CN108517645B - Processing device for flexible anode - Google Patents
Processing device for flexible anode Download PDFInfo
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- CN108517645B CN108517645B CN201810157695.2A CN201810157695A CN108517645B CN 108517645 B CN108517645 B CN 108517645B CN 201810157695 A CN201810157695 A CN 201810157695A CN 108517645 B CN108517645 B CN 108517645B
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- 238000012545 processing Methods 0.000 title claims abstract description 38
- 238000002844 melting Methods 0.000 claims abstract description 61
- 239000004744 fabric Substances 0.000 claims abstract description 55
- 230000008018 melting Effects 0.000 claims abstract description 51
- 238000003825 pressing Methods 0.000 claims abstract description 25
- 238000007731 hot pressing Methods 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims description 17
- 239000012943 hotmelt Substances 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 19
- 239000000428 dust Substances 0.000 abstract description 13
- 238000009958 sewing Methods 0.000 abstract description 12
- 230000006872 improvement Effects 0.000 abstract description 3
- 230000008569 process Effects 0.000 description 10
- 230000037303 wrinkles Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 208000028659 discharge Diseases 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/02—Calendering, pressing, ironing, glossing or glazing textile fabrics between co-operating press or calender rolls
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The application provides a processing device of a flexible anode. This processingequipment of flexible anode includes: and the hot pressing unit is used for carrying out hot melting and pressing on the anode cloth to form the flexible anode. The processing device comprises a hot pressing unit, the hot pressing unit is used for hot melting and pressing the anode cloth, the method avoids the problem that the surface of the flexible anode obtained by a sewing method in the prior art is provided with a thread end and/or a fold, the surface of the flexible anode is smooth, and the improvement of the dust removal efficiency of the flexible anode is facilitated.
Description
Technical Field
The application relates to the field of dust removal, particularly relates to a processing device of a flexible anode.
Background
Regarding the discharge treatment of coal-fired particles, the tail end ultra-clean discharge modification mainly depends on the additional installation of a flexible anhydrous wet electric dust collector, and the dust removal efficiency of the flexible anhydrous wet electric dust collector is closely related to the quality of a flexible anode in the flexible anhydrous wet electric dust collector.
At present, the flexible anode is formed by processing special anode cloth through an electric sewing machine, a thread end and surface wrinkles are easily left at a sewing position by the processing mode, and the wrinkles or the thread end can cause the phenomena of dust accumulation, flashover, low running voltage and the like in the using process, so that the dust removal efficiency is influenced.
Therefore, the processing device for the flexible anode is developed to process the flexible anode without a wire end and wrinkles and with high flatness, so that the processing device becomes an urgent problem to be solved in the flexible anhydrous wet-type electric precipitation industry.
Disclosure of Invention
The main object of this application is to provide a processingequipment of flexible anode to solve the problem of the flexible anode surface unevenness that the processingequipment preparation of the flexible anode among the prior art obtained.
In order to achieve the above object, the present application provides a processing apparatus of a flexible anode, including: and the hot pressing unit is used for carrying out hot melting and pressing on the anode cloth to form the flexible anode.
Further, the hot press unit includes: a hot melting unit for hot melting the anode cloth; and the pressing unit is arranged at the downstream of the hot melting unit and is used for pressing the anode cloth subjected to hot melting.
Further, the above-mentioned stitching unit includes: the two pressing rollers are arranged in a contact mode and are mutually extruded, so that the anode cloth on the two pressing rollers is pressed.
Furthermore, the hot melting unit also comprises a hot melting area, wherein the anode cloth is hot melted in the hot melting area; the fan is positioned on one side of the hot melting zone and is used for blowing air to the hot melting zone; and the heating equipment is arranged between the fan and the hot melting area and used for heating air to form hot air, and the anode cloth is subjected to hot melting through the hot air.
Further, the fuse unit further includes: and the air duct is positioned between the hot melting area and the heating equipment, and the hot air enters the hot melting area through the air duct.
Further, the processing apparatus further includes: and the conveying unit is used for sequentially conveying the anode cloth to the hot melting area and the press roll.
