CN108515287A - A kind of welding structure and its welding method - Google Patents
A kind of welding structure and its welding method Download PDFInfo
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- CN108515287A CN108515287A CN201810220348.XA CN201810220348A CN108515287A CN 108515287 A CN108515287 A CN 108515287A CN 201810220348 A CN201810220348 A CN 201810220348A CN 108515287 A CN108515287 A CN 108515287A
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- 238000003466 welding Methods 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007704 transition Effects 0.000 claims abstract description 13
- 239000002893 slag Substances 0.000 abstract description 12
- 210000001503 joint Anatomy 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000010953 base metal Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K33/00—Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
本发明提供一种焊接结构及其焊接方法,第一环形部件和第二环形部件同轴焊接接合,一种焊接结构包括,所述第一环形部件包括与所述第二环形部件接合的第一接合部;所述第二环形部件包括与所述第一环形部件接合的第二接合部;所述第一接合部与所述第二接合部设有X形坡口;所述第一接合部与所述第二接合部的接合处的接合面呈Z形。一种焊接方法主要焊接本发明的焊接结构,其主要是分别焊接接合面的第一接触面和第二接触面,其中过渡接触面用于避免焊渣流到第一接触面或第二接触面,焊接质量高,损坏率低,避免出现错位现象,焊接后同轴度高,常用于精度较高的产品。
The present invention provides a welding structure and a welding method thereof. A first annular component and a second annular component are joined by coaxial welding. The welding structure comprises that the first annular component includes a first annular component joined to the second annular component. The joint part; the second ring part includes a second joint part engaged with the first ring part; the first joint part and the second joint part are provided with an X-shaped groove; the first joint part The joint surface of the joint with the second joint part is Z-shaped. A welding method mainly welds the welding structure of the present invention, which mainly welds the first contact surface and the second contact surface of the joint surface respectively, wherein the transition contact surface is used to prevent welding slag from flowing to the first contact surface or the second contact surface , High welding quality, low damage rate, avoid misalignment, high coaxiality after welding, often used in products with high precision.
Description
技术领域technical field
本发明涉及焊接领域,特别是指一种焊接结构及其焊接方法。The invention relates to the field of welding, in particular to a welding structure and a welding method thereof.
背景技术Background technique
目前,焊接技术伴随着金属行业和非金属行业的迅速发展而被广泛使用,焊接技术主要是在高温或高压条件下使用焊接材料将两块或两块以上的母材连接成一个整体的操作方法。At present, welding technology is widely used along with the rapid development of metal industry and non-metal industry. Welding technology is mainly the operation method of connecting two or more base metals into a whole by using welding materials under high temperature or high pressure conditions. .
现有的焊缝的搭接方式采用X形坡口、两环形件直接对接,此处对接面为一个平面。此焊接方法存在以下缺点:焊缝对接时仅有一个接触面,容易漏焊,焊接一面时容易出现漏焊现象,焊渣直接流到另一面,焊接另一面时,需要清理焊渣,耗时耗力,若焊渣未能清理干净,另一面的焊接会因焊渣而导致夹渣等焊接缺陷;环形件焊接时对接面采用一个接触面,焊接容易发生错位,环形件的同轴度不好保证,增大环形件的损坏率。The existing lap joint method of the welding seam adopts an X-shaped groove, and the two ring parts are directly butted, and the butt joint surface here is a plane. This welding method has the following disadvantages: there is only one contact surface when the welds are butt-jointed, and it is easy to miss welding. When welding one side, it is easy to miss welding, and the welding slag flows directly to the other side. When welding the other side, the welding slag needs to be cleaned, which is time-consuming. If the welding slag is not cleaned up, welding defects such as slag inclusions will be caused by the welding slag on the other side; when the ring parts are welded, the butt joint surface uses a contact surface, and the welding is prone to misalignment, and the coaxiality of the ring parts is not good. Good guarantee, increase the damage rate of ring parts.
发明内容Contents of the invention
本发明的目的在于提供一种焊接结构及其焊接方法,用于解决现有技术中漏焊、夹渣、同轴度无法保证或损坏率大等问题。The object of the present invention is to provide a welding structure and its welding method, which are used to solve the problems of missing welding, slag inclusion, unguaranteed coaxiality or high damage rate in the prior art.
