CN108516510B - A even feeding equipment for shampoo production - Google Patents

A even feeding equipment for shampoo production Download PDF

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Publication number
CN108516510B
CN108516510B CN201810283306.0A CN201810283306A CN108516510B CN 108516510 B CN108516510 B CN 108516510B CN 201810283306 A CN201810283306 A CN 201810283306A CN 108516510 B CN108516510 B CN 108516510B
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China
Prior art keywords
seat
pipe
barrel
material distribution
shampoo
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Expired - Fee Related
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CN201810283306.0A
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Chinese (zh)
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CN108516510A (en
Inventor
洪秀芳
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Guangxi Xiecheng Daily Chemical Co ltd
Guangxi Xinchuangyou Intellectual Property Agency Group Co ltd
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Beijing Baida Zhitong Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/24Devices for supporting or handling bottles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/28Flow-control devices, e.g. using valves
    • B67C3/286Flow-control devices, e.g. using valves related to flow rate control, i.e. controlling slow and fast filling phases

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Basic Packing Technique (AREA)
  • Cosmetics (AREA)

Abstract

The invention discloses uniform feeding equipment for shampoo production, which comprises a finished product charging barrel and a transportation platform, wherein a sealing mechanism is arranged on the side surface of the transportation platform, a uniform feeding mechanism is connected to the top end of the finished product charging barrel, the finished product charging barrel is fixedly installed through a mounting frame, a working platform is connected to the bottom end of the mounting frame, a positioning mechanism is arranged on the surface of the working platform, a material distribution mechanism is connected to the bottom end of the finished product charging barrel, the material distribution mechanism comprises a material distribution disc, two material distribution hoses are connected to the bottom end of the material distribution disc, the bottom ends of the two material distribution hoses are respectively connected with a coarse material distribution barrel and a fine material distribution barrel, material injection mechanisms are respectively arranged in the coarse material distribution barrel and the fine material distribution barrels, the coarse material distribution barrel and the fine material distribution barrels are respectively connected with two sides of the mounting frame through an adjusting frame, metering mechanisms are respectively arranged on the coarse opening pipe and the fine opening pipe, and the shampoo is produced and processed in an integrated process by uniform feeding and step-by-step filling mode, meanwhile, the filling process is accurate and efficient, and the whole service life is long.

Description

A even feeding equipment for shampoo production
Technical Field
The invention relates to the technical field of shampoo production and processing, in particular to uniform feeding equipment for shampoo production.
Background
The shampoo is a hair care product with the functions of removing dandruff, treating oil, dyeing hair and the like. Shampoo contains a plurality of components, the combination of the components can clean scalp and hair, usually the most effective component in the shampoo is a surfactant, the surfactant can clean hair and scalp, when the shampoo is mixed with water, foam can be generated, but the foam quantity cannot reflect the cleaning capability.
The basic function of shampoo is cleaning, which is completely ineffective to the problems of pathological dandruff, alopecia and the like, and many functions are just gimmicks promoted by merchants. The shampoo bought at present can easily make hair greasy, dirty and collapsed if the hair is required to be soft and smooth. The hair is required to be fresh and cool, and the hair is easy to be rough, dry, scattered and poor in repairing performance. The two are mutually contradictory and are difficult to be obtained simultaneously.
When a consumer selects the shampoo, the consumer firstly needs to know the hair quality characteristics of the consumer, whether the hair is oily, neutral or dry, and then selects a proper shampoo; secondly, the shampoo formulas suitable for the brands are different, and at present, a plurality of shampoos are not marked with specific components, and individually marked components are not necessarily existed; some shampoos are claimed to contain Chinese herbal medicine components such as Chinese honeylocust fruit, fleece-flower root, Chinese angelica, ginseng and the like, experts show that the medicines prove that the shampoos have nourishing effects on scalp and hair, and whether the shampoos have the nourishing effects on the scalp and the hair in an external washing mode is not proved, and many merchants exaggerate the effects of the shampoos.
There is also a kind of amino acid shampoo, which is a shampoo using amino acid surfactant as main surfactant (only two drops of amino acid shampoo are dropped in the solution, which is not in strict meaning), and the amino acid surfactant has good synergistic effect with other surfactants. The amino acid shampoo has a certain repairing effect on hair, most of the amino acid shampoo is weakly acidic, the pH value is 5.5-5.8, the pH value of healthy scalp is weakly acidic, and the pH value balance of the healthy scalp is not damaged by using the weakly acidic shampoo, so that the scalp is in a healthy state.
In the production process of the shampoo, different works are mostly finished through independent mechanisms to produce, so that the production period is prolonged.
For example, patent application No. 201510604876.1, entitled invention patent of shampoo production equipment: the device is convenient to install, low in cost, simple and easy to operate, capable of effectively reducing cost, capable of achieving rapid operation and capable of improving production efficiency.