Further, the above-mentioned conveying unit includes: a drive device; and the feeding platform is electrically connected with the driving device, is positioned below the air channel, forms the hot melting zone with the space between the feeding platform and the air channel, and is used for conveying the anode cloth to the hot melting zone and the press roller.
Further, the above-mentioned feeding platform includes: a platform base having a mounting groove; and at least one roller shaft which is arranged in the mounting groove and is connected with the driving device, wherein the highest point of the roller shaft is flush with the plane of the platform body part for placing the anode cloth.
Further, the above-mentioned conveying unit further includes: and the positioning piece is arranged on the platform part, a positioning gap is formed between the positioning piece and the surface of the platform part, which is used for placing the anode cloth, and the anode cloth is positioned in the positioning gap.
Further, the processing apparatus further includes: and the control unit is used for controlling the work of the conveying unit and the hot melting unit.
Further, the control unit includes: a temperature control device for testing the temperature of the hot air in the hot melt zone; and the speed regulating equipment is electrically connected with the driving equipment and is used for regulating the moving speed of the anode cloth.
Further, the positioning piece is a positioning clip.
By applying the technical scheme, the anode cloth is hot-melted and pressed through the hot pressing unit, the method avoids the problem that the surface of the flexible anode obtained by a sewing method in the prior art has thread ends and/or folds, so that the surface of the flexible anode is relatively flat, and the improvement of the dust removal efficiency of the flexible anode is facilitated.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application. In the drawings:
fig. 1 shows a schematic structural view of an embodiment of a processing device for a flexible anode according to the present application.
Wherein the figures include the following reference numerals:
10. a drive device; 20. speed regulating equipment; 30. a feeding platform; 40. a positioning member; 50. a fan; 60. a heating device; 70. an air duct; 80. a compression roller; 90. a housing.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
It will be understood that when an element such as a layer, film, region, or substrate is referred to as being "on" another element, it can be directly on the other element or intervening elements may also be present. Also, in the description and claims that follow, when an element is described as being "connected" to another element, the element may be "directly connected" to the other element or "electrically connected" to the other element through a third element.
As described in the background art, in the prior art, a movable sewing machine is generally used to process a flexible anode, and the surface of the flexible anode thus manufactured is not flat.
In an exemplary embodiment of the present application, a processing apparatus for a flexible anode is provided, which includes a hot pressing unit, where the hot pressing unit is configured to perform hot melting and pressing on an anode cloth to form the flexible anode.
In the processing device, the anode cloth is hot-melted and pressed through the hot pressing unit, and the method avoids the problem that the surface of the flexible anode obtained by a sewing method in the prior art has thread ends and/or wrinkles, so that the surface of the flexible anode is relatively smooth, and the dust removal efficiency of the flexible anode is favorably improved.
The hot pressing unit in the present application may include one structural unit, and may also include a plurality of structural units, and those skilled in the art may select an appropriate structural unit to form the hot pressing unit of the present application according to actual situations.
In order to manufacture the flexible anode in a simple and efficient manner, in an embodiment of the present application, the hot pressing unit includes a hot melting unit and a pressing unit, and the hot melting unit is used for hot melting the anode cloth; the pressing unit is arranged at the downstream of the hot melting unit and is used for pressing the anode cloth subjected to hot melting.
In a specific embodiment of the present application, as shown in fig. 1, the pressing unit includes two pressing rollers 80 disposed in contact with each other, and the two pressing rollers 80 press each other to press the anode cloths respectively disposed on the two pressing rollers 80, so as to obtain the flexible anode.
In a specific embodiment, the hot pressing unit includes two pressing rollers 80 with heating function, and the two pressing rollers 80 press the anode cloth on the two pressing rollers 80 while heating the anode cloth, i.e. the above-mentioned one structural unit.
In another embodiment of the present application, as shown in fig. 1, the heat-melting unit further includes a heat-melting region, a blower 50, and a heating device 60, wherein the anode cloth is heat-melted in the heat-melting region; a fan 50 is positioned at one side of the hot-melting zone, and the fan 50 is used for blowing air to the hot-melting zone; the heating device 60 is disposed between the fan 50 and the hot-melt zone, and is configured to heat air to form hot air, and hot-melt the anode cloth with the hot air.
