CN108516391B - Turntable type roll paper packaging machine and control method thereof - Google Patents

Turntable type roll paper packaging machine and control method thereof Download PDF

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Publication number
CN108516391B
CN108516391B CN201810288099.8A CN201810288099A CN108516391B CN 108516391 B CN108516391 B CN 108516391B CN 201810288099 A CN201810288099 A CN 201810288099A CN 108516391 B CN108516391 B CN 108516391B
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China
Prior art keywords
controller
paper
turntable
pushing
controlling
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CN201810288099.8A
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CN108516391A (en
Inventor
王俊富
张继
陈豪杰
胡海荣
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Xiamen Ums Information Technology Co Ltd
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Xiamen Ums Information Technology Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/02—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00—Packaging other articles presenting special problems
    • B65B25/14—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form
    • B65B25/146—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form packaging rolled-up articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/20—Cutting-off the expiring web
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
    • B65H19/305—Inserting core

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)
  • Replacement Of Web Rolls (AREA)

Abstract

The invention provides a turntable type roll paper packaging machine and a control method thereof, and relates to the technical field of roll paper packaging machines. The turntable type roll paper packaging machine comprises a paper cylinder core feeding pushing mechanism, an unreeling and tensioning mechanism, a paper feeding and cutting mechanism, a turntable tool mechanism, a rubberizing mechanism, a color page separating and conveying mechanism, a finished product pushing and discharging mechanism and a controller. The paper cylinder core feeding pushing mechanism, the unreeling and tensioning mechanism, the paper feeding and cutting mechanism, the turntable tool mechanism, the rubberizing mechanism, the color page separating and conveying mechanism and the finished product pushing and discharging mechanism can roll the large roll paper into the small paper cylinder core under the control action of the controller, cut the paper cylinder core to form a primary finished product, and further paste the color page to form a product.

Description

Turntable type roll paper packaging machine and control method thereof
Technical Field
The invention relates to the technical field of paper roll packaging machines, in particular to a rotary disc type paper roll packaging machine and a control method thereof.
Background
In the process of packaging roll paper, the large roll paper is usually produced firstly, then the roll paper with a certain width is split into small rolls according to the demands of customers, and packaging and film covering are carried out, and the prior art is usually completed by a manual or semi-automatic machine table, so that the efficiency is low and the cost is high.
Therefore, developing a turntable type roll paper packaging machine capable of effectively solving the above problems is a technical problem which needs to be solved urgently at present.
Disclosure of Invention
The invention aims to provide a rotary table type roll paper packaging machine which can separate roll paper, package and cover films, can improve production efficiency and lighten the intensity of manual operation.
The invention further aims to provide a control method of the roll paper packaging machine, which has simple and compact steps, can improve the production efficiency and lighten the intensity of manual operation.
The invention solves the technical problems by adopting the following technical scheme:
the invention provides a turntable type roll paper packaging machine which comprises a paper cylinder core feeding pushing mechanism, an unreeling and tensioning mechanism, a paper feeding and cutting mechanism, a turntable tool mechanism, a rubberizing mechanism, a color page separating and conveying mechanism, a finished product pushing and discharging mechanism and a controller, wherein the paper cylinder core feeding pushing mechanism is used for pushing out a paper cylinder core;
the unreeling and tension mechanism, the paper feeding and cutting mechanism and the turntable tooling mechanism are sequentially arranged at intervals and are respectively and electrically connected with the controller; the rubberizing mechanism is arranged close to the turntable tooling mechanism and is electrically connected with the controller; the color page separation conveying mechanism is arranged on one side of the turntable tooling mechanism and is electrically connected with the controller; the paper tube core feeding and pushing mechanism and the finished product pushing and discharging mechanism are adjacently arranged, are oppositely arranged with the turntable tooling mechanism and are respectively and electrically connected with the controller;
the unreeling and tension mechanism is used for placing large roll paper, and the controller is used for controlling the paper cylinder core feeding pushing mechanism to push a small paper cylinder core into a first station of the turntable tooling mechanism so that the large roll paper can pass through the paper feeding cutting mechanism and be contacted with the small paper cylinder core;
the controller is also used for controlling the rubberizing mechanism to bond the large roll paper and the small paper cylinder core and controlling the turntable tooling mechanism to rotate for a first rotation time length; the controller is also used for controlling the paper feeding and cutting mechanism to cut off the large roll paper and further controlling the rubberizing mechanism to bond the small paper cylinder core and the large roll paper wound in the small paper cylinder core so as to form a primary finished product;
the controller is also used for controlling the turntable tooling mechanism to rotate to a second station and controlling the color page separation conveying mechanism to convey the color page to the turntable tooling mechanism; the controller is also used for controlling the turntable tooling mechanism to rotate for a second rotation time period so as to roll the color pages to form products;
the controller is also used for controlling the finished product pushing-out blanking mechanism to pull out the product.