But the device still needs solitary filling and closing device to accomplish the production process after production for whole production cycle extension can't realize integrated production, but present shampoo integration production facility has following defect:
(1) in the existing common shampoo production equipment, the processed shampoo stock solution is directly pumped into the corresponding container, and in the pumping process, the inside of the container is easily damaged due to the impact effect, so that the integral use is influenced;
(2) meanwhile, when general production equipment is used for filling, the filling is carried out in a direct filling mode, so that a large error of a filled packaging bottle is easily caused, and the production efficiency is influenced due to the fact that the packaging bottle is easily overturned;
(3) meanwhile, when the shampoo is produced, because the shampoo contains chemical substances which are easy to volatilize, the working environment is influenced after volatilization, and a certain corrosion effect is generated on the device, so that the service life is influenced.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the uniform feeding equipment for shampoo production, which realizes the integrated process of production and processing of the shampoo in the modes of uniform feeding and step-by-step filling, is accurate and efficient in filling process, is long in integral service life, and can effectively solve the problems in the background art.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the uniform feeding equipment for shampoo production comprises a finished product charging barrel and a conveying platform, wherein the top end of the finished product charging barrel is connected with a uniform feeding mechanism, the finished product charging barrel is fixedly installed through an installation frame, and the bottom end of the installation frame is connected with a working platform;
finished product charging barrel bottom is connected with the feed mechanism who sets up in the mounting bracket bottom, feed mechanism is including connecting the branch charging tray in finished product charging barrel side, it is connected with two feed hoses to divide the charging tray bottom, and two feed hose bottoms are connected with thick minute feed cylinder and fine feed cylinder respectively, thick minute feed cylinder and fine feed cylinder bottom are connected with thick mouthful of pipe and thin mouthful of pipe respectively, thick mouthful of pipe and thin mouthful of pipe top are all installed and are penetrated material mechanism, thick minute feed cylinder and fine feed cylinder all are connected with the mounting bracket both sides through the alignment jig, just all be provided with metering mechanism on thick mouthful of pipe and the thin mouthful of pipe.
Further, even feed mechanism is including connecting the mixing drum on finished product charging barrel top, the mixing drum top is connected with the feeder hopper, the feeder hopper bottom is provided with a plurality of feed port, the inside inlet pipe that is provided with of feed port, the inlet pipe side is connected with a plurality of water conservancy diversion piece, and mixing drum inner wall connection has and spills over the seat, it is provided with a plurality of overflow hole to spill over a surface, and the water conservancy diversion piece through the inclined groove with spill over the seat and be connected, the inside agitator frame that is provided with of mixing drum, and the mixing drum side-mounting has clean mechanism.
Further, clean mechanism is including installing the clean seat in the mixing drum side, the injection nozzle is installed on clean seat top, injection nozzle external connection has the inlet tube, and the inside ultrasonic transmitter that is provided with of clean seat, mixing drum inner wall bottom is connected with the drainage fill, the inside toper seat that is provided with of drainage fill, toper seat top is connected with electric putter, electric putter passes through the top fixing base and is connected with the mixing drum inner wall.
Furthermore, penetrate material mechanism including connecting the collecting tray on thick mouthful of pipe and thin mouthful of pipe top, the collecting tray side is connected with a plurality of collecting tube, collecting tube outer end is connected with the diffusion fill, and collecting tube is connected with thick mouthful of pipe, thin mouthful of union coupling through the inside material pump of collecting tray, and thick mouthful of pipe, thin mouthful of union coupling, and thick mouthful of pipe, thin mouthful of nose bottom all are connected with the branch material mouth, divide the material mouth bottom to be connected with the guide ring.
Further, the alignment jig includes the supporting seat of hinged joint in the mounting bracket both sides, the supporting seat side is connected with places the seat, it is connected with a plurality of locking frame to place the seat surface, and places the seat and pass through hydraulic pressure post and supporting seat connection, and the supporting seat is connected with the mounting bracket hinge through hinged joint seat, the mounting bracket side is connected with the air pressure bar, the air pressure bar is terminal to be connected with the supporting seat hinge.
Further, the surface of the working platform is provided with a positioning mechanism, the positioning mechanism comprises positioning seats arranged on two sides of the transportation platform, silica gel pads are arranged on one sides, opposite to the two positioning seats, of the two positioning seats, positioning grooves are formed in the surface of each silica gel pad, the outer ends of the positioning seats are connected with driving rods, the driving rods are installed on the working platform through driving seats, and purification mechanisms are arranged inside the positioning seats.
Further, purify the mechanism including installing at the inside purification section of thick bamboo of positioning seat, the positioning seat surface is provided with a plurality of inlet port, the inlet port passes through the exhaust tube and is connected with the purification section of thick bamboo, the exhaust tube end-to-end connection has the air extractor, the inside bottom of purification section of thick bamboo is provided with the water storage box, the inside connecting cylinder that is located the water storage box top that is provided with of purification section of thick bamboo, the inside activated carbon layer that is provided with of connecting cylinder, and the connecting cylinder top is connected with ventilative seat, ventilative seat bottom is connected with the empty core post of a plurality of, the inside ultraviolet lamp that is provided with of empty core post, and empty core post surface is provided with the silica gel carrier, and ventilative seat surface is provided with a plurality of bleeder vent.
Further, metering mechanism is including setting up the first flow sensor at the wide mouth inside pipe wall and setting up the second flow sensor at the narrow mouth inside pipe wall, second flow sensor and first flow sensor all carry out signal conversion through electric connection signal converter, the signal converter output is connected with single chip processor, single chip processor output is connected with pronunciation and display module, solenoid valve, and single chip processor input is connected with bluetooth input module and touch operation screen, the solenoid valve is installed respectively on wide mouth pipe and narrow mouth pipe and is realized conduction control.
Further, transportation platform side is provided with seals the mechanism, seal the mechanism including setting up the assembly bench in the transportation platform side, the link is installed on the assembly bench top, the link bottom is connected with two roller supports, and installs tectorial membrane roller and wind-up roll respectively in two roller support bottoms, be provided with the electric telescopic handle who installs in the link bottom between tectorial membrane roller and the wind-up roll, the electric telescopic handle bottom is connected with the seat of sealing, seal the seat bottom and be connected with and seal the ring, it is provided with the heating ring to seal the ring inner wall.