In order to allow more hot air to enter the hot melting zone to heat the anode cloth, in an embodiment of the present application, the hot melting unit further includes an air duct 70, the air duct 70 is located between the hot melting zone and the heating device 60, and the hot air enters the hot melting zone through the air duct 70.
In another embodiment of the present application, the processing apparatus further includes a conveying unit for sequentially conveying the anode cloth to the hot-melt zone and the pressing roller 80. The conveying unit can further improve the efficiency of the processing device for processing the flexible electrode.
In order to further improve the conveying efficiency of the conveying unit, in an embodiment of the present application, as shown in fig. 1, the conveying unit includes a driving device 10 and a feeding platform 30, the driving device 10 is electrically connected to the driving device 10, the feeding platform 30 is located below the air duct 70, a space between the feeding platform 30 and the air duct 70 forms the hot-melting zone, and the feeding platform 30 is configured to convey the anode cloth to the hot-melting zone and the press roller 80.
In an embodiment of the present application, not shown in the figures, the feeding platform 30 comprises a platform base and at least one roller, wherein the platform base has a mounting groove; the roller shaft is arranged in the mounting groove and connected with the driving device 10, the highest point of the roller shaft is flush with the plane of the platform body part for placing the anode cloth, the driving device 10 drives the roller shaft to rotate, and the rotation of the roller shaft drives the anode cloth placed on the roller shaft to move.
The number of the roll shafts can be selected by those skilled in the art according to actual conditions, and one roll shaft or a plurality of roll shafts can be arranged.
In order to further ensure that the anode cloth moves on the feeding platform 30 along the predetermined path and keeps flat, thereby further ensuring that the flexible anode has a relatively flat surface, in an embodiment of the present application, the conveying unit further includes a positioning member 40 disposed on the platform base, a positioning gap is formed between the positioning member 40 and the surface of the platform base for placing the anode cloth, and the anode cloth is located in the positioning gap.
In a specific embodiment of the application, the height of the positioning gap is 1.01-1.2 times of the thickness of the anode cloth, so that the anode cloth can be better ensured to move flatly.
In a specific embodiment, the positioning member 40 is a positioning clip, and the positioning frame can be conveniently disposed on the feeding platform 30. Of course, the positioning member 40 of the present application may have other structures as long as the positioning member can form a positioning gap with the surface of the feeding platform 30. The number of the positioning members 40 in the present invention may be set according to actual conditions, and may be one or more.
In order to better control the operation of the conveying unit and the hot pressing unit in the processing device, in an embodiment of the present application, the processing device further includes a control unit, and the control unit is configured to control the operation of the conveying unit and the operation of the hot melting unit.
In another embodiment of the present application, the control unit includes a temperature control device and a speed regulating device 20, the temperature control device is used for testing the temperature of the hot air in the hot-melt zone; the speed adjusting device 20 is electrically connected to the driving device 10, and the speed adjusting device 20 is configured to adjust the moving speed of the anode cloth according to the temperature of the hot air measured by the temperature control device. Only the governor device 20 is shown in fig. 1, and the temperature control device is not shown.
The driving device 10 in the present application may be any driving device 10 in the prior art, and a person skilled in the art may select a suitable driving device 10, such as a driving motor, according to the actual situation.
Likewise, the heating device 60 of the present application may be any heating device 60, and a person skilled in the art may select a suitable heating device 60, such as an electric heating device 60, according to the actual situation.
The temperature control device can be any temperature control device in the prior art, and a person skilled in the art can select a suitable temperature control device according to actual situations, for example, the temperature control device can be a digital temperature controller.
The above mentioned governor device 20 can be any governor device 20 in the prior art, and a person skilled in the art can select a suitable governor device 20 according to practical situations, for example, it can be a variable frequency governor.
In order to make the technical solutions of the present application more clearly understood by those skilled in the art, the following description will be given with reference to specific embodiments.
