CN108525541A - A kind of spiral type cutting liquid multicomponent on-line mixing mechanism - Google Patents
A kind of spiral type cutting liquid multicomponent on-line mixing mechanism Download PDFInfo
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- CN108525541A CN108525541A CN201810636947.XA CN201810636947A CN108525541A CN 108525541 A CN108525541 A CN 108525541A CN 201810636947 A CN201810636947 A CN 201810636947A CN 108525541 A CN108525541 A CN 108525541A
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- mixing
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- flow diverter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/433—Mixing tubes wherein the shape of the tube influences the mixing, e.g. mixing tubes with varying cross-section or provided with inwardly extending profiles
- B01F25/4331—Mixers with bended, curved, coiled, wounded mixing tubes or comprising elements for bending the flow
Abstract
The invention discloses a kind of spiral cutting liquid multicomponent on-line mixing mechanisms, including babinet, partition board, bottle holder on partition board and plunger pump, the first mixing tube being sequentially clamped under partition board, second mixing tube, third mixing tube, bottle holder is equipped with liquid bottles, liquid bottles are connected by catheter with plunger pump, babinet is equipped with fluid inlet and general export, the inlet attack being clamped with the first mixing tube is arranged in fluid inlet, the outlet connection being clamped with third mixing tube is arranged in general export, round screw thread mixer and the first flow diverter are equipped in first mixing tube, second mixing tube is equipped with cone-type spiral mixer and the second flow diverter, flow diverter passes through mixing tube and partition board to be connected with plunger pump by catheter.The different component that the on-line mixing mechanism of the present invention can be carried out at the same time a variety of cutting fluids carries out on-line mixing, and mixing uniformity is good, and structure simplifies, is easy to use, is suitble to promote the use of.
Description
Technical field
The invention belongs to cutting fluid on-line mixing fields, and in particular to a kind of spiral type cutting liquid multicomponent in-line mixing machine
Structure.
Background technology
Currently, metal machine cut processing substantially be unable to do without cutting fluid, cutting fluid in cutting, primarily serve it is cooling,
The effect of lubrication, antirust and cleaning.Workpiece material is different, cutter material usually requires different process operations with type difference,
Each operation has oneself specific cutting fluid requirement.In order to meet processing needs, it is composed of complicated chemical formulation
Cutting fluid has derived the cutting fluid of hundreds of different function to meet engineer and has used optimized cutting liquid to different lathes
Requirement.Therefore cutting fluid has the following problems in production and in：Cutting fluid type is various；Cutting fluid storage is difficult；It cuts
It is huge to cut liquid usage amount, to the seriously polluted of environment.
Cutting fluid is in use, and various stostes usually require to use after mixing with water or other auxiliary liquids.
But mixed mode generally has premixed and online, the mixing of traditional cutting fluid mainly uses premixed, and online mixing
It may be implemented with with with avoiding that premixed proportioning is random and the abuse of stoste, various stostes can be reduced to the maximum extent
To the harm that operator generates, the pollution to environment is reduced, and be more advantageous to cleaning after application, detachably, recycle and turn over
New or safe disposal is simultaneously long-term approximately.
Therefore, if cutting fluid can realize cutting according to the variation of processing object and the requirement of machining accuracy in use
Liquid stoste by cutting fluid recipe requirements realize it is instant match, essence amount supply, then cutting fluid since dosage is big and type is various and
Caused production, storage and transport difficult, the problems such as pollution environment will be readily solved.
Since the constituent of cutting fluid includes：Base oil, extreme pressure agent, antirust agent, copper alloy corrosion inhibitor, resists oiliness improver
Oxygen anti-corrosion additive, pour-point depressant and smog inhibitor etc., thus metalworking fluid on-line mixing component generally will not be less than 5 kinds, how
It can uniformly be mixed when constituent on-line mixing that the different cutting fluid of content is each, solve cutting fluid in existing intermetallic composite coating and exist
The problem of, improve cutting fluid efficiently use with environmental protection be this patent purpose.
Invention content
To achieve the goals above, the present invention provides a kind of spiral type cutting liquid multicomponent on-line mixing mechanisms, in spiral shell
Porous media model is established on rotation thin-walled and realizes the online multiphase mixing of cutting fluid, is mainly used in metal cutting class machining tool,
Cooling and lubrication cutting tool, improves machining quality, improves stock-removing efficiency.