Further, the sealing ring is arranged on the outer side of the sealing ring, the top end of the cutting ring is driven by an electric lead screw, and a movable groove matched with the cutting ring is formed in the sealing seat.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the invention, the uniform feeding mechanism is adopted to uniformly discharge the external shampoo raw materials, so that the damage effect of impact force on the charging container is effectively reduced, a good protection effect is achieved, and meanwhile, in the filling process, the shampoo raw materials can be filled step by a mode of combining the material distribution mechanism and the material injection mechanism, so that the integral filling precision is greatly improved, the problem that the packaging bottle is easy to expand and damage due to excessive shampoo raw liquid discharge is avoided, meanwhile, the problem that the amount of the shampoo in the packaging bottle is inconsistent is also prevented, the occurrence of filling errors is reduced, and the cost is effectively saved;
(2) when the filling machine is used for filling, the metering mechanism is used for accurately metering the amount of the filled shampoo, so that the filling error is reduced, the filling precision is improved, the sealing mechanism is used for realizing the sealing work after filling, the integration of processing and production of the shampoo is realized, the production effect is improved, and the shampoo is prevented from deteriorating or entering sundries;
(3) simultaneously, when whole device work, utilize positioning mechanism's stable effect, effectively improve the filling and seal the stability of process, utilize simultaneously to purify the mechanism and purify whole processing environment, effectively prevent that chemical from remaining on the device surface because of the floating effect, also protected operating personnel's health simultaneously, be favorable to constructing a sanitary operational environment.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a uniform feeding mechanism of the present invention;
FIG. 3 is a schematic view of the cleaning mechanism of the present invention;
FIG. 4 is a schematic structural view of a material injection mechanism of the present invention;
FIG. 5 is a schematic view of an adjusting bracket according to the present invention;
FIG. 6 is a schematic view of the metering mechanism of the present invention;
FIG. 7 is a schematic view of the positioning mechanism of the present invention;
FIG. 8 is a schematic view of the purification mechanism of the present invention;
FIG. 9 is a schematic view of the closure mechanism of the present invention;
fig. 10 is a schematic view of the closure seat shown in fig. 9 according to the present invention.
Reference numbers in the figures:
1-a uniform feeding mechanism; 2-a cleaning mechanism; 3-a material distributing mechanism; 4-a material injection mechanism; 5-an adjusting frame; 6-a metering mechanism; 7-a positioning mechanism; 8-a purification mechanism; 9-a sealing mechanism; 10-a mounting frame; 11-finished product charging barrel; 12-a working platform; 13-a transport platform;
101-a mixing drum; 102-a feed hopper; 103-a feed hole; 104-a feed pipe; 105-a guide vane; 106-overflow seat; 107-overflow hole; 108-inclined grooves; 109-a stirring frame;
201-cleaning seat; 202-a spray nozzle; 203-a water inlet pipe; 204-an ultrasonic transmitter; 205-a drain hopper; 206-a conical seat; 207-electric push rod; 208-a fixed seat;
301-material distribution disc; 302-a distribution hose; 303-a coarse separation cylinder; 304-a subdivided cartridge; 305-a wide mouth pipe; 306-a thin-mouthed tube;
401-material collecting tray; 402-a material collecting pipe; 403-diffusion hopper; 404-a material pumping pump; 405-a dispensing nozzle; 406-a guide ring;
501-supporting seat; 502-placing seat; 503-locking frame; 504-hydraulic column; 505-a hinged mount; 506-pneumatic rod;
601-a first flow sensor; 602-a second flow sensor; 603-a signal converter; 604-a single-chip processor; 605-a speech and display module; 606-a solenoid valve; 607-Bluetooth input module; 608-touch operation screen;
701-positioning seat; 702-a silica gel pad; 703-a drive rod; 704-a drive socket; 705-positioning groove;
801-a purification cylinder; 802-air intake; 803-an air extraction pipe; 804-a water storage tank; 805-a connector barrel; 806-activated carbon layer; 807-a gas permeable seat; 808-hollow columns; 809-ultraviolet lamp; 810-silica gel support; 811-air holes; 812-an air extractor;
901-an assembly station; 902-a link; 903-roller holder; 904-laminating roller; 905-a wind-up roll; 906-electric telescopic rod; 907-sealing seat; 908-sealing ring; 909-heating ring; 910-cutting ring; 911-electric screw; 912-active slot.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the invention provides uniform feeding equipment for shampoo production, which comprises a finished product charging barrel 11 and a transportation platform 13, wherein the top end of the finished product charging barrel 11 is connected with a uniform feeding mechanism 1, the finished product charging barrel 11 is fixedly installed through an installation frame 10, the bottom end of the installation frame 10 is connected with a working platform 12, and shampoo after being processed is uniformly poured and stirred through the uniform feeding mechanism 1, so that the shampoo can be conveniently filled, meanwhile, the transportation platform 13 is used for carrying out automatic transportation, the transportation process and the filling process are synchronously carried out, and the integral production efficiency is improved.