Examples
The processing device of the flexible anode comprises a hot pressing unit, a conveying unit and a control unit, wherein the hot pressing unit comprises a hot melting unit and a pressing unit, and the hot melting unit comprises a hot melting area, a fan 50, a heating device 60 and an air channel. The conveying unit comprises a driving device 10, a feeding platform 30 and a positioning element, wherein the feeding platform comprises a platform base and a rotating shaft (not shown in the figure). The driving device is a driving motor. The positioning piece is a positioning clamp. The control unit comprises a temperature control device and a speed regulating device 20. The temperature control device is a digital temperature controller, the speed regulation device 20 is a variable frequency speed regulator, and the driving device 10 and the speed regulation device 20 are arranged in the casing 90. The connection relationship of the respective structures is shown in fig. 1.
The specific working process of the processing device comprises the following steps:
the driving motor and the electric heating device are powered on. Setting the temperature of the digital temperature controller at 310 ℃ (the digital temperature controller has multiple functions of measurement, control and the like, for example, setting the temperature at 310 ℃, when detecting that the temperature of hot air reaches 310 ℃, the digital temperature controller can send a signal to stop heating), starting a fan and electric heating equipment, arranging the anode on a feeding platform, positioning the anode by using a positioning clamp, measuring the temperature of air at the outlet of an air channel (the temperature is the temperature of the hot air in a hot melting zone), starting a driving motor after the temperature of the air at the outlet of the air channel reaches the set temperature, adjusting a variable frequency speed regulator, controlling the advancing speed of the anode cloth to be 2-4m/min, and enabling the anode cloth to enter the hot melting zone between the air channel 70 and the feeding platform 30 at a constant speed; the hot-melted anode cloth enters between the two press rollers 80, and hot fusion is completed through extrusion of the two press rollers 80; the hot-fused anode cloth is a flexible anode finished product, and the flexible anode finished product leaves the processing equipment through a finished product export platform and a product export to complete the processing flow. The set temperature and the cloth feeding speed can be adjusted according to the production requirement and the fusion condition in the processing process, so that the processing quality and the production speed are ensured to be in the optimal state. In fig. 1, the dotted line arrow indicates the traveling direction of the anode cloth, and the solid line arrow indicates the traveling direction of the hot air.
The main parts of the processing device of the flexible anode adopt a modular design, the use, the maintenance and the repair are convenient, the accessories adopt conventional equipment, and the replacement is simple and convenient. The device has high cloth feeding speed, eliminates the thread changing process of the sewing process, and improves the human-machine efficiency by 3 times compared with the original sewing process in normal operation. Compared with the flexible anode processed by sewing, the hot melting greatly improves the flatness, and avoids the appearance of thread ends and wrinkles in the sewing process. And the use of the processing device cancels the thread changing procedure in the production process of the original sewing process, reduces the material consumption and reduces the labor intensity by about 20 percent. The flexible anode manufactured by the processing device is applied to the wet-type electric dust collector without water, so that the dust removal efficiency and the operation stability can be effectively improved.
From the above description, it can be seen that the above-described embodiments of the present application achieve the following technical effects:
the utility model provides a processingequipment of flexible positive pole, through hot pressing unit with positive pole cloth hot melt and pressfitting, the problem that the flexible positive pole surface that the sewing method among the prior art obtained has end of a thread and/or fold has been avoided to this method for the surface of flexible positive pole is more level and smooth, thereby is favorable to the promotion of the dust collection efficiency of flexible positive pole.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (9)
1. A processing apparatus for a flexible anode, the processing apparatus comprising:
the hot-pressing unit is used for carrying out hot melting and pressing on the anode cloth to form a flexible anode;
the hot pressing unit includes:
the hot melting unit is used for carrying out hot melting on the anode cloth; and
the pressing unit is arranged at the downstream of the hot melting unit and is used for pressing the anode cloth after hot melting,
the press-fit unit includes:
two press rollers (80) which are arranged in contact with each other, wherein the two press rollers (80) are mutually pressed to press the anode cloth respectively positioned on the two press rollers (80),
the heat-fusible unit further includes:
the anode cloth is in hot melting in the hot melting area;
a fan (50) positioned at one side of the hot-melting zone, wherein the fan (50) is used for blowing air to the hot-melting zone; and
and the heating equipment (60) is arranged between the fan (50) and the hot melting zone and used for heating air to form hot air, and the anode cloth is subjected to hot melting through the hot air.