Further, the turntable tooling mechanism comprises a turntable assembly and a first rotating shaft assembly; the rotary table assembly comprises a rotary table and a first motor, the first rotary shaft assembly comprises a first rotary shaft and a second motor, the first rotary shaft is eccentrically arranged on the rotary table, and the first motor and the second motor are respectively and electrically connected with the controller; the controller is used for controlling the second motor to drive the first rotating shaft to rotate, and is also used for controlling the first motor to drive the rotating disc to rotate, so that the first rotating shaft rotates from the first station to the second station or from the second station to the first station.
Further, the turntable tooling mechanism further comprises a second rotating shaft assembly, the second rotating shaft assembly comprises a second rotating shaft and a third motor, the third motor is electrically connected with the controller, and the controller is used for controlling the third motor to drive the second rotating shaft to rotate; the second rotating shaft and the first rotating shaft are symmetrically arranged relative to the turntable, and the second rotating shaft is positioned at a second station in a state that the first rotating shaft is positioned at the first station.
Further, the color page separation and conveying mechanism is arranged at intervals with the rubberizing mechanism, and the controller is also used for controlling the rubberizing mechanism to bond the color page and the primary product before controlling the first rotating shaft to rotate; the controller is also used for controlling the rubberizing mechanism to bond the color pages after controlling the first rotating shaft to rotate so as to form the product.
Further, the rubberizing mechanism comprises a first rubberizing piece and a second rubberizing piece, wherein the first rubberizing piece and the second rubberizing piece are respectively positioned at two sides of the turntable assembly and are respectively electrically connected with the controller;
the first rubberizing piece is used for bonding the large roll paper and the small paper cylinder core under the control action of the controller, and is used for bonding the small paper cylinder core and the large roll paper wound into the small paper cylinder core under the control action of the controller so as to form the primary finished product; the second rubberizing piece is used for bonding the color pages and the primary product under the control action of the controller, and is used for bonding the color pages under the control action of the controller so as to form the product.
Further, the paper tube core feeding pushing mechanism comprises a feeding mechanism and a pushing mechanism, wherein the feeding mechanism is arranged adjacent to the pushing mechanism and is respectively and electrically connected with the controller, the feeding mechanism is used for pushing the small paper tube core into the pushing mechanism under the control action of the controller, and the pushing mechanism is used for pushing the small paper tube core into the first station of the turntable tooling mechanism under the control action of the controller.
Further, the finished product pushing and discharging mechanism comprises a grabbing mechanism, a conveying mechanism and a storage rack, wherein the grabbing mechanism and the storage rack are respectively arranged on two sides of the conveying mechanism, the grabbing mechanism is arranged adjacent to the pushing mechanism and opposite to the turntable tooling mechanism, and the grabbing mechanism and the conveying mechanism are respectively electrically connected with the controller; the grabbing mechanism is used for pulling the product away from the second station under the control action of the controller, and the conveying mechanism is used for conveying the product into the storage rack under the control action of the controller.
Further, the turntable type roll paper packaging machine further comprises a deviation rectifying mechanism, the deviation rectifying mechanism is arranged between the unreeling and tension mechanism and the paper feeding and slitting mechanism and is electrically connected with the controller, the deviation rectifying mechanism is used for enabling the large roll paper to pass through, and the controller is further used for controlling the deviation rectifying mechanism to adjust the conveying position of the large roll paper.
Further, the turntable type roll paper packaging machine further comprises a visual detection mechanism, wherein the visual detection mechanism is arranged between the deviation correcting mechanism and the unreeling and tension mechanism and is electrically connected with the controller, the visual detection mechanism is used for monitoring the quality of the large roll paper and generating an alarm signal in a state that the large roll paper is in a flaw state, and the controller is used for receiving the alarm signal and controlling the turntable tool mechanism to stop working.