As shown in fig. 1 and 2, the uniform feeding mechanism 1 includes a mixing barrel 101 connected to the top end of a finished product charging barrel 11, the top end of the mixing barrel 101 is connected to a feeding hopper 102, the bottom end of the feeding hopper 102 is provided with a plurality of feeding holes 103, a feeding pipe 104 is arranged inside the feeding holes 103, a plurality of flow deflectors 105 are connected to the side surface of the feeding pipe 104, an overflow seat 106 is connected to the inner wall of the mixing barrel 101, a plurality of overflow holes 107 are arranged on the surface of the overflow seat 106, the flow deflectors 105 are connected to the overflow seat 106 through inclined grooves 108, a cleaning mechanism 2 is installed on the side surface of the mixing barrel 101, firstly, shampoo after the external processing is completed enters the mixing barrel 101 through the feeding hopper 102, shampoo inside the feeding hopper 102 is discharged through the feeding pipe 104, and simultaneously, the flow guiding effect of the flow deflectors 105 makes the shampoo enter the mixing barrel 101 more gradually, the high-speed blanking mixer has the advantages that the flow speed is guaranteed, meanwhile, a good buffering effect is achieved, and the impact and corrosion effects on the mixing barrel 101 caused by long-term high-speed blanking are effectively prevented.
Further, shampoo liquid passes through the blast deflector 105 water conservancy diversion after with spill over the seat 106 and be connected, the shampoo liquid that discharges and spill over seat 106 directly is detained on spilling over seat 106 surface, utilize on the one hand to spill over the impact when seat 106 buffering shampoo flows down, on the other hand, shampoo liquid slowly spills over to the mixing drum 101 inside through spilling over a plurality of overflow holes 107 that spill over seat 106 surface, thereby realize the mild row of material and go into, when guaranteeing feed rate, good guard action has been played to mixing drum 101 inner wall, prevent to appear corroding because of long-term excessive impact.
Simultaneously and mixing drum 101 is inside to be provided with stirring frame 109, and the shampoo that enters into mixing drum 101 inside is more even through stirring frame 109's intensive mixing stirring mixing in mixing drum 101 inside to effectively prevent the condition that the shampoo from solidifying or caking, improved the filling quality of shampoo greatly, improve production effect.
As shown in fig. 1 and 3, a cleaning mechanism 2 is installed on the side surface of the mixing cylinder 101, the cleaning mechanism 2 includes a cleaning seat 201 installed on the side surface of the mixing cylinder 101, an injection nozzle 202 is installed on the top end of the cleaning seat 201, a water inlet pipe 203 is connected to the outside of the injection nozzle 202, an ultrasonic emitter 204 is arranged inside the cleaning seat 201, a drain funnel 205 is connected to the bottom end of the inner wall of the mixing cylinder 101, a conical seat 206 is arranged inside the drain funnel 205, an electric push rod 207 is connected to the top end of the conical seat 206, and the top end of the electric push rod 207 is connected to the inner wall of the mixing cylinder 101 through a fixing seat 208, because a large amount of shampoo residue or solidification remains on the inner wall of the mixing cylinder 101 after long-term feeding, the shampoo is easy to deteriorate and affect the quality of other shampoos for a long term without cleaning, and the residue on the inner wall of the mixing cylinder 101 is sufficiently removed through the cleaning mechanism 2, thereby achieving a good cleaning effect, the sanitary condition in the mixing barrel 101 can be maintained, and the shampoo can be prevented from being polluted and deteriorated, so that the production quality of the shampoo is greatly improved.
When the cleaning device is used specifically, firstly, outside cleaning water is discharged into the mixing cylinder 101 through the spray nozzle 202 through the water inlet pipe 203, preliminary cleaning is carried out by utilizing the cleaning effect of the cleaning water, after the preliminary cleaning is finished, residues remained on the inner wall of the mixing cylinder 101 can fully fall and are mixed with the cleaning water through the vibration effect of the ultrasonic transmitter 204 in the cleaning seat 201, so that the cleaning work on the inner part of the mixing cylinder 101 is finished, water is discharged through the drainage hopper 205 at the bottom after the cleaning work is finished, meanwhile, the drainage hopper 205 is conducted and controlled through the conical seat 206, the position of the conical seat 206 can be controlled by utilizing the telescopic adjustment of the electric push rod 207, so that the conducting adjustment of the whole drainage hopper 205 is realized, the control is convenient, meanwhile, the outer wall of the conical seat 206 adopts rubber sealing materials, so that the drainage hopper 205 and the conical seat 206 are attached more tightly in a closed state, thereby reinforcing sealed effect, not only effectively preventing the leakage of cleaning water, when mixing cylinder 101 is used for discharging shampoo liquid, play good sealed effect simultaneously.
It should be added that the mixing cylinder 101 and the finished product charging cylinder 11 are conducted through a pipeline, when discharging, the discharge process of the liquid shampoo is realized by controlling the conduction of the connected pipeline, and meanwhile, when the cleaning mechanism 2 is used for cleaning, the pipeline can be conducted to clean the whole device by water washing, and the pipeline can be closed, so that only the mixing cylinder 101 is cleaned independently, and the water after cleaning is normally discharged from the water discharge hopper 705 without affecting the use of other mechanisms.
As shown in fig. 1, the bottom end of the finished product charging barrel 11 is connected with a material distribution mechanism 3 arranged at the bottom end of the mounting frame 10, the material distribution mechanism 3 comprises a material distribution tray 301 connected to the side surface of the finished product charging barrel 11, the bottom end of the material distribution tray 301 is connected with two material distribution hoses 302, the bottom ends of the two material distribution hoses 302 are respectively connected with a coarse material distribution barrel 303 and a fine material distribution barrel 304, the bottom ends of the coarse material distribution barrel 303 and the fine material distribution barrel 304 are respectively connected with a coarse opening pipe 305 and a fine opening pipe 306, shampoo liquid entering the finished product charging barrel 11 through the mixing barrel 101 is respectively discharged through the material distribution mechanism 3 at the bottom, shampoo liquid entering the coarse material distribution barrel 303 and the material distribution barrel 304 respectively through the material distribution function of the material distribution mechanism 3, the discharged shampoo liquid is discharged through the coarse opening pipe 305 and the fine opening pipe 306 with two different sizes respectively, and the shampoo liquid discharged into the packaging bottle is precisely controlled and finely divided in a mode of combining the coarse opening pipe 305 and the fine opening pipe 306, not only avoid discharging into the easy inflation damage problem of packing bottle that excessive shampoo stoste leads to, also prevent to appear the inconsistent problem of the volume of the inside shampoo of packing bottle simultaneously, reduce the appearance of filling error, effectively practice thrift the cost.
