CN108518617A - A kind of fully-automatic production LED spotlight and its assemble method - Google Patents
A kind of fully-automatic production LED spotlight and its assemble method Download PDFInfo
- Publication number
- CN108518617A CN108518617A CN201810432975.XA CN201810432975A CN108518617A CN 108518617 A CN108518617 A CN 108518617A CN 201810432975 A CN201810432975 A CN 201810432975A CN 108518617 A CN108518617 A CN 108518617A
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- CN
- China
- Prior art keywords
- connect
- fully
- shell
- automatic production
- drive control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S8/00—Lighting devices intended for fixed installation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
- F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
- F21V17/101—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening permanently, e.g. welding, gluing or riveting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
- F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
- F21V17/16—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting
- F21V17/164—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting the parts being subjected to bending, e.g. snap joints
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/003—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/06—Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Led Device Packages (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
Abstract
The invention discloses a kind of fully-automatic production LED spotlights, including lamp cap, lamp cap is connect with outer casing bottom, drive control plate is inserted into the card slot of shell, drive control plate upper end is equipped with male terminal, and aluminum substrate is connected with enclosure interference fit, and aluminum substrate is equipped with several LED lamp beads and female terminal, male terminal is connect with female terminal with connector, and male terminal is with connector junction using hanging design；Drive control plate lower end is connected with PIN needle one end, and the PIN needle other end is connect with lamp cap, and cover top portion is equipped with lens.The invention also discloses a kind of assemble methods of fully-automatic production LED spotlight.The present invention has the characteristics that simple in structure, low cost, is suitable for automated production, production efficiency height and good product quality.
Description
Technical field
The present invention relates to LED light technology, specifically a kind of fully-automatic production LED spotlight and its assemble method.
Background technology
Under the dual consideration of existing reliability and assembly technology, the mainstream of LED drive module is electronic component patch at present
Piece inserts part, and a part of electronic component is patch, and another part is plug-in unit, is connect with lamp cap and is commonly connector terminals and leads
Line is commonly connector terminals and conducting wire with aluminum substrate connection terminal.LED spotlight manually participates in excessively, automatically in process of production
Change degree is low, and production cost is excessively high.In addition, lens need gluing, buckle to fix with shell assembly, lens are easy to loosen, abnormal sound,
Bad ratio is high.
Invention content
It is an object of the invention to overcome above the shortcomings of the prior art, a kind of simple in structure, cost is provided just
Preferably, suitable for automated production, the fully-automatic production LED spotlight of production efficiency height and good product quality.
Another object of the present invention is to provide a kind of assemble method of fully-automatic production LED spotlight.
In order to achieve the above object, the present invention uses following technical scheme：A kind of fully-automatic production LED spotlight, including lamp
Head, lamp cap are connect with outer casing bottom, and drive control plate is inserted into the card slot of shell, and drive control plate upper end is equipped with male terminal,
Aluminum substrate is connected with enclosure interference fit, and aluminum substrate is equipped with several LED lamp beads and female terminal, and male terminal is used with female terminal
Connector connects, and male terminal is with connector junction using hanging design；Drive control plate lower end is connected with PIN needle one end, PIN
The needle other end is connect with lamp cap, and cover top portion is equipped with lens.
The lamp cap presses with outer casing bottom to be connect.
Female terminal on the aluminum substrate is fastening type structure, and aluminum substrate periphery is equipped with several for being interference fitted connection
Salient point.
Described connector one end is flat structure, and the connector other end is " S " shape structure, and " S " shape structure is formed vacantly
Structure, and connect with male terminal.
Described PIN needle one end is flat structure, and the PIN needle other end is " S " shape structure, and " S " shape structure forms hanging knot
Structure, and connect with drive control plate.
The step placed for aluminum substrate is equipped in the shell.
The lens press shell in back-off groove by the guiding of cover top portion side, lens and the close-fitting muscle on shell
Close-fitting connects.