Technical scheme is as follows：A kind of spiral cutting liquid multicomponent on-line mixing mechanism, including babinet, setting exist
Horizontal baffle in babinet, the bottle holder for being sequentially arranged at intervals on partition board upper surface and plunger pump are sequentially arranged in partition board lower face
The first mixing tube, the second mixing tube, third mixing tube, the bottle holder is equipped with the liquid bottles that are threadedly coupled therewith, the liquid
Body bottle is connected by catheter with plunger pump, and babinet is separated into upper box and lower box by the partition board, first mixing tube,
Second mixing tube, third mixing tube are sequentially clamped, and the nowel body sidewall enters with the first mixing tube corresponding position equipped with fluid
Mouth is equipped with general export with third mixing tube corresponding position, and being arranged with the entrance being clamped with the first mixing tube in fluid inlet connects
Head, the outlet connection being clamped with third mixing tube is arranged in general export, and being equipped with round screw thread in first mixing tube mixes
Device, the first flow diverter being connected with round screw thread mixer, second mixing tube are equipped with cone-type spiral mixer and taper spiral shell
The second connected flow diverter of mixer is revolved, first flow diverter passes through the first mixing tube and partition board to pass through catheter and plunger pump
It is connected, second flow diverter passes through the second mixing tube and partition board to be connected with plunger pump by catheter；
Further, the round screw thread is mixed into rectangular mixing tab and curls into the layer structure that section is helix,
The round screw thread mixer outer layer free side is circular outer ends face, internal layer free side is round inner face；It is described rectangular
Equidistant solute channel is equipped in mixing tab side by side, the solute channel is micro- equipped with the mixing tab across rectangular mixing tab side wall
Hole, the solute channel forms solute on circular outer ends face, and into hole, on round inner face, formation solute portals, and nearly second is mixed
The solute for closing pipe portals and is portalled by the solute solute that two solutes with interval portal that portals of plug sealing, nearly inlet attack
It is connected by catheter, circular outer ends face is connected with the first flow diverter, and it is coupled that protection is covered on round inner face
Catheter first end cover；
Further, the cone-type spiral mixer is the stratiform knot that fan-shaped mixing tab curls into that section is helix
Structure, cone-type spiral mixer outer layer free side is tapered outer ends face, internal layer free side is taper inner face；Fan-shaped mixing tab
It is inside equipped with equidistant solute pipeline side by side, solute pipeline forms solute on tapered outer ends face and enters hole, the shape on taper inner face
At solute round；The solute pipeline is equipped with the mixing tab across fan-shaped mixing tab side wall and oozes mouth, nearly third mixing tube it is molten
Matter round is passed through by the solute round of plug sealing, the solute round two solute rounds with interval for closely entering the first mixing tube
Catheter connects, and tapered outer ends face and the second flow diverter are connected, be covered on taper inner face circle inner face protection with
The second end cover of its connected catheter；
Further, first flow diverter is axially vertically disposed in the first mixing tube along the first mixing tube, and first draws
It is L-type structure to flow device section, and the long rod end of the first flow diverter is each passed through the first flow diverter hole on the first mixing tube and partition board
It is connected with plunger pump, quarter butt end and circular outer ends face are connected；Equidistant L-type endoporus is equipped in first flow diverter side by side
Road, inner duct formed on the first flow diverter quarter butt end face portal into the corresponding duct in hole with the solute on circular outer ends face,
Duct is formed in the long rod end surface of the first flow diverter into hole, the duct of nearly second mixing tube is into hole two ducts with interval into hole
Duct into hole by catheter connection, nearly inlet attack duct connect into hole with plunger pump by catheter；
Further, second flow diverter is arranged in the second mixing tube along the second mixing tube is axially vertically disposed, and the
Two flow diverters are that right-angled trapezium plate and the parallelogram plate section formed that is connected are L-type structure, the bevel edge of right-angled trapezium plate with
The parallel edges of parallelogram plate is connected, and second that the trapezoidal end of the second flow diverter is each passed through on the second mixing tube and partition board is drawn
Stream device hole is connected with plunger pump, quadrangle end and tapered outer ends face are connected；Equidistant L-type is equipped in second flow diverter side by side
Interior conduit, interior conduit are formed with the solute on tapered outer ends face on the second flow diverter quadrangle end face into the corresponding pipeline in hole
Portal, form pipeline on the second flow diverter trapezoidal end faces into hole, the pipeline of nearly second mixing tube is managed for two with interval into hole
Road is connect by catheter with plunger pump by the pipeline of catheter connection, nearly inlet attack into hole into the pipeline in hole into hole；
Further, first mixing tube includes mounting base and the first cylinder for being connected with mounting base, mounting base and the
One cylinder junction is equipped with the first flow diverter hole；Mounting base quadrangle is equipped with mounting hole corresponding with mounting hole group, and mounting base passes through
Bolt, mounting base mounting hole and partition board mounting hole and partition board are connected, and the first cylinder is hollow tubular structure, interior sets the first mixing
Chamber；
Further, second mixing tube includes mounting base and the second cylinder for being connected with mounting base, mounting base and the
One cylinder junction is equipped with the first flow diverter hole；Mounting base quadrangle is equipped with mounting hole corresponding with mounting hole group, and mounting base passes through
Bolt, mounting base mounting hole and partition board mounting hole and partition board are connected, and the second mixing chamber of taper is set in the second cylinder；
Further, the third mixing tube includes mounting base and the third cylinder connected with mounting base, mounting base quadrangle
Equipped with mounting hole corresponding with mounting hole group, mounting base is connected by bolt, mounting base mounting hole and partition board mounting hole and partition board,
Connected throat cavity and taper tube chamber are sequentially equipped in third cylinder.