As shown in fig. 1 and 4, the material injecting mechanism 4 is installed at the top ends of the thick-mouth pipe 305 and the thin-mouth pipe 306, the material injecting mechanism 4 includes a material collecting tray 401 connected to the top ends of the thick-mouth pipe 305 and the thin-mouth pipe 306, the side surface of the material collecting tray 401 is connected with a plurality of material collecting pipes 402, the outer ends of the material collecting pipes 402 are connected with a diffusion hopper 403, the material collecting pipes 402 are connected with the thick-mouth pipe 305 and the thin-mouth pipe 306 through a material pumping pump 404 inside the material collecting tray 401, the bottom ends of the thick-mouth pipe 305 and the thin-mouth pipe 306 are connected with a material distributing nozzle 405, the bottom end of the material distributing nozzle 405 is connected with a guide ring 406, and the thick-mouth pipe 305 and the thin-mouth pipe 306 both inject the shampoo stock solution onto a packaging bottle on the transportation platform 13 through the material injecting mechanism 4, thereby realizing a precise filling process.
When the packing bottle on transport platform 13 transports under thick minute feed cylinder 303 and the fine dividing feed cylinder 304, draw the material through the effect of drawing material pump 404, make thick minute feed cylinder 303 and fine dividing feed cylinder 304 discharge under the effect of diffusion fill 403 inside the material collecting pipe 402, later enter into the aggregate dish 401, and thick mouthful pipe 305 through the bottom, thin mouthful pipe 306 is discharged the shampoo through different positions respectively, material mouth 405 makes the shampoo of shooing more concentrated simultaneously, difficult diffusion, and guide ring 406 is concentrated to shampoo liquid further direction, thereby effectively prevent the condition that the weeping appears in shampoo liquid, thereby accomplish accurate filling process.
Further, since the coarse separation barrel 303 and the fine separation barrel 304 are respectively provided at both ends of the mounting frame 10, during actual filling, under the action of the transportation platform 13, the shampoo in the coarse dispensing cylinder 303 is firstly discharged into the packaging bottle through the dispensing nozzle 405 of the coarse opening tube 305 under the action of the injecting mechanism 4, thereby completing the initial filling, then under the action of the transportation platform, the packaging bottles completing the initial filling move to the position right below the sub-divided material cylinder 304 (the distance between the adjacent packaging bottles is the same as the distance between the coarse sub-divided material cylinder 303 and the sub-divided material cylinder 304, thereby realizing the filling process of the fine filling), then the sub-divided material cylinder 304 accurately ejects the materials inside to the packaging bottles after the initial filling through the material ejecting mechanism 4, improve the filling precision through two filling modes inter combination to make the inside shampoo of packing bottle more accurate even after the filling process each time.
As shown in fig. 1 and 6, the coarse pipe 305 and the fine pipe 306 are both provided with a metering mechanism 6, the metering mechanism 6 includes a first flow sensor 601 disposed on an inner wall of the coarse pipe 305 and a second flow sensor 602 disposed on an inner wall of the fine pipe 306, the second flow sensor 602 and the first flow sensor 601 are both electrically connected to a signal converter 603 for signal conversion, an output end of the signal converter 603 is connected to a single chip processor 604, an output end of the single chip processor 604 is connected to a voice and display module 605 and an electromagnetic valve 606, an input end of the single chip processor 604 is connected to a bluetooth input module 607 and a touch operation screen 608, the electromagnetic valve 606 is respectively mounted on the coarse pipe 305 and the fine pipe 306 for conducting control, when the coarse pipe 305 and the fine pipe 306 are respectively filled, automatic intelligent detection is performed by the metering mechanism 6, thereby further improving the detection precision and effectively reducing the error generated by filling.
Along with the discharge of the shampoo stock solution through the wide-mouth pipe 305 and the narrow-mouth pipe 306, the flow detection is respectively carried out through the second flow sensor 602 and the first flow sensor 601, the detected data is transmitted to the singlechip processor 604 for data analysis and processing after the signal conversion is finished through the signal converter 603, the singlechip processor 604 specifically adopts an AT89C51 singlechip, and simultaneously the filling data signal is input through the Bluetooth input module 607 and the touch operation screen 608 before filling, so that the amount of the shampoo filled each time can be input into the singlechip processor 604 in a remote Bluetooth mode, or the data input can be directly carried out through the touch operation screen 608, the filling process amount of each time is controlled by fine filling, meanwhile, after the singlechip processor 604 receives the detected data, the input data and the received data are compared, after the input set value is reached, the single chip microcomputer processor 604 controls the electromagnetic valve 606 to close the thick-mouth pipe 305 or the thin-mouth pipe 306, so that the filling process is completed, when the filling machine is used specifically, the first flow sensor 601 firstly detects the initial filling amount of the thick-mouth pipe 305, the second flow sensor 602 detects the re-filling amount of the thin-mouth pipe 306, the two detection and metering modes are carried out step by step, and the high accuracy can be kept in each filling step.
Meanwhile, when the filling machine is used, the filling quantity of each time is displayed and recorded in real time through the voice and display module 605, and data comparison and checking are convenient to carry out.