The invention provides a control method of a roll paper packaging machine, which is applied to a rotary disc type roll paper packaging machine, wherein the rotary disc type roll paper packaging machine comprises a paper cylinder core feeding pushing mechanism, an unreeling and tensioning mechanism, a paper feeding and cutting mechanism, a rotary disc tooling mechanism, a rubberizing mechanism, a color page separating and conveying mechanism, a finished product pushing and blanking mechanism and a controller;
the unreeling and tension mechanism, the paper feeding and slitting mechanism and the turntable tooling mechanism are sequentially arranged at intervals and are respectively and electrically connected with the controller, and the unreeling and tension mechanism is used for placing large roll paper; the rubberizing mechanism is arranged close to the turntable tooling mechanism and is electrically connected with the controller; the color page separation conveying mechanism is arranged on one side of the turntable tooling mechanism and is electrically connected with the controller; the paper tube core feeding and pushing mechanism and the finished product pushing and discharging mechanism are adjacently arranged, are oppositely arranged with the turntable tooling mechanism and are respectively and electrically connected with the controller;
the roll paper packaging machine control method comprises the following steps:
controlling the paper tube core feeding pushing mechanism to push the small paper tube core into a first station of the turntable tooling mechanism;
controlling the rubberizing mechanism to bond the large roll paper and the small paper cylinder core in a state that the large roll paper passes through the paper feeding and cutting mechanism and is contacted with the small paper cylinder core;
after the turntable tooling mechanism is controlled to rotate for a first rotation time period under the state that the large paper roll and the small paper roll core are bonded, the paper feeding cutting mechanism is controlled to cut off the large paper roll, and the rubberizing mechanism is further controlled to bond the small paper roll core and the large paper roll wound into the small paper roll core so as to form a primary finished product;
controlling the rotation of the turntable tooling mechanism to a second station, and controlling the color page separation conveying mechanism to convey the color page to the turntable tooling mechanism; and further controlling the turntable tooling mechanism to rotate for a second rotation time period so as to roll the color pages to form products;
and controlling the finished product pushing-out and discharging mechanism to draw out the product.
The embodiment of the invention has the beneficial effects that:
the invention discloses a turntable type roll paper packaging machine which can control a paper cylinder core feeding pushing mechanism to push a small paper cylinder core into a first station of a turntable tool mechanism through a controller. And in a state that the large roll paper passes through the paper feeding slitting mechanism and is contacted with the small paper cylinder core, the large roll paper and the small paper cylinder core are adhered by the rubberizing mechanism, and after the first rotating shaft rotates for a first rotating time period, the controller controls the paper feeding slitting mechanism to cut off the large roll paper, and further controls the rubberizing mechanism to adhere the small paper cylinder core and the large roll paper wound into the small paper cylinder core so as to form a primary finished product. And the color pages can be conveyed to the second station through the color page separation conveying mechanism under the condition that the first rotating shaft rotates to the second station when the turntable tooling mechanism rotates, and the first rotating shaft is controlled to rotate for a second rotation time period through the controller so as to form products by scrolling the color pages. The controller can also control the finished product pushing-out blanking mechanism to pull out the product. The turntable type roll paper packaging machine is integrated mechanical equipment, can finish the separation, packaging and film sleeving of roll paper, has high production efficiency and can reduce the manual operation intensity.
The control method of the roll paper packaging machine disclosed by the invention is applied to the turntable type roll paper packaging machine disclosed by the invention, has simple and compact steps, can improve the production efficiency and lighten the intensity of manual operation.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate a certain embodiment of the present invention and therefore should not be considered as limiting the scope, and that other related drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of a turntable type roll paper packaging machine according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a turntable tooling mechanism of a turntable type roll paper packaging machine according to an embodiment of the present invention.
Fig. 3 is a schematic partial structure of a turntable-type roll paper packaging machine according to an embodiment of the present invention.
Fig. 4 is a schematic structural view of a grabbing mechanism of a turntable type roll paper packaging machine according to an embodiment of the present invention.
Fig. 5 is a schematic structural view of a conveying mechanism of a turntable type roll paper packaging machine according to an embodiment of the present invention.
Icon: 100-a turntable type roll paper packaging machine; 110-a paper tube core feeding pushing mechanism; 112-a feeding mechanism; 113-a pushing mechanism; 120-unreeling and tensioning mechanisms; 130-a deviation correcting mechanism; 140-visual inspection mechanism; 150-a paper feeding and cutting mechanism; 160-a turntable tooling mechanism; 161-a turntable assembly; 162-first spindle assembly; 163-a second spindle assembly; 170-rubberizing mechanism; 171-first rubberizing; 172-second rubberizing piece; 180-color page separating and conveying mechanism; 190-pushing out a finished product from a blanking mechanism; 191-a gripping mechanism; 192-a transfer mechanism; 193-magazine; 101-large roll paper; 102-a small paper cylinder core; 103-product; 109-osaka rack.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that, the azimuth or positional relationship indicated by the term "upper" or the like is based on the azimuth or positional relationship shown in the drawings, or the azimuth or positional relationship that is commonly put when the inventive product is used, only for convenience of describing the present invention and simplifying the description, but does not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," "third," and "fourth," etc. are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless specified and limited otherwise, the terms "disposed" and "connected" are to be construed broadly, and for example, "connected" may be a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
An embodiment of the present invention will be described in detail below with reference to the accompanying drawings, and features of the following examples may be combined with each other without conflict.