Compared with prior art, the beneficial effects of the invention are as follows：The spiral cutting liquid multicomponent in-line mixing machine of the present invention
Structure is provided with ribbon mixer and flow diverter, realizes the on-line mixing of a variety of different cutting fluid components, matching while using, with how much
With how many, cause storage difficult since cutting fluid type is various present in the cutting fluid production that avoids, transportation cost height etc.
Problem；And it is connected with unique liquid pipe on flow diverter by ribbon mixer and is cut with the mixing tab micropore realization on ribbon mixer
The uniformity for cutting liquid multicomponent on-line mixing greatly reduces the usage quantity of cutting fluid, reduces environmental pollution, while also simplifying
Machine tool coolant mechanism in traditional cutting fluid mixed organization reduces the pollution of the more equipment of cutting fluid, easy to use, is suitble to follow-up
It promotes the use of.
Description of the drawings
Fig. 1 is the external structure schematic diagram of the present invention
Fig. 2 is the sectional view of the present invention
Fig. 3 is the schematic diagram of middle case internal structure of the present invention
Fig. 4 is the installation diagram of middle case internal structure of the present invention
Fig. 5 is the installation diagram of mixing tube in the present invention
Fig. 6 is the structural schematic diagram of middle case of the present invention
Fig. 7 is the installation diagram of the first mixing tube in the present invention
Fig. 8 is the structural schematic diagram of the first mixing tube in the present invention
Fig. 9 is the structural schematic diagram of round screw thread mixer in the present invention
Figure 10 is the installation diagram of round screw thread mixer and the first flow diverter in the present invention
Figure 11 is the vertical view of round screw thread mixer and the first flow diverter in the present invention
Figure 12 is the sectional view in the faces A-A in Figure 11
Figure 13 is the enlarged drawing of part E in Figure 10
Figure 14 is the enlarged drawing of part F in Figure 10
Figure 15 is the structural schematic diagram of the first flow diverter in the present invention
Figure 16 is the installation diagram of the second mixing tube in the present invention
Figure 17 is the structural schematic diagram of the second mixing tube in the present invention
Figure 18 is the structural schematic diagram of cone-type spiral mixer in the present invention
Figure 19 is the structural schematic diagram of the second flow diverter in the present invention
Figure 20 is the structural schematic diagram of third mixing tube in the present invention
Figure 21 is the structural schematic diagram of second end cover in the present invention
Figure 22 is the structural schematic diagram of first end cover in the present invention
Figure 23 is the structural schematic diagram of inlet attack in the present invention
Figure 24 is the structural schematic diagram of middle outlet connector of the present invention
Figure 25 is the structural schematic diagram of bottle holder in the present invention
Figure 26 is the structural schematic diagram of liquid bottles in the present invention
Specific implementation mode
As shown in Figure 1, 2, a kind of spiral cutting liquid multicomponent on-line mixing mechanism, including babinet 110, partition board 113, liquid
Bottle 140, plunger pump 150, bottle holder 160, inlet attack 130, the first mixing tube 1, the first flow diverter 7, round screw thread mixer 9,
First end cover 8, the second mixing tube 2, the second flow diverter 4, cone-type spiral mixer 6, third mixing tube 3, second end cover 5, outlet
Connector 120,
As shown in fig. 6, the sustained height of quadrangle is equipped with gusset 112 connected therewith in babinet 110, gusset 112 is equipped with
Screw hole, partition board 113 are arranged on gusset 112, babinet 110 are separated into upper box and lower box, on 113 4 jiaos of partition board with angle
112 screw hole corresponding position of plate is equipped with screw hole, and partition board 113 is connected by screw, screw hole and gusset 112, in partition board 113
It is sequentially equipped with the first flow diverter hole and the second flow diverter hole on heart line, 3 groups of mounting hole groups, mounting hole are sequentially equipped on partition board 113
Group is to be symmetricly set on two mounting holes of 113 center line both sides of partition board,