The close-fitting muscle is longitudinally disposed.
The assemble method of above-mentioned fully-automatic production LED spotlight, includes the following steps：
(1), lamp cap lamp cap and outer casing bottom link together；
(2), drive control plate is inserted into the card slot of shell, and drive control plate upper end is equipped with male terminal, male terminal and mother
Terminal is connected with connector；PIN needle is inserted into the hole in lamp cap；
(3), aluminum substrate and enclosure interference fit connect；
(4), lens and shell close-fitting；
(5), assembly is completed.
The lamp cap presses with outer casing bottom to be connect；Female terminal on the aluminum substrate is fastening type structure, aluminum substrate week
Side is equipped with several salient points for being interference fitted connection；Described connector one end is flat structure, and the connector other end is " S "
Shape structure, " S " shape structure forms hanging structure, and is connect with male terminal；Described PIN needle one end is flat structure, and PIN needle is another
One end is " S " shape structure, and " S " shape structure forms hanging structure, and is connect with drive control plate；It is equipped in the shell and is used for aluminium
The step that substrate is placed；The lens press shell in back-off groove by the guiding of cover top portion side, on lens and shell
Close-fitting muscle close-fitting connection；The close-fitting muscle is longitudinally disposed.
The present invention compared with the existing technology, has the following advantages and effect：
1, the present invention includes lamp cap, and lamp cap is connect with outer casing bottom, and drive control plate is inserted into the card slot of shell, driving
Control panel upper end is equipped with male terminal, and aluminum substrate is connected with enclosure interference fit, and aluminum substrate is equipped with several LED lamp beads and mother
Terminal, male terminal are connect with female terminal with connector, and male terminal is with connector junction using hanging design；Under drive control plate
End is connected with PIN needle one end, and the PIN needle other end is connect with lamp cap, and cover top portion is equipped with lens, has simple in structure, cost just
Preferably, the features such as being suitable for automated production, production efficiency height and good product quality.
2, the female terminal on the aluminum substrate in the present invention is fastening type structure, and aluminum substrate periphery is matched equipped with several for interference
Close the salient point of connection；Ease of assembly is suitable for automated production.
3, connector one end in the present invention is flat structure, and the connector other end is " S " shape structure, " S " shape structure
Hanging structure is formed, and is connect with male terminal；PIN needle one end is flat structure, and the PIN needle other end is " S " shape structure, " S "
Shape structure forms hanging structure, and is connect with drive control plate.Such structure design makes terminal keep pacifying with drive control plate
Full distance ensures general safety, in addition also allows for automated production and assembling.
4, lens press shell in back-off groove by the guiding of cover top portion side in the present invention, on lens and shell
Close-fitting muscle close-fitting connects；Without gluing or other auxiliary, make lens non-loosening, abnormal sound；Solve that the processes such as gluing bring asks
Topic.
5, the present invention breaches the production model that original drive control module needs artificial plug-in unit then to carry out wave soldering,
Realize that drive control plate whole machine patch completes production.
Description of the drawings
Fig. 1 is a kind of configuration schematic diagram of fully-automatic production LED spotlight；
Fig. 2 is the structural schematic diagram of shell in the present invention；
Fig. 3 is the schematic cross-sectional view of shell in the present invention；
Fig. 4 is the structural schematic diagram at drive control plate in the present invention；
Fig. 5 is the structural schematic diagram at aluminum substrate in the present invention.
Figure label is as follows with title：
Specific implementation mode
For ease of it will be appreciated by those skilled in the art that making further specifically to the present invention with reference to the accompanying drawings and embodiments
It is bright.
Embodiment 1：
As shown in Fig. 1~5, a kind of fully-automatic production LED spotlight, including lamp cap, lamp cap are connect with outer casing bottom, driving control
Making sheet is inserted into the card slot of shell, and drive control plate upper end is equipped with male terminal, and aluminum substrate is connected with enclosure interference fit,
Aluminum substrate is equipped with several LED lamp beads and female terminal, and male terminal is connect with female terminal with connector, and male terminal is connect with connector
Place is using hanging design；Drive control plate lower end is connected with PIN needle one end, and the PIN needle other end is connect with lamp cap, and cover top portion is set
There are lens.