The embodiment discloses a carousel formula stock form packaging system, it includes circuit system and carousel formula stock form packagine machine, and circuit system is connected with carousel formula stock form packagine machine.
Due to the adoption of the rotary table type roll paper packaging machine, the rotary table type roll paper packaging system disclosed by the embodiment of the invention has high production efficiency and can lighten the intensity of manual operation.
Fig. 1 is a schematic diagram of a structure of a turntable-type roll paper packaging machine 100 according to the present embodiment. Referring to fig. 1, a rotary-disc type roll paper packaging machine 100 includes a roll paper core feeding and pushing mechanism 110, an unreeling and tensioning mechanism 120, a deviation rectifying mechanism 130, a visual detection mechanism 140, a paper feeding and slitting mechanism 150, a rotary-disc tooling mechanism 160, a rubberizing mechanism 170, a color-sheet separating and conveying mechanism 180, a finished product pushing and blanking mechanism 190 and a controller (not labeled).
The controller is configured to be electrically connected to the circuitry.
The unreeling and tensioning mechanism 120, the deviation rectifying mechanism 130, the paper feeding and slitting mechanism 150 and the turntable tooling mechanism 160 are sequentially arranged at intervals and are respectively and electrically connected with the controller.
The visual detection mechanism 140 is arranged between the deviation rectifying mechanism 130 and the unreeling and tensioning mechanism 120, the rubberizing mechanism 170 is arranged close to the turntable tooling mechanism 160, the color-page separation conveying mechanism 180 is arranged on one side of the turntable tooling mechanism 160, the paper tube core feeding pushing mechanism 110 and the finished product pushing and discharging mechanism 190 are arranged adjacently, and the paper tube core feeding and discharging mechanisms and the finished product pushing and discharging mechanisms are arranged opposite to the turntable tooling mechanism 160. The visual detection mechanism 140, the rubberizing mechanism 170, the paper tube core feeding and pushing mechanism 110 and the finished product pushing and discharging mechanism 190 are respectively and electrically connected with the controller.
Note that the turntable-type roll paper packaging machine 100 disclosed in the present embodiment is used for producing small roll paper. The main operation process is that the produced large roll paper 101 is wound and cut on a large number of small roll paper cylinder cores 102 through a rotary disc type roll paper packaging machine 100, and color pages are pasted, so that the production of a large number of small roll papers is completed.
It will be appreciated that the small rolls are the end product 103 of a linear roll packaging machine.
Fig. 2 is a schematic structural diagram of a turntable tooling mechanism 160 of the turntable type roll paper packaging machine 100 according to the present embodiment. Referring to fig. 1 and 2 in combination, the turntable tooling mechanism 160 includes a turntable assembly 161, a first spindle assembly 162 and a second spindle assembly 163.
Wherein the turntable assembly 161 includes a turntable (not shown) and a first motor (not shown), the first spindle assembly 162 includes a first spindle (not shown) and a second motor (not shown), and the second spindle assembly 163 includes a second spindle (not shown) and a third motor (not shown).
The first rotating shaft and the second rotating shaft are eccentrically arranged on the rotating disc and symmetrically arranged relative to the rotating disc. The first motor, the second motor and the third motor are respectively and electrically connected with the controller.
The first motor is used for driving the turntable to rotate under the control action of the controller, the second motor is used for driving the first rotating shaft to rotate under the control action of the controller, and the third motor is used for driving the second rotating shaft to rotate under the control action of the controller.
It can be understood that the first motor drives the turntable to rotate, so that the positions of the first rotating shaft and the second rotating shaft relative to the paper feeding slitting mechanism 150, the color sheet separating and conveying mechanism 180, and the like can be changed, in this embodiment, the position of the first rotating shaft closest to the paper feeding slitting mechanism 150 is defined as a first station, and at this time, the second rotating shaft closest to the color sheet separating and conveying mechanism 180; the position of the first shaft closest to the sheet separating and conveying mechanism 180 is defined as the second station, where the second shaft is closest to the sheet feeding and slitting mechanism 150. The first rotating shaft and the second rotating shaft can be driven by the first motor to exchange positions.
Note that, the paper core feeding and pushing mechanism 110 and the finished product pushing and discharging mechanism 190 are disposed opposite to the first station and the second station, respectively, so as to be used for feeding and discharging, respectively.
It can be appreciated that in other preferred embodiments, only the first spindle assembly 162 and the turntable assembly 161 can be used to cooperate to produce the product 103, and the turntable-type paper wrapping machine 100 disclosed in this embodiment can greatly improve the production efficiency under the cooperation of the first spindle assembly 162 and the second spindle assembly 163, and the turntable assembly 161 can ensure a smooth circulation process, and has a small occupied area and improves the production efficiency.