Liquid bottles 140, plunger pump 150, bottle holder 160, as shown in Figure 3,4, bottle holder 160 and plunger pump are equipped in upper box
150 are sequentially arranged at intervals on partition board 113, and cutting fluid component is set in liquid bottles 140, and as shown in figure 26,140 bottom of liquid bottles is set
There is internal thread, top to be equipped with the catheter 170 that is connected with plunger pump 150, as shown in figure 25,160 4 jiaos of bottle holder equipped with location hole,
Middle part is equipped with external screw thread, and bottle holder 160 is connected by screw, location hole and partition board 113, and liquid bottles 140 pass through internal thread, external screw thread
It is threadedly coupled with bottle holder 160；Plunger pump 150 is connected by the first flow diverter 7 with mixing tube 1, by the second flow diverter 4 be connected
Mixing tube 2 is connected between plunger pump 150 and flow diverter (7,4) by catheter 170；
Inlet attack 130, the first mixing tube 1, the second mixing tube 2, the third mixing tube 3 being sequentially connected are equipped in lower box
With outlet connection 120, nowel body sidewall is equipped with fluid inlet 111 and outlet connection 120 with 130 corresponding position of inlet attack
Corresponding position is equipped with general export 114, and inlet attack 130 is set in fluid inlet 111 and is clamped therewith, 120 sets of outlet connection
It is located in general export 114 and is clamped therewith；First mixing tube 1, the second mixing tube 2, third mixing tube 3 and 113 lower face of partition board are logical
It crosses screw and mounting hole group is connected；
As shown in figure 8, the first mixing tube 1 includes mounting base and first cylinder connected with mounting base, mounting base and first
Cylinder junction is equipped with the first flow diverter hole；Mounting base quadrangle is equipped with mounting hole corresponding with mounting hole group, and mounting base passes through spiral shell
Bolt, mounting base mounting hole and partition board mounting hole and partition board are connected, the first cylinder be hollow tubular structure, it is interior set the first mixing chamber,
Nearly 130 end of inlet attack of first cylinder inboard wall is equipped with groove, nearly second mixing tube, 2 end is equipped with the protrusion engaged with groove；Such as Fig. 7
It is shown, round screw thread mixer 9 is equipped in the first mixing chamber, as shown in figure 9, round screw thread mixer 9 is that rectangular mixing tab is inverse
Hour hands curl into section be helix three-decker, 9 outer layer free side of round screw thread mixer be circular outer ends face 91,
Internal layer free side is round inner face 92；Equidistant solute channel 93 is equipped in rectangular mixing tab side by side, solute channel 93 exists
Formed on circular outer ends face 91 equidistant solute into hole (911,912,913,914,915,916,917,918,919), in circle
Equidistant solute is formed on inner face 92 portals (921,922,923,924,925,926,927,928,929),
As shown in figure 13, solute, which portals, 921 portals and 922 portals with the solute 925, solute that portals with the solute 924, solute that portals
923 and solute portal and connected respectively by catheter 170 between 926, solute portals 927,928 and 929 to be sealed by plug 81；
Solute channel 93 is equipped with the mixing tab micropore 94 across rectangular mixing tab side wall, and the cutting fluid component in solute channel 93 passes through
The gap of mixing tab micropore 94 exudation into 9 layer structure of round screw thread mixer is mixed with the main fluid flowed through；Such as Figure 10 institutes
Show, circular outer ends face 91 is connect with 7 interference of the first flow diverter, and round inner face 92 is equipped with first end cover 8, and first end cover 8 is provide with
The catheter 170 on round inner face 92 is protected on round inner face 92；
First flow diverter 7 is axially vertically disposed in the first mixing tube 1 along the first mixing tube 1, and as shown in figure 15, first draws
It is L-type structure to flow 7 section of device, and first that the long rod end of the first flow diverter 7 is each passed through on the first mixing tube 1 and partition board 113 is drawn
Stream device hole is connected with plunger pump 150, quarter butt end cap is located at circular outer ends face 91 and is connect with 91 interference of circular outer ends face；First drainage
Equidistant L-type inner duct 71 is equipped in device 7 side by side, is formed and circular outer ends face on 71 first flow diverter of inner duct, 7 quarter butt end face