Lamp cap in the present embodiment presses with outer casing bottom to be connect；Female terminal on aluminum substrate is fastening type structure, aluminium base
Plate periphery is equipped with several salient points for being interference fitted connection.
Connector one end in the present embodiment is flat structure, and the connector other end is " S " shape structure, " S " shape structure
Hanging structure is formed, and is connect with male terminal；PIN needle one end is flat structure, and the PIN needle other end is " S " shape structure, " S "
Shape structure forms hanging structure, and is connect with drive control plate.
The step placed for aluminum substrate is equipped in shell in the present embodiment；The guiding that lens pass through cover top portion side
Shell is pressed in back-off groove, lens are connect with the close-fitting muscle close-fitting on shell；Close-fitting muscle is longitudinally disposed.
The assemble method of above-mentioned fully-automatic production LED spotlight, includes the following steps：
(1), lamp cap lamp cap and outer casing bottom link together；
(2), drive control plate is inserted into the card slot of shell, and drive control plate upper end is equipped with male terminal, male terminal and mother
Terminal is connected with connector；PIN needle is inserted into the hole in lamp cap；
(3), aluminum substrate and enclosure interference fit connect；
(4), lens and shell close-fitting；
(5), assembly is completed.
Using the above structure, production efficiency is improved, original drive control module is breached and artificial plug-in unit is needed then to carry out
The production model of wave soldering realizes that drive control plate whole machine patch completes production.Cover top portion is designed with guiding, shell
Close-fitting muscle is designed in back-off groove, lens are placed on shell and lead upwardly through press fit arrangement in shell back-off groove, make lens non-loosening,
Abnormal sound.
Above-mentioned specific implementation mode is the preferred embodiment of the present invention, can not be limited the invention, and others are appointed
The change or other equivalent substitute modes what is made without departing from technical scheme of the present invention, are included in the protection of the present invention
Within the scope of.
Claims (10)
1. a kind of fully-automatic production LED spotlight, it is characterised in that：Including lamp cap, lamp cap is connect with outer casing bottom, drive control plate
It is inserted into the card slot of shell, drive control plate upper end is equipped with male terminal, and aluminum substrate is connected with enclosure interference fit, aluminium base
Plate is equipped with several LED lamp beads and female terminal, and male terminal is connect with female terminal with connector, and male terminal is adopted with connector junction
With hanging design；Drive control plate lower end is connected with PIN needle one end, and the PIN needle other end is connect with lamp cap, and cover top portion is equipped with saturating
Mirror.
2. fully-automatic production LED spotlight according to claim 1, it is characterised in that：The lamp cap presses with outer casing bottom
Connection.
3. fully-automatic production LED spotlight according to claim 2, it is characterised in that：Female terminal on the aluminum substrate is
Fastening type structure, aluminum substrate periphery are equipped with several salient points for being interference fitted connection.
4. fully-automatic production LED spotlight according to claim 3, it is characterised in that：Described connector one end is flat
Structure, the connector other end are " S " shape structure, and " S " shape structure forms hanging structure, and is connect with male terminal.
5. fully-automatic production LED spotlight according to claim 4, it is characterised in that：Described PIN needle one end is flat knot
Structure, the PIN needle other end are " S " shape structure, and " S " shape structure forms hanging structure, and is connect with drive control plate.
6. fully-automatic production LED spotlight according to claim 1, it is characterised in that：It is equipped in the shell and is used for aluminium base
The step that plate is placed.
7. fully-automatic production LED spotlight according to claim 1, it is characterised in that：The lens pass through cover top portion side
The guiding on side presses shell in back-off groove, and lens are connect with the close-fitting muscle close-fitting on shell.