As shown in fig. 1 and 5, the coarse material separating barrel 303 and the fine material separating barrel 304 are connected with two sides of the mounting frame 10 through an adjusting frame 5, the adjusting frame 5 comprises a supporting seat 501 hinged on two sides of the mounting frame 10, a placing seat 502 is connected with the side of the supporting seat 501, a plurality of locking frames 503 are connected with the surface of the placing seat 502, the placing seat 502 is connected with the supporting seat 501 through a hydraulic column 504, the supporting seat 501 is hinged with the mounting frame 10 through a hinged seat 505, a pneumatic rod 506 is connected with the side of the mounting frame 10, the end of the pneumatic rod 506 is hinged with the supporting seat 501, the positions of the coarse material separating barrel 303 and the fine material separating barrel 304 are adjusted through the adjusting frame 5, the relative distances of packaging bottles with different sizes are different, the distance between the coarse material separating barrel 303 and the fine material separating barrel 304 is adjusted through the adjusting frame 5, so that two independent filling processes can be performed in coordination with each other, thereby meeting different filling requirements.
During specific use, because thick minute feed cylinder 303 and segmentation feed cylinder 304 are all fixed through the locking frame 503 of placing seat 502 surface, adjust the position of placing seat 502 through hydraulic pressure post 504, can adjust the relative position between thick minute feed cylinder 303 and the segmentation feed cylinder 304, on the other hand, the angle of supporting seat 501 is adjusted through the flexible regulation of pneumatic rod 506, thereby adjust the angle of placing seat 502, can adjust the ejection of compact angle of thick minute feed cylinder 303 and segmentation feed cylinder 304, to different packing bottles, it is more accurate when making thick minute feed cylinder 303 and segmentation feed cylinder 304 the filling.
Meanwhile, as the coarse separation material barrel 303 and the fine separation material barrel 304 are connected with the separation disc 301 through the separation hose 302, when the coarse separation material barrel 303 and the fine separation material barrel 304 are subjected to position adjustment and angle adjustment, the coarse separation material barrel 303 and the fine separation material barrel 304 can be flexibly adjusted by utilizing the flexibility of the separation hose 302.
As shown in fig. 1 and 7, the surface of the working platform 12 is provided with a positioning mechanism 7, the positioning mechanism 7 includes positioning seats 701 arranged on two sides of the transportation platform 13, one side of each of the two positioning seats 701 opposite to each other is provided with a silica gel pad 702, the surface of the silica gel pad 702 is provided with a positioning groove 705, the outer end of each positioning seat 701 is connected with a driving rod 703, the driving rods 703 are installed on the working platform 12 through the driving seats 704, and meanwhile, the positioning mechanism 7 is utilized to position and fasten packaging bottles transported on the surface of the transportation platform 13, so that the situation of spilling due to pressure action during filling is prevented.
The positioning seat 701 is driven to move by the driving action of the driving rod 703, so that the silica gel pad 702 of the positioning seat 701 clamps and guides the packaging bottle on the transportation platform 13, the packaging bottle is prevented from turning over due to the action of the filling impact force, and meanwhile, the positioning groove 705 is used for locally fixing the packaging bottle.
As shown in fig. 1 and 8, a purification mechanism 8 is arranged inside the positioning seat 701, the purification mechanism 8 includes a purification barrel 801 installed inside the positioning seat 701, a plurality of air inlets 802 are arranged on the surface of the positioning seat 701, the air inlets 802 are connected with the purification barrel 801 through an air extraction pipe 803, an air extractor 812 is connected to the end of the air extraction pipe 803, a water storage tank 804 is arranged at the bottom end inside the purification barrel 801, a connection barrel 805 located at the top end of the water storage tank 804 is arranged inside the purification barrel 801, an activated carbon layer 806 is arranged inside the connection barrel 805, an air permeable seat 807 is connected to the top end of the connection barrel 805, a plurality of hollow columns 808 are connected to the bottom end of the air permeable seat 807, an ultraviolet lamp 809 is arranged inside the hollow columns 808, a silica gel carrier 810 is arranged on the surface of the hollow columns 808, and a plurality of air permeable holes 811 are arranged on the surface of the air permeable seat 807, and during the filling process, fully purify volatile chemical substance through purification mechanism 8, effectively prevent that chemical substance from remaining on the device surface because of the floating effect, also protected operating personnel's health simultaneously, be favorable to building a sanitary operational environment.
The outside volatile chemical substances are pumped into the air exhaust pipe 803 through the air pump 812, impurities which are easily dissolved in water in the air are fully dissolved through the preliminary water filtering action of the water storage tank 804, the treated air enters the inside of the connecting cylinder 805, firstly, the activated carbon layer 806 is used for filtering treatment, peculiar smell gas carried in the air is effectively removed through the adsorption action of the activated carbon layer 806, the air is purified through the hollow column 808 under the action of the ultraviolet lamp 809, meanwhile, the titanium dioxide carrier in the silica gel carrier 810 is matched, under the ultraviolet irradiation action of the ultraviolet lamp 809, the air is finally purified through photocatalysis, so that the air purification effect is improved, the purified air is exhausted through the air holes 811 on the surface of the air permeable seat 807, so that the whole air purification process is realized, and a good environment is created for the work of the whole device, not only prevents the corrosion of volatile chemical substances to the device, but also is beneficial to protecting the health of workers.