Solute on 91 portals into hole (911,912,913,914,915,916,917,918,919) corresponding duct, draws first
It flows and forms 9 equidistant ducts in 7 long rod end surface of device into hole (711,712,713,714,715,716,717,718,719), such as
Figure 12, shown in 14, duct is into hole 714 and duct into hole 717, duct into hole 715 and duct into hole 718, duct into hole 716 and hole
Road is connected into hole 719 by catheter 170, duct into hole (711,712,713) by catheter 170 respectively with plunger pump 150
It is connected,
As shown in figure 17, the second mixing tube 2 includes mounting base and second cylinder connected with mounting base, mounting base and first
Cylinder junction is equipped with the first flow diverter hole；Mounting base quadrangle is equipped with mounting hole corresponding with mounting hole group, and mounting base passes through spiral shell
Bolt, mounting base mounting hole and partition board mounting hole and partition board are connected, and the second mixing chamber of taper, the second mixing chamber are set in the second cylinder
It is relatively large in diameter end equipped with groove, with the protrusion engaging of the first mixing chamber to be connected, diameter small end is equipped with protrusion and third mixing tube
It is connected；As shown in figure 16, the cone-type spiral mixer 6 for matching therewith and being arranged in the same direction, cone-type spiral are equipped in the second mixing chamber
Mixer 6 is that fan-shaped mixing tab curls into the three-decker that section is helix counterclockwise, and as shown in figure 18, cone-type spiral is mixed
6 outer layer free side of clutch is tapered outer ends face 61, internal layer free side is taper inner face 62；It is set side by side in fan-shaped mixing tab
There are the identical solute pipeline 63 of 9 stripe pitch, solute pipeline 63 to form 9 equidistant solutes on tapered outer ends face 61 and enter hole
(611,612,613,614,615,616,617,618,619) form 9 equidistant solute rounds on taper inner face 62
(621、622、623、624、625、626、627、628、629)；Solute round 621 and solute round 624, solute round 622 with
It is connected respectively by catheter 170 between solute round 625, solute round 623 and solute round 626, solute round 627,628
It is sealed by plug 81 with 629, solute pipeline 63 oozes mouth 64, solute pipeline equipped with the mixing tab across fan-shaped mixing tab side wall
Cutting fluid component in 63 is oozed mouth 64 exudation into the gap of 6 layer structure of sector shaped helical mixer by mixing tab and is flowed through
Main fluid mixes；Tapered outer ends face 61 is connect with 4 interference of the second flow diverter, and taper inner face 62 is equipped with second end cover 5, second end
Lid 5 is located at the catheter 170 protected on taper inner face 62 on taper inner face 62；
Second flow diverter 4 is arranged in the second mixing tube 2 along the second mixing tube 2 is axially vertically disposed, as shown in figure 19, the
Two flow diverters 4 are that right-angled trapezium plate and the parallelogram plate section formed that is connected are L-type structure, the bevel edge of right-angled trapezium plate with
The parallel edges of parallelogram plate is connected, and the trapezoidal end in the first mixing tube 1 is arranged and is each passed through the second mixing tube 2 and partition board
The second flow diverter hole on 113 is connected with plunger pump 150, quadrangle end cap is located at outside tapered outer ends face 61 and tapered outer ends face 61
Interference connects；Equidistant L-type interior conduit 41 is equipped in second flow diverter 4 side by side, interior conduit 41 is at 4 quadrangle end of the second flow diverter
It is formed on face corresponding into hole (611,612,613,614,615,616,617,618,619) with the solute on tapered outer ends face 61
Pipeline portal, formed on 4 trapezoidal end faces of the second flow diverter equidistant pipeline into hole (411,412,413,414,415,416,
417,418,419), pipeline is into hole 414 and pipeline into hole 417, pipeline into hole 415 and pipeline into hole 418, pipeline into 416 and of hole
Pipeline is connected into hole 419 by catheter 170, pipeline into hole (411,412,413) by catheter 170 respectively with plunger pump
150 are connected；
As shown in figure 20, third mixing tube 3 includes mounting base and the third cylinder connected with mounting base, and mounting base quadrangle is set
There are mounting hole corresponding with mounting hole group, mounting base to be connected by bolt, mounting base mounting hole and partition board mounting hole and partition board, the