Fig. 3 is a schematic partial structure of the turntable-type roll paper packaging machine 100 according to the present embodiment. Referring to fig. 1 and 3 in combination, the paper core feeding and pushing mechanism 110 is configured to push the small paper core 102 into the first station of the turntable tooling mechanism 160 under the control of the controller, so that the large roll paper 101 can pass through the paper feeding and cutting mechanism 150 and contact with the small paper core 102.
The paper tube core feeding pushing mechanism 110 comprises a feeding mechanism 112 and a pushing mechanism 113.
The feeding mechanism 112 is arranged adjacent to the pushing mechanism 113 and is electrically connected with the controller respectively, the feeding mechanism 112 is used for pushing the small paper cylinder core 102 into the pushing mechanism 113 under the control action of the controller, and the pushing mechanism 113 is used for pushing the small paper cylinder core 102 into the first station of the turntable tooling mechanism 160 under the control action of the controller.
This is simple in construction and allows for efficient transfer of the small paper core 102 to the first station.
With continued reference to fig. 1, in the present embodiment, the unreeling and tensioning mechanism 120 is used for placing the large roll paper 101, and when the rotary-disc type roll paper packaging machine 100 is used, the large roll paper 101 sequentially passes through the deviation correcting mechanism 130 and the paper feeding and cutting mechanism 150 and contacts with the small roll paper core 102 of the first station.
In order to ensure the production quality, the unreeling and tensioning mechanism 120 is also used for tensioning the large roll paper 101 under the control of the controller.
The rubberizing mechanism 170 is used for bonding the big roll paper 101 and the small paper cylinder core 102 under the control of the controller, so that the big roll paper 101 and the small paper cylinder core 102 are connected, and the consistency of the production of the product 103 is ensured.
The paper feeding and slitting mechanism 150 is used for cutting the large roll paper 101 under the control of the controller after the first rotating shaft of the turntable tooling mechanism 160 is controlled by the controller to rotate for a first rotating period, so that the small paper cylinder core 102 and the large roll paper 101 wound into the small paper cylinder core 102 are separated from the large roll paper 101.
The rubberizing mechanism 170 is also used for further bonding the small paper cylinder core 102 and the large roll paper 101 wound into the small paper cylinder core 102 under the control of the controller to form a primary product.
It should be noted that, in this embodiment, the deviation correcting mechanism 130 is used for passing through the large roll paper 101, and adjusts the conveying position of the large roll paper 101 under the control of the controller, so as to ensure the production quality of the product 103.
The visual detection mechanism 140 is used for monitoring the quality of the large roll paper 101, generating an alarm signal in a state that the large roll paper 101 is defective, and the controller is used for receiving the alarm signal and controlling the turntable fixture mechanism 160 to stop working.
It will be appreciated that, during the production process, once the large roll paper 101 is defective, the visual detection mechanism 140 can timely detect and send out an alarm signal, so that the producer can timely replace or cut the large roll paper 101, and the production quality of the product 103 is ensured.
It should be noted that, in the rotary table type roll paper packaging machine 100 disclosed in this embodiment, after the primary product is manufactured, the first motor can rotate under the control of the controller, so that the first rotating shaft is switched to the second station, and the second rotating shaft is switched to the first station. At this time, the paper tube core feeding pushing mechanism 110, the unreeling and tensioning mechanism 120, the deviation correcting mechanism 130, the visual detection mechanism 140, the paper feeding and slitting mechanism 150, the turntable tooling mechanism 160 and the rubberizing mechanism 170 continue to work. And, the color page separating and conveying mechanism 180 is used for conveying the color page to the turntable tooling mechanism 160 under the control of the controller, and the first rotating shaft of the turntable tooling mechanism 160 further rotates for a second rotating time period under the control of the controller so as to scroll the color page to form the product 103.
It should be noted that the color page may be advertisement paper or the like.
It should be noted that, in order to ensure the quality of the product 103, in this embodiment, the rubberizing mechanism 170 is further used for bonding the color sheet and the primary product before the first rotating shaft rotates for a second period of time under the control of the controller; and further bonding the color sheet after the first shaft is rotated for a second period of time to form the product 103.
In order to ensure the smoothness of the production process, in the present embodiment, the rubberizing mechanism 170 includes a first rubberizing member 171 and a second rubberizing member 172, where the first rubberizing member 171 and the second rubberizing member 172 are respectively located at two sides of the turntable assembly 161 and are respectively electrically connected with the controller.