As shown in fig. 1, 9 and 10, a sealing mechanism 9 is arranged on the side of the transportation platform 13, the sealing mechanism 9 includes an assembly table 901 arranged on the side of the transportation platform 13, a connecting frame 902 is installed at the top end of the assembly table 901, the bottom end of the connecting frame 902 is connected with two roller supports 903, the bottom ends of the two roller supports 903 are respectively installed with a film covering roller 904 and a winding roller 905, an electric telescopic rod 906 installed at the bottom end of the connecting frame 902 is arranged between the film covering roller 904 and the winding roller 905, the bottom end of the electric telescopic rod 906 is connected with a sealing seat 907, the bottom end of the sealing seat 907 is connected with a sealing ring 908, a heating ring 909 is arranged on the inner wall of the sealing ring 908, and after filling is completed, automatic sealing is performed through the sealing mechanism 9, so that the whole shampoo production and filling process is completed.
When the transportation platform 13 transports shampoo after the filling is completed to the bottom end of the connecting frame 902, through the pushing action of the electric telescopic rod 906, the sealing seat 907 extrudes the sealing film on the surfaces of the film coating roller 904 and the winding roller 905, so that the sealing film is in close contact with the packaging bottle, meanwhile, the positioning mechanism 7 is also used for fixing the packaging bottle, the packaging bottle is prevented from overturning, then, the heating action of the heating ring 909 is utilized, so that the sealing film is in close contact with the bottle mouth of the packaging bottle and begins to melt, and the packaging bottle is sealed.
As shown in fig. 10, it is further described that a cutting ring 910 is arranged outside the sealing ring 908, the top end of the cutting ring 910 is driven by an electric lead screw 911, a movable groove 912 matched with the cutting ring 910 is arranged inside the sealing seat 907, after the sealing film is melted, the cutting ring 910 is pushed by the electric lead screw 911 to move downwards, so that the cutting ring 910 outside the sealing ring 908 performs cutting operation on the sealing film, and thus the sealing film matched with the mouth of the packaging bottle is tightly attached to the packaging bottle, and the used sealing film is wound up under the action of a winding roller 905, and meanwhile, a new sealing film for use is pulled out from the surface of the film covering roller 904, thereby realizing continuous sealing operation.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (8)

1. A even feeding equipment for shampoo production which characterized in that: the device comprises a finished product charging barrel (11) and a transportation platform (13), wherein the top end of the finished product charging barrel (11) is connected with a uniform feeding mechanism (1), the finished product charging barrel (11) is fixedly installed through an installation frame (10), and the bottom end of the installation frame (10) is connected with a working platform (12);
the uniform feeding mechanism (1) comprises a mixing cylinder (101) connected to the top end of a finished product charging cylinder (11), the top end of the mixing cylinder (101) is connected with a feeding hopper (102), the bottom end of the feeding hopper (102) is provided with a plurality of feeding holes (103), a feeding pipe (104) is arranged in the feeding holes (103), the side surface of the feeding pipe (104) is connected with a plurality of flow deflectors (105), the inner wall of the mixing cylinder (101) is connected with an overflow seat (106), the surface of the overflow seat (106) is provided with a plurality of overflow holes (107), the flow deflectors (105) are connected with the overflow seat (106) through an inclined groove (108), a stirring frame (109) is arranged in the mixing cylinder (101), and a cleaning mechanism (2) is arranged on the side surface of the mixing cylinder (101);
the bottom end of the finished product charging barrel (11) is connected with a material distributing mechanism (3) arranged at the bottom end of the mounting rack (10), the material distributing mechanism (3) comprises a material distributing plate (301) connected to the side surface of the finished product charging barrel (11), the bottom end of the material distribution disc (301) is connected with two material distribution hoses (302), the bottom ends of the two material distribution hoses (302) are respectively connected with a rough material distribution barrel (303) and a fine material distribution barrel (304), the bottom ends of the coarse material separating barrel (303) and the fine material separating barrel (304) are respectively connected with a coarse opening pipe (305) and a fine opening pipe (306), the top ends of the thick-mouth pipe (305) and the thin-mouth pipe (306) are both provided with a material injection mechanism (4), the coarse material separating barrel (303) and the fine material separating barrel (304) are connected with the two sides of the mounting rack (10) through the adjusting rack (5), metering mechanisms (6) are arranged on the thick-opening pipe (305) and the thin-opening pipe (306);
penetrate material mechanism (4) including connecting album charging tray (401) on thick mouthful of pipe (305) and thin mouthful of pipe (306) top, collection charging tray (401) side is connected with a plurality of material collecting pipe (402), material collecting pipe (402) outer end is connected with diffusion fill (403), and material collecting pipe (402) are connected with thick mouthful of pipe (305), thin mouthful of pipe (306) through the inside pump (404) of drawing material of material collecting tray (401), and thick mouthful of pipe (305), thin mouthful of pipe (306) bottom all is connected with branch material mouth (405), divide material mouth (405) bottom to be connected with guide ring (406).
2. A uniform dispensing device for shampoo production, as claimed in claim 1, characterised in that: clean mechanism (2) are including installing clean seat (201) in hybrid cylinder (101) side, spray nozzle (202) are installed on clean seat (201) top, spray nozzle (202) external connection has inlet tube (203), and clean seat (201) inside is provided with ultrasonic emitter (204), hybrid cylinder (101) inner wall bottom is connected with drain hopper (205), drain hopper (205) inside is provided with toper seat (206), toper seat (206) top is connected with electric putter (207), electric putter (207) top is through fixing base (208) and hybrid cylinder (101) inner wall connection.