Connected throat cavity and taper tube chamber are sequentially equipped in three cylinders, third barrel taper tube chamber end is equipped with groove, is mixed with second
The protrusion engaging of pipe 2 is connected, and throat cavity end is equipped with protrusion and is connected with outlet connection 120；
As shown in Figure 21,22, first end cover 8 and second end cover 5 are the cavity body structure that section is L-type, end cap (5,8)
L-type quarter butt end is open end, is located on inner face (62,92)；
As shown in Figure 23,24, inlet attack 130 and outlet connection 120 are the identical pipeline of two outer diameter different inner diameters
The tubular structure of formation, the internal diameter of inlet attack 130 is identical as 1 diameter of the first mixing tube, and 130 big outer diameter end of inlet attack is equipped with
Groove, small outer diameter end are equipped with engages the protrusion being connected with the groove of the first mixing tube 1；The internal diameter of outlet connection 120 is mixed with third
The diameter for closing trunnion in pipe 3 is identical, and 120 big outer diameter end of outlet connection is connected together recessed equipped with the protrusion with third mixing tube 3
Slot, small outer diameter end are equipped with groove；
Before use, spiral type cutting liquid multicomponent on-line mixing mechanism is first installed, by the first mixing tube 1, the second mixing tube 2
It is sequentially clamped with third mixing tube 3 and mounted on the lower face of partition board 113, is fixed by mounting hole, plunger pump 150 and bottle holder
160 are sequentially spaced mounted on the upper surface of partition board 113, are fixed by screw, location hole, liquid bottles 140 are threadedly secured in bottle holder
On 160；The first flow diverter 7 and round screw thread mixer 9 are mounted in the first mixing tube 1 again, by the second flow diverter 4 and taper
Ribbon mixer 6 is mounted in the second mixing tube 2, the hand of spiral one of cone-type spiral mixer 6 and round screw thread mixer 9
It causes；Make the quarter butt end of the first flow diverter 7 and and the circular outer ends face 91 of round screw thread mixer 9 is connected, long rod end is distinguished
The first flow diverter hole on the first mixing tube 1 and partition board 113, the quadrangle end of the second flow diverter 4 are mixed with cone-type spiral
The tapered outer ends face 61 of device 6 is connected, trapezoidal end is each passed through the second flow diverter hole on the second mixing tube 2 and partition board 113,
Bottle holder 160 is connected to catheter 170170 with plunger pump 150, plunger pump 150 with flow diverter (4,7) respectively；Then by partition board
113 are mounted on the gusset 112 in babinet, are fixed by screw, screw hole, inlet attack 130 is set in fluid inlet 111
Interior to be clamped with the first mixing tube 1, outlet connection 120 is set in general export 114 and is clamped with third mixing tube 3,
In use, main fluid (compressed air or water) is online into spiral type cutting liquid multicomponent by fluid inlet 111
The inlet attack 130 of mixed organization sequentially flows through the first mixing tube 1, the second mixing tube 2, third mixing tube 3, is connect by outlet
First 120 flow out from general export 114；Main fluid is in the first mixing tube 1, the second mixing tube 2 respectively by 9 and of round screw thread mixer
The layer structure of cone-type spiral mixer 6 is divided, and is flowed into after being mixed with various cutting fluid each components in the gap of layer structure
In follow-up mixing tube, finally always mixed in third mixing tube 3；And the cutting fluid component in liquid bottles 140 is passed through by plunger pump 150
Catheter 170 quantitatively injects flow diverter (7,4), then is imported in thread mixing piece (9,4) by flow diverter (7,4), mixing tube (1,
2) it is mixed with main fluid in；
It is clear in order to describe, come specifically by taking on-line mixing of the cutting fluid of 3 kinds of components in the first mixing tube 1 as an example
It is bright, if extra 3 kinds or less than 3 kinds of the component of cutting fluid, principle and 3 kinds it is identical；Mixed process in second mixing tube 2 also with
Principle in first mixing tube 1 is identical；3 kinds of components are respectively stoste 1, stoste 2 and stoste 3 in cutting fluid, are respectively stored in not
With liquid bottles 140 in, the plunger pump 150 that is attached thereto respectively is pumped into catheter 170 and imports the first flow diverter 7, stoste 1 from