The first adhesive member 171 is used for adhering the large paper roll 101 and the small paper roll core 102 under the control of the controller, and is used for adhering the small paper roll core 102 and the large paper roll 101 wound into the small paper roll core 102 under the control of the controller to form a primary product. The second adhesive bonding member 172 is used for bonding the color sheet and the primary product under the control of the controller, and is used for bonding the color sheet under the control of the controller to form the product 103.
Fig. 4 is a schematic structural view of a gripping mechanism 191 of the turntable-type roll paper packaging machine 100 provided in the present embodiment. Fig. 5 is a schematic structural view of a conveying mechanism 192 of the turntable-type roll paper packaging machine 100 according to the present embodiment. Referring to fig. 4 and 5 in combination, in the present embodiment, the product pushing and blanking mechanism 190 includes a grabbing mechanism 191, a conveying mechanism 192 and a storage rack 193.
The grabbing mechanism 191 and the material storage rack 193 are respectively arranged on two sides of the conveying mechanism 192, the grabbing mechanism 191 is arranged adjacent to the pushing mechanism 113 and opposite to the turntable tooling mechanism 160, and the grabbing mechanism 191 and the conveying mechanism 192 are respectively electrically connected with the controller.
The gripping mechanism 191 is used for pulling the product 103 away from the second station under the control of the controller, and the conveying mechanism 192 is used for conveying the product 103 into the magazine 193 under the control of the controller.
With continued reference to fig. 1, in order to ensure compactness of the structure of the rotary-disc type roll paper packaging machine 100 and improve production efficiency, in this embodiment, the rotary-disc type roll paper packaging machine 100 further includes an osaka frame 109.
The unreeling and tension mechanism 120, the deviation rectifying mechanism 130, the visual detection mechanism 140, the paper feeding and slitting mechanism 150, the turntable tooling mechanism 160, the rubberizing mechanism 170 and the color page separating and conveying mechanism 180 are all arranged on the osaka frame 109 at intervals.
The cartridge loading and pushing mechanism and the finished product pushing and discharging mechanism 190 are respectively provided at one side of the osaka frame 109.
The control method of the turntable-type roll paper packaging machine 100 disclosed in this embodiment includes:
the paper tube core feeding pushing mechanism 110 is controlled to push the small paper tube cores 102 into a first station of the turntable tooling mechanism 160;
in a state where the large roll paper 101 passes through the paper feeding slitting mechanism 150 and is in contact with the small paper cylinder 102, the first rubberizing member 171 of the rubberizing mechanism 170 is controlled to bond the large roll paper 101 and the small paper cylinder 102;
in a state that the large roll paper 101 and the small roll paper 102 are adhered, after the first rotating shaft of the turntable tooling mechanism 160 is controlled to rotate for a first rotating period, the paper feeding slitting mechanism 150 is controlled to cut off the large roll paper 101, and the first rubberizing piece 171 of the rubberizing mechanism 170 is further controlled to adhere the small roll paper 102 and the large roll paper 101 wound into the small roll paper 102 so as to form a primary finished product;
controlling the first motor to act so as to enable the first rotating shaft of the turntable tooling mechanism 160 to rotate to a second station, and controlling the color page separation conveying mechanism 180 to convey the color page to the turntable tooling mechanism 160; and further controlling the first rotation shaft of the turntable tooling mechanism 160 to rotate for a second rotation period to scroll the color sheet to form the product 103;
the product pushing and blanking mechanism 190 is controlled to pull away the product 103.
Wherein, before the first rotation shaft is controlled to rotate for a second rotation period, the second rubberizing piece 172 of the rubberizing mechanism 170 is controlled to bond the color pages and the primary product, and after the first rotation shaft is controlled to rotate for a second rotation period, the second rubberizing piece 172 of the rubberizing mechanism 170 is controlled to bond the color pages to form the product 103.
It should be noted that, when the first motor is controlled to act, the first rotating shaft of the turntable tooling mechanism 160 is rotated to the second station, the third motor is controlled to work, and meanwhile, the paper tube core feeding pushing mechanism 110, the unreeling and tensioning mechanism 120, the deviation correcting mechanism 130, the visual detection mechanism 140, the paper feeding slitting mechanism 150, the turntable tooling mechanism 160 and the rubberizing mechanism 170 are controlled to keep working, so that the second rotating shaft keeps working state, and the working efficiency is improved, which is not described herein again.