3. A uniform dispensing device for shampoo production, as claimed in claim 1, characterised in that: the adjusting bracket (5) comprises a supporting seat (501) hinged to two sides of an installation frame (10), a placing seat (502) is connected to the side of the supporting seat (501), the surface of the placing seat (502) is connected with a plurality of locking frames (503), the placing seat (502) is connected with the supporting seat (501) through a hydraulic column (504), the supporting seat (501) is hinged to the installation frame (10) through a hinged seat (505), an air pressure rod (506) is connected to the side of the installation frame (10), and the end of the air pressure rod (506) is hinged to the supporting seat (501).
4. A uniform dispensing device for shampoo production, as claimed in claim 1, characterised in that: work platform (12) surface is provided with positioning mechanism (7), positioning mechanism (7) all are provided with silica gel pad (702) including setting up positioning seat (701) in transportation platform (13) both sides in two relative one sides of positioning seat (701), silica gel pad (702) surface is provided with constant head tank (705), just positioning seat (701) outer end is connected with actuating lever (703), install on work platform (12) through driving seat (704) actuating lever (703), positioning seat (701) inside is provided with purification mechanism (8).
5. A uniform feeding device for shampoo production according to claim 4, characterized in that: the purification mechanism (8) comprises a purification cylinder (801) arranged in the positioning seat (701), the surface of the positioning seat (701) is provided with a plurality of air inlets (802), the air inlets (802) are connected with the purifying cylinder (801) through an air exhaust pipe (803), the tail end of the air suction pipe (803) is connected with an air pump (812), the bottom end inside the purifying cylinder (801) is provided with a water storage tank (804), a connecting cylinder (805) positioned at the top end of the water storage tank (804) is arranged in the purifying cylinder (801), an activated carbon layer (806) is arranged in the connecting cylinder (805), and the top end of the connecting cylinder (805) is connected with a ventilation seat (807), the bottom end of the ventilation seat (807) is connected with a plurality of hollow columns (808), the inner parts of the hollow columns (808) are provided with ultraviolet lamps (809), and the surface of the hollow column (808) is provided with a silica gel carrier (810), and the surface of the air permeable seat (807) is provided with a plurality of air vents (811).
6. A uniform dispensing device for shampoo production, as claimed in claim 1, characterised in that: metering mechanism (6) are including setting up first flow sensor (601) and the second flow sensor (602) of setting at thin mouthful of pipe (306) inner wall at thick mouthful of pipe (305), second flow sensor (602) and first flow sensor (601) all carry out signal conversion through electric connection signal converter (603), signal converter (603) output is connected with singlechip treater (604), singlechip treater (604) output is connected with pronunciation and display module (605), solenoid valve (606), and singlechip treater (604) input is connected with bluetooth input module (607) and touch operation screen (608), solenoid valve (606) are installed respectively on thick mouthful of pipe (305) and thin mouthful of pipe (306) and are realized conduction control.
7. A uniform dispensing device for shampoo production, as claimed in claim 1, characterised in that: the utility model discloses a conveying platform, including transportation platform (13), transportation platform (13) side is provided with seals mechanism (9), seal mechanism (9) including setting up assembly table (901) in transportation platform (13) side, link (902) are installed to assembly table (901) top, link (902) bottom is connected with two roller supports (903), and two roller supports (903) bottom install tectorial membrane roller (904) and wind-up roll (905) respectively, be provided with electric telescopic handle (906) of installing in link (902) bottom between tectorial membrane roller (904) and wind-up roll (905), electric telescopic handle (906) bottom is connected with seals seat (907), seals seat (907) bottom and is connected with and seals ring (908), it is provided with heating ring (909) to seal ring (907) inner wall.
8. The uniform feeding device for shampoo production according to claim 7, characterized in that: the outer side of the sealing ring (908) is provided with a cutting ring (910), the top end of the cutting ring (910) is driven by an electric lead screw (911), and a movable groove (912) matched with the cutting ring (910) is formed in the sealing seat (907).
CN201810283306.0A 2018-04-02 2018-04-02 A even feeding equipment for shampoo production Expired - Fee Related CN108516510B (en)

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Application Number Priority Date Filing Date Title
CN201810283306.0A CN108516510B (en) 2018-04-02 2018-04-02 A even feeding equipment for shampoo production

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Application Number Priority Date Filing Date Title
CN201810283306.0A CN108516510B (en) 2018-04-02 2018-04-02 A even feeding equipment for shampoo production

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CN108516510B true CN108516510B (en) 2021-09-03

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CN2639769Y (en) * 2003-08-25 2004-09-08 文怡农 Air sterilizing, dust removing and purifying equipment
CN203461183U (en) * 2013-09-11 2014-03-05 安徽省林锦记食品工业有限公司 Buffering discharging valve for jelly filling
CN204822126U (en) * 2015-07-17 2015-12-02 南通宝田包装科技有限公司 Feed arrangement of lotion liquid filling machine
CN105169992B (en) * 2015-09-22 2017-05-31 贵州省工程复合材料中心 One kind hair washing water production device
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CN206087406U (en) * 2016-04-18 2017-04-12 茂名华粤云龙石化有限公司 Special quantitative charging devices of petrochemical industry liquid raw materials or product
CN105944766A (en) * 2016-05-11 2016-09-21 张迎秋 Simple method for loading nano-TiO2 on various carriers
CN205998981U (en) * 2016-08-25 2017-03-08 温州雅歌工艺品有限公司 A kind of food processing liquid-filling machine
CN206089012U (en) * 2016-08-30 2017-04-12 江西桔王药业有限公司 Automatic capper that fills of beverage
CN106390789A (en) * 2016-12-02 2017-02-15 郑州经度知识产权代理服务有限公司 Emulsifying device for industrially producing shampoo

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