Duct is into hole 711 enters, stoste 2 enters from duct into hole 712, stoste 3 enters from duct into hole 713, and stoste 1 is from duct into hole
711 enter the solute of 9 outer end face of thread mixing piece into hole 911, portal from solute and 921 flow into solute by catheter 170 and portal
In 924, then from the duct of the first flow diverter 7 into hole 714 by catheter 170 flow into duct into hole 717, duct is into hole 717
In stoste 1 hole 927 is flowed into hole 917 by solute, hole 927 is blocked by plug 81；Stoste 2 passes through the first flow diverter 7
Duct enters the solute of 9 outer end face of thread mixing piece into hole 912 into hole 712, portals from solute and 922 is flowed by catheter 170
Solute portals in 925, then flows into duct into hole 718 from the duct of the first flow diverter 7 into hole 715 by catheter 170, duct
Hole 928 is flowed into hole 918 by solute into the stoste 2 in hole 718, hole 928 is blocked by plug 81；Stoste 3 is drawn by first
It flows the duct of device 7 and enters the solute of 9 outer end face of thread mixing piece into hole 913 into hole 713, portal from solute and 923 pass through catheter
170 inflow solutes portal in 926, then flow into duct into hole 719 from the duct of the first flow diverter 7 into hole 716 by catheter 170
In, duct flows to solute into hole 919 by solute into the stoste 3 in hole 719 and portals 929, and solute portals 929 stifled by plug 81
Extremely.
Therefore, in the solute channel 93 of round screw thread mixer 9, stoste is according to " 3 stoste of stoste 1 stoste, 2 stoste, 1 stoste 2
The component of stoste 3 " is ranked sequentially, and ensures the uniformity of each component stoste and main fluid mixing；Each component is former in solute channel 93
Liquid is during along channel transfer from the exudation of mixing tab micropore 94 and main fluid in the gap of 9 layer structure of round screw thread mixer
In uniformly mix.
Claims (8)
1. a kind of spiral cutting liquid multicomponent on-line mixing mechanism, which is characterized in that including babinet, the level being arranged in babinet
Partition board, the bottle holder for being sequentially arranged at intervals on partition board upper surface and plunger pump, be sequentially arranged partition board lower face the first mixing tube,
Second mixing tube, third mixing tube, the bottle holder are equipped with the liquid bottles being threadedly coupled therewith, and the liquid bottles pass through catheter
It is connected with plunger pump, babinet is separated into upper box and lower box, first mixing tube, the second mixing tube, by the partition board
Three mixing tubes are sequentially clamped, and the nowel body sidewall is equipped with fluid inlet with the first mixing tube corresponding position, is mixed with third
Pipe corresponding position is equipped with general export, and the inlet attack being clamped with the first mixing tube, general export inner sleeve are arranged in fluid inlet
Equipped with the outlet connection being clamped with third mixing tube, round screw thread mixer and round screw thread are equipped in first mixing tube
The first connected flow diverter of mixer, second mixing tube are equipped with cone-type spiral mixer, are connected with cone-type spiral mixer
The second flow diverter, first flow diverter passes through the first mixing tube and partition board to be connected with plunger pump by catheter, described the
Two flow diverters pass through the second mixing tube and partition board to be connected with plunger pump by catheter.
2. a kind of spiral cutting liquid multicomponent on-line mixing mechanism according to claim 1, which is characterized in that the circle
Thread mixing is the layer structure that rectangular mixing tab curls into that section is helix, and the round screw thread mixer outer layer is free
Side is circular outer ends face, internal layer free side is round inner face；Equidistant solute is equipped in the rectangular mixing tab side by side
Channel, the solute channel are equipped with the mixing tab micropore across rectangular mixing tab side wall, and the solute channel is in circular outer ends
Solute is formed on face forming solute into hole, on round inner face and portal, the solute of nearly second mixing tube portals close by plug
Envelope, nearly inlet attack the solute solute that two solutes with interval portal that portals portal and connected by catheter, circular outer ends
Face is connected with the first flow diverter, and the first end cover for protecting coupled catheter is covered on round inner face.