In summary, the turntable-type roll paper packaging machine 100 disclosed in the present embodiment can control the paper core feeding pushing mechanism 110 to push the small paper core 102 into the first station of the turntable tooling mechanism 160 through the controller. In a state where the large roll paper 101 passes through the paper feeding slitting mechanism 150 and contacts the small roll paper 102, the large roll paper 101 and the small roll paper 102 are adhered by the rubberizing mechanism 170, and after the first rotation shaft rotates for a first rotation period, the controller controls the paper feeding slitting mechanism 150 to cut off the large roll paper 101, and further controls the rubberizing mechanism 170 to adhere the small roll paper 102 and the large roll paper 101 wound into the small roll paper 102 to form a preliminary product. The color sheet can be conveyed to the second station through the color sheet separation conveying mechanism 180 in a state that the first rotating shaft rotates to the second station when the turntable tooling mechanism 160 rotates, and the first rotating shaft is controlled to rotate for a second rotation time period through the controller, so that the color sheet is rolled to form the product 103. The product 103 can also be withdrawn by controlling the product push-out blanking mechanism 190 via the controller. The turntable type roll paper packaging machine 100 is integrated mechanical equipment, can finish the separation, packaging and film sleeving of roll paper, has high production efficiency and can reduce the manual operation intensity.
The roll paper packaging machine control method disclosed by the embodiment is applied to the turntable type roll paper packaging machine 100 disclosed by the embodiment, has simple and compact steps, can improve the production efficiency and lighten the intensity of manual operation.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The rotary disc type roll paper packaging machine is characterized by comprising a paper cylinder core feeding pushing mechanism, an unreeling and tensioning mechanism, a paper feeding and cutting mechanism, a rotary disc tooling mechanism, a rubberizing mechanism, a color page separating and conveying mechanism, a finished product pushing and discharging mechanism and a controller;
the unreeling and tension mechanism, the paper feeding and cutting mechanism and the turntable tooling mechanism are sequentially arranged at intervals and are respectively and electrically connected with the controller; the rubberizing mechanism is arranged close to the turntable tooling mechanism and is electrically connected with the controller; the color page separation conveying mechanism is arranged on one side of the turntable tooling mechanism and is electrically connected with the controller; the paper tube core feeding and pushing mechanism and the finished product pushing and discharging mechanism are adjacently arranged, are oppositely arranged with the turntable tooling mechanism and are respectively and electrically connected with the controller;
the unreeling and tension mechanism is used for placing large roll paper, and the controller is used for controlling the paper cylinder core feeding pushing mechanism to push a small paper cylinder core into a first station of the turntable tooling mechanism so that the large roll paper can pass through the paper feeding cutting mechanism and be contacted with the small paper cylinder core;
the controller is also used for controlling the rubberizing mechanism to bond the large roll paper and the small paper cylinder core and controlling the turntable tooling mechanism to rotate for a first rotation time length; the controller is also used for controlling the paper feeding and cutting mechanism to cut off the large roll paper and further controlling the rubberizing mechanism to bond the small paper cylinder core and the large roll paper wound in the small paper cylinder core so as to form a primary finished product;
the controller is also used for controlling the turntable tooling mechanism to rotate to a second station and controlling the color page separation conveying mechanism to convey the color page to the turntable tooling mechanism; the controller is also used for controlling the turntable tooling mechanism to rotate for a second rotation time period so as to roll the color pages to form products;
the controller is also used for controlling the finished product pushing and discharging mechanism to pull out the product;
the turntable tooling mechanism comprises a turntable assembly and a first rotating shaft assembly; the rotary table assembly comprises a rotary table and a first motor, the first rotary shaft assembly comprises a first rotary shaft and a second motor, the first rotary shaft is eccentrically arranged on the rotary table, and the first motor and the second motor are respectively and electrically connected with the controller; the controller is used for controlling the second motor to drive the first rotating shaft to rotate, and is also used for controlling the first motor to drive the rotating disc to rotate so that the first rotating shaft rotates from the first station to the second station or from the second station to the first station;
the paper tube core feeding pushing mechanism comprises a feeding mechanism and a pushing mechanism, wherein the feeding mechanism is arranged adjacent to the pushing mechanism and is respectively and electrically connected with the controller, the feeding mechanism is used for pushing the small paper tube core into the pushing mechanism under the control action of the controller, and the pushing mechanism is used for pushing the small paper tube core into the first station of the turntable tool mechanism under the control action of the controller.
2. The turntable-type roll paper packaging machine according to claim 1, wherein the turntable tooling mechanism further comprises a second rotating shaft assembly, the second rotating shaft assembly comprises a second rotating shaft and a third motor, the third motor is electrically connected with the controller, and the controller is used for controlling the third motor to drive the second rotating shaft to rotate; the second rotating shaft and the first rotating shaft are symmetrically arranged relative to the turntable, and the second rotating shaft is positioned at a second station in a state that the first rotating shaft is positioned at the first station.
3. The rotary web packaging machine of claim 1 wherein said color sheet separating and transporting mechanism is spaced from said taping mechanism, said controller further adapted to control said taping mechanism to adhere said color sheet and said unfinished product prior to controlling rotation of said first spindle; the controller is also used for controlling the rubberizing mechanism to bond the color pages after controlling the first rotating shaft to rotate so as to form the product.