2. The processing device as claimed in claim 1, wherein the heat-melting unit further comprises:
an air duct (70) located between the hot melt zone and the heating device (60), the hot air entering the hot melt zone through the air duct (70).
3. The processing apparatus as set forth in claim 2, further comprising:
and the conveying unit is used for sequentially conveying the anode cloth to the hot melting area and the pressing roller (80).
4. The processing device according to claim 3, wherein the conveying unit comprises:
a drive device (10); and
the feeding platform (30) is electrically connected with the driving device (10), the feeding platform (30) is located below the air duct (70), a space between the feeding platform (30) and the air duct (70) forms the hot melting zone, and the feeding platform (30) is used for conveying the anode cloth to the hot melting zone and the pressing roller (80).
5. The processing plant according to claim 4, characterized in that said feeding platform (30) comprises:
a platform base having a mounting groove; and
at least one roller is installed in the mounting groove, the roller is connected with the driving device (10), and the highest point of the roller is flush with the plane of the platform body, where the anode cloth is placed.
6. The processing device according to claim 5, wherein the conveying unit further comprises:
the positioning piece (40) is arranged on the platform base, a positioning gap is formed between the positioning piece (40) and the surface, used for placing the anode cloth, of the platform base, and the anode cloth is located in the positioning gap.
7. The processing device of claim 4, further comprising:
and the control unit is used for controlling the work of the conveying unit and the hot melting unit.
8. The processing device according to claim 7, wherein the control unit comprises:
the temperature control equipment is used for testing the temperature of the hot air in the hot melting zone; and
and the speed regulating device (20) is electrically connected with the driving device (10), and the speed regulating device (20) is used for regulating the moving speed of the anode cloth.
9. Machining device according to claim 6, characterized in that the positioning element (40) is a positioning clamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810157695.2A CN108517645B (en) | 2018-02-24 | 2018-02-24 | Processing device for flexible anode |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810157695.2A CN108517645B (en) | 2018-02-24 | 2018-02-24 | Processing device for flexible anode |
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| Publication Number | Publication Date |
|---|---|
| CN108517645A CN108517645A (en) | 2018-09-11 |
| CN108517645B true CN108517645B (en) | 2021-06-22 |
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| CN201810157695.2A Active CN108517645B (en) | 2018-02-24 | 2018-02-24 | Processing device for flexible anode |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201031299Y (en) * | 2007-05-09 | 2008-03-05 | 黄显飚 | Heat treating shaped machine |
| CN102303430A (en) * | 2011-06-14 | 2012-01-04 | 宁波市阳光汽车配件有限公司 | Method for preparing glass fiber and reinforced polypropylene fiber composite material |
| CN106423568A (en) * | 2016-09-12 | 2017-02-22 | 山东神华山大能源环境有限公司 | Dust collecting polar plate fixing device of flexible wet electric dust remover and flexible wet electric dust remover |
| CN106585055A (en) * | 2016-12-07 | 2017-04-26 | 滨州东方地毯有限公司 | Equipment and method for producing carpet |
| CN107520051A (en) * | 2017-07-25 | 2017-12-29 | 山东神华山大能源环境有限公司 | Wet static dedusting flexible fiber fabric, dust collecting pole plate and wet cottrell |
-
2018
- 2018-02-24 CN CN201810157695.2A patent/CN108517645B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201031299Y (en) * | 2007-05-09 | 2008-03-05 | 黄显飚 | Heat treating shaped machine |
| CN102303430A (en) * | 2011-06-14 | 2012-01-04 | 宁波市阳光汽车配件有限公司 | Method for preparing glass fiber and reinforced polypropylene fiber composite material |
| CN106423568A (en) * | 2016-09-12 | 2017-02-22 | 山东神华山大能源环境有限公司 | Dust collecting polar plate fixing device of flexible wet electric dust remover and flexible wet electric dust remover |
| CN106585055A (en) * | 2016-12-07 | 2017-04-26 | 滨州东方地毯有限公司 | Equipment and method for producing carpet |
| CN107520051A (en) * | 2017-07-25 | 2017-12-29 | 山东神华山大能源环境有限公司 | Wet static dedusting flexible fiber fabric, dust collecting pole plate and wet cottrell |
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| CN108517645A (en) | 2018-09-11 |
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