3. a kind of spiral cutting liquid multicomponent on-line mixing mechanism according to claim 1, which is characterized in that the taper
Ribbon mixer is the layer structure that fan-shaped mixing tab curls into that section is helix, cone-type spiral mixer outer layer free side
Face is tapered outer ends face, internal layer free side is taper inner face；Equidistant solute pipeline is equipped in fan-shaped mixing tab side by side, it is molten
Matter pipeline forms solute on tapered outer ends face and enters hole, forms solute round on taper inner face；It is set on the solute pipeline
There is the mixing tab across fan-shaped mixing tab side wall to ooze mouth, the solute round of nearly third mixing tube is sealed by plug, closely enters first
The solute round of solute round two solute rounds with interval of mixing tube is connected by catheter, tapered outer ends face and second
Flow diverter is connected, and the second end cover for protecting coupled catheter is covered on taper inner face circle inner face.
4. a kind of spiral cutting liquid multicomponent on-line mixing mechanism according to claim 1, which is characterized in that described first
Flow diverter is axially vertically disposed in the first mixing tube along the first mixing tube, and the first flow diverter section is L-type structure, the first drainage
The first flow diverter hole that the long rod end of device is each passed through on the first mixing tube and partition board is connected with plunger pump, outside quarter butt end and circle
End face is connected；Equidistant L-type inner duct is equipped in first flow diverter side by side, inner duct is in the first flow diverter quarter butt end face
Upper formation portals into the corresponding duct in hole with the solute on circular outer ends face, forms duct in the long rod end surface of the first flow diverter
Into hole, the duct of nearly second mixing tube is connected by catheter into the duct in hole into hole into hole two ducts with interval, is closely entered
The duct of mouth connector is connect by catheter with plunger pump into hole.
5. a kind of spiral cutting liquid multicomponent on-line mixing mechanism according to claim 1, which is characterized in that described second
Flow diverter along the second mixing tube it is axially vertically disposed be arranged in the second mixing tube, the second flow diverter be right-angled trapezium plate with it is parallel
The connected section formed of quadrangular plate is L-type structure, and the bevel edge of right-angled trapezium plate is connected with the parallel edges of parallelogram plate, the
The second flow diverter hole that the trapezoidal end of two flow diverters is each passed through on the second mixing tube and partition board is connected with plunger pump, quadrangle end
It is connected with tapered outer ends face；Equidistant L-type interior conduit is equipped in second flow diverter side by side, interior conduit is in the second flow diverter four
It is formed on the shape end face of side and is portalled, on the second flow diverter trapezoidal end faces into the corresponding pipeline in hole with the solute on tapered outer ends face
Pipeline is formed into hole, the pipeline of nearly second mixing tube is connected into the pipeline in hole into hole by catheter into hole two pipelines with interval
It connects, the pipeline of nearly inlet attack is connect by catheter with plunger pump into hole.
6. a kind of spiral cutting liquid multicomponent on-line mixing mechanism according to claim 1, which is characterized in that described first
Mixing tube includes mounting base and first cylinder connected with mounting base, and mounting base and the first cylinder junction are equipped with the first flow diverter
Hole；Mounting base quadrangle is equipped with mounting hole corresponding with mounting hole group, and mounting base is fixed by bolt, mounting base mounting hole and partition board
Hole and partition board are connected, and the first cylinder is hollow tubular structure, interior sets the first mixing chamber.
7. a kind of spiral cutting liquid multicomponent on-line mixing mechanism according to claim 1, which is characterized in that described second
Mixing tube includes mounting base and second cylinder connected with mounting base, and mounting base and the first cylinder junction are equipped with the first flow diverter
Hole；Mounting base quadrangle is equipped with mounting hole corresponding with mounting hole group, and mounting base is fixed by bolt, mounting base mounting hole and partition board
Hole is connected with partition board, and the second mixing chamber of taper is set in the second cylinder.
8. a kind of spiral cutting liquid multicomponent on-line mixing mechanism according to claim 1, which is characterized in that the third
Mixing tube includes mounting base and the third cylinder connected with mounting base, and mounting base quadrangle is equipped with fix corresponding with mounting hole group
Hole, mounting base are connected by bolt, mounting base mounting hole and partition board mounting hole and partition board, are sequentially equipped in third cylinder and to be connected
Throat cavity and taper tube chamber.
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| CN201810636947.XA CN108525541B (en) | 2018-06-20 | 2018-06-20 | Screw-type cutting fluid multicomponent online mixing mechanism |
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| CN201810636947.XA CN108525541B (en) | 2018-06-20 | 2018-06-20 | Screw-type cutting fluid multicomponent online mixing mechanism |
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| CN108525541B CN108525541B (en) | 2023-09-26 |
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| CN108525541B (en) | 2023-09-26 |
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