4. The turntable-type roll paper packaging machine of claim 3, wherein said rubberizing mechanism comprises a first rubberizing member and a second rubberizing member, said first rubberizing member and said second rubberizing member being respectively located on both sides of said turntable assembly and respectively electrically connected with said controller;
the first rubberizing piece is used for bonding the large roll paper and the small paper cylinder core under the control action of the controller, and is used for bonding the small paper cylinder core and the large roll paper wound into the small paper cylinder core under the control action of the controller so as to form the primary finished product; the second rubberizing piece is used for bonding the color pages and the primary product under the control action of the controller, and is used for bonding the color pages under the control action of the controller so as to form the product.
5. The turntable type roll paper packaging machine according to claim 1, wherein the finished product pushing and discharging mechanism comprises a grabbing mechanism, a conveying mechanism and a storage rack, the grabbing mechanism and the storage rack are respectively arranged on two sides of the conveying mechanism, the grabbing mechanism is arranged adjacent to the pushing mechanism and opposite to the turntable type tool mechanism, and the grabbing mechanism and the conveying mechanism are respectively electrically connected with the controller; the grabbing mechanism is used for pulling the product away from the second station under the control action of the controller, and the conveying mechanism is used for conveying the product into the storage rack under the control action of the controller.
6. The rotary web packaging machine of claim 1 further comprising a deviation rectifying mechanism disposed between the unreeling and tensioning mechanism and the paper feed slitting mechanism and electrically connected to the controller, the deviation rectifying mechanism being configured to pass the large web, the controller being further configured to control the deviation rectifying mechanism to adjust a delivery position of the large web.
7. The rotary web packaging machine of claim 6 further comprising a visual inspection mechanism disposed between said deviation correcting mechanism and said unreeling and tensioning mechanism and electrically connected to said controller, said visual inspection mechanism being adapted to monitor the mass of said large web and generate an alarm signal in the presence of a flaw in said large web, said controller being adapted to receive said alarm signal and to control said rotary web tooling mechanism to cease operation.
8. The control method of the roll paper packaging machine is applied to a rotary disc type roll paper packaging machine and is characterized by comprising a paper cylinder core feeding and pushing mechanism, an unreeling and tensioning mechanism, a paper feeding and cutting mechanism, a rotary disc tooling mechanism, a rubberizing mechanism, a color page separating and conveying mechanism, a finished product pushing and discharging mechanism and a controller;
the unreeling and tension mechanism, the paper feeding and slitting mechanism and the turntable tooling mechanism are sequentially arranged at intervals and are respectively and electrically connected with the controller, and the unreeling and tension mechanism is used for placing large roll paper; the rubberizing mechanism is arranged close to the turntable tooling mechanism and is electrically connected with the controller; the color page separation conveying mechanism is arranged on one side of the turntable tooling mechanism and is electrically connected with the controller; the paper tube core feeding and pushing mechanism and the finished product pushing and discharging mechanism are adjacently arranged, are oppositely arranged with the turntable tooling mechanism and are respectively and electrically connected with the controller;
the roll paper packaging machine control method comprises the following steps:
controlling the paper tube core feeding pushing mechanism to push the small paper tube core into a first station of the turntable tooling mechanism;
controlling the rubberizing mechanism to bond the large roll paper and the small paper cylinder core in a state that the large roll paper passes through the paper feeding and cutting mechanism and is contacted with the small paper cylinder core;
after the turntable tooling mechanism is controlled to rotate for a first rotation time period under the state that the large paper roll and the small paper roll core are bonded, the paper feeding cutting mechanism is controlled to cut off the large paper roll, and the rubberizing mechanism is further controlled to bond the small paper roll core and the large paper roll wound into the small paper roll core so as to form a primary finished product;
controlling the rotation of the turntable tooling mechanism to a second station, and controlling the color page separation conveying mechanism to convey the color page to the turntable tooling mechanism; and further controlling the turntable tooling mechanism to rotate for a second rotation time period so as to roll the color pages to form products;
and controlling the finished product pushing-out and discharging mechanism to draw out the product.
CN201810288099.8A 2018-03-30 2018-03-30 Turntable type roll paper packaging machine and control method thereof Active CN108516391B (en)

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CN110884735B (en) * 2019-12-02 2021-05-14 无锡安鑫卓越智能科技有限公司 Two-side folding edge finishing machine for preservative film external package
CN112978445B (en) * 2021-02-02 2022-09-06 浙江中特机械科技股份有限公司 Cylinder clamping positioner for multi-functional web printing machine
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