8. fully-automatic production LED spotlight according to claim 7, it is characterised in that：The close-fitting muscle is longitudinally disposed.
9. according to the assemble method of claim 1~8 any one of them fully-automatic production LED spotlight, which is characterized in that including
Following steps：
(1), lamp cap lamp cap and outer casing bottom link together；
(2), drive control plate is inserted into the card slot of shell, and drive control plate upper end is equipped with male terminal, male terminal and female terminal
It is connected with connector；PIN needle is inserted into the hole in lamp cap；
(3), aluminum substrate and enclosure interference fit connect；
(4), lens and shell close-fitting；
(5), assembly is completed.
10. the assemble method of fully-automatic production LED spotlight according to claim 9, it is characterised in that：The lamp cap with it is outer
Shell bottom presses connection；Female terminal on the aluminum substrate is fastening type structure, and aluminum substrate periphery is matched equipped with several for interference
Close the salient point of connection；Described connector one end is flat structure, and the connector other end is " S " shape structure, and " S " shape structure is formed
Hanging structure, and connect with male terminal；Described PIN needle one end is flat structure, and the PIN needle other end is " S " shape structure, " S "
Shape structure forms hanging structure, and is connect with drive control plate；The step placed for aluminum substrate is equipped in the shell；It is described
Lens press shell in back-off groove by the guiding of cover top portion side, and lens are connect with the close-fitting muscle close-fitting on shell；Institute
It is longitudinally disposed to state close-fitting muscle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810432975.XA CN108518617A (en) | 2018-05-08 | 2018-05-08 | A kind of fully-automatic production LED spotlight and its assemble method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810432975.XA CN108518617A (en) | 2018-05-08 | 2018-05-08 | A kind of fully-automatic production LED spotlight and its assemble method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108518617A true CN108518617A (en) | 2018-09-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810432975.XA Pending CN108518617A (en) | 2018-05-08 | 2018-05-08 | A kind of fully-automatic production LED spotlight and its assemble method |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201238095Y (en) * | 2008-07-01 | 2009-05-13 | 蔡添庆 | Electric connector terminal assembling structure |
| CN204114650U (en) * | 2014-09-26 | 2015-01-21 | 陈秋胜 | Insulating radiation COB bulb lamp device |
| CN205014069U (en) * | 2015-09-30 | 2016-02-03 | 横店集团得邦照明股份有限公司 | Novel LED lamp of integral type |
| CN107017493A (en) * | 2016-01-28 | 2017-08-04 | 株洲南车时代电气股份有限公司 | A kind of module by signal terminal |
| CN107339624A (en) * | 2017-08-09 | 2017-11-10 | 厦门通士达照明有限公司 | A kind of fitting structure suitable for automatically assembling |
| CN208381860U (en) * | 2018-05-08 | 2019-01-15 | 横店集团得邦照明股份有限公司 | A kind of fully-automatic production LED spotlight |
-
2018
- 2018-05-08 CN CN201810432975.XA patent/CN108518617A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201238095Y (en) * | 2008-07-01 | 2009-05-13 | 蔡添庆 | Electric connector terminal assembling structure |
| CN204114650U (en) * | 2014-09-26 | 2015-01-21 | 陈秋胜 | Insulating radiation COB bulb lamp device |
| CN205014069U (en) * | 2015-09-30 | 2016-02-03 | 横店集团得邦照明股份有限公司 | Novel LED lamp of integral type |
| CN107017493A (en) * | 2016-01-28 | 2017-08-04 | 株洲南车时代电气股份有限公司 | A kind of module by signal terminal |
| CN107339624A (en) * | 2017-08-09 | 2017-11-10 | 厦门通士达照明有限公司 | A kind of fitting structure suitable for automatically assembling |
| CN208381860U (en) * | 2018-05-08 | 2019-01-15 | 横店集团得邦照明股份有限公司 | A kind of fully-automatic production LED spotlight |
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