claim 1-kind of powder spraying system being convenient to clean, it is characterised in that:The spray booth ontology
Further include one or more sets manual spray gun units, the workpiece at the both ends for being arranged in spray booth ontology of manual spray gun unit enters
Mouth and/or workpiece outlet position, the surface to be sprayed that can not be sprayed for the automatic spray gun that fills spray for artificial or robot.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810415618.2A CN108525909A (en) | 2018-05-03 | 2018-05-03 | - kind of the powder spraying system being convenient to clean |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810415618.2A CN108525909A (en) | 2018-05-03 | 2018-05-03 | - kind of the powder spraying system being convenient to clean |
Publications (1)
Publication Number | Publication Date |
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CN108525909A true CN108525909A (en) | 2018-09-14 |
Family
ID=63476741
Family Applications (1)
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CN201810415618.2A Pending CN108525909A (en) | 2018-05-03 | 2018-05-03 | - kind of the powder spraying system being convenient to clean |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109365201A (en) * | 2018-11-06 | 2019-02-22 | 裕东(中山)机械工程有限公司 | A kind of automatic gun collects the powder spraying chamber that beam disengaging notch uses movable sealing structure |
CN113399139A (en) * | 2021-07-05 | 2021-09-17 | 深圳市华信一机械有限公司 | Full-automatic electrostatic powder spraying production line |
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CN105964435A (en) * | 2016-02-04 | 2016-09-28 | 佛山市安邦得机械设备有限公司 | Electrostatic powder vertical type spraying device |
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