为实现上述目的,本发明提供以下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种焊接结构,第一环形部件和第二环形部件同轴焊接接合,所述第一环形部件包括与所述第二环形部件接合的第一接合部;A welded structure in which a first ring-shaped member and a second ring-shaped member are joined by coaxial welding, the first ring-shaped member including a first engagement portion engaged with the second ring-shaped member;
所述第二环形部件包括与所述第一环形部件接合的第二接合部;the second annular member includes a second engaging portion engaged with the first annular member;
所述第一接合部与所述第二接合部设有X形坡口;The first joint part and the second joint part are provided with X-shaped grooves;
所述第一接合部与所述第二接合部的接合处的接合面呈Z形。The joint surface of the joint between the first joint part and the second joint part is Z-shaped.
其中,所述第一接合部与所述第二接合部的接合处的接合面包括依次顺序连接的第一接触面、过渡接触面和第二接触面。Wherein, the joint surface at the joint between the first joint part and the second joint part includes a first contact surface, a transition contact surface and a second contact surface sequentially connected.
其中,所述第一接触面与所述第一环形部件的轴线呈75°-85°角。Wherein, the first contact surface forms an angle of 75°-85° with the axis of the first annular component.
其中,所述过渡接触面与所述第一环形部件的轴线呈10°-15°角。Wherein, the transition contact surface forms an angle of 10°-15° with the axis of the first annular component.
其中,所述第二接触面垂直于所述第一环形部件的轴线。Wherein, the second contact surface is perpendicular to the axis of the first ring component.
其中,所述X形坡口包括连接所述第一接触面的第一坡口和连接所述第二接触面的第二坡口。Wherein, the X-shaped groove includes a first groove connecting the first contact surface and a second groove connecting the second contact surface.
其中,所述第一坡口与所述第二坡口的坡口角均为85°-95°。Wherein, the groove angles of the first groove and the second groove are both 85°-95°.
一种焊接方法,包括:A welding method comprising:
将所述第一环形部件的第一结合部与所述第二环形部件的第二结合部搭接;overlapping the first joint portion of the first annular member with the second joint portion of the second annular member;
所述第一接合部与所述第二接合部设有X形坡口;The first joint part and the second joint part are provided with X-shaped grooves;
所述第一接合部与所述第二接合部的接合处的接合面呈Z形,且包括依次顺序连接的第一接触面、过渡接触面和第二接触面;The joint surface of the joint between the first joint part and the second joint part is Z-shaped, and includes a first contact surface, a transition contact surface and a second contact surface sequentially connected;
从X形坡口中连接所述第一接触面的第一坡口处焊接第一接触面,再从X形坡口中连接所述第二接触面的第二坡口处焊接第二接触面。The first contact surface is welded from the first groove connecting the first contact surface in the X-shaped groove, and the second contact surface is welded from the second groove connecting the second contact surface in the X-shaped groove.
本发明的上述技术方案的有益效果如下:The beneficial effects of above-mentioned technical scheme of the present invention are as follows:
上述方案中,本发明的焊接结构的第一环形部件的第一结合部与第二环形部件的第二结合部的结合面呈Z形结构,避免焊接出现漏焊现象,焊接质量高,损坏率低;本发明的第一环形部件与第二环形部件焊接结合,避免出现错位现象,焊接后同轴度高,常用于精度较高的产品。In the above solution, the joint surface of the first joint part of the first ring part of the welding structure of the present invention and the second joint part of the second ring part has a Z-shaped structure, which avoids the phenomenon of missing welding in welding, and has high welding quality and low damage rate. Low; the first ring-shaped part and the second ring-shaped part of the present invention are welded and combined to avoid misalignment, and the coaxiality after welding is high, which is often used in products with high precision.
附图说明Description of drawings
图1为现有技术的焊接结构的剖视图;Fig. 1 is the sectional view of the welded structure of prior art;
图2为本发明的焊接结构的剖视图。Fig. 2 is a cross-sectional view of the welded structure of the present invention.
附图标记:Reference signs:
1、第一环形部件;101、第一接合部;2、第二环形部件;201、第二结合部;3、第一坡口;4、第一接触面;5、过渡接触面;6、第二接触面;7、第二坡口。1. The first ring part; 101. The first joint part; 2. The second ring part; 201. The second joint part; 3. The first groove; 4. The first contact surface; 5. The transition contact surface; 6. The second contact surface; 7. The second groove.
具体实施方式Detailed ways
为使本发明要解决的技术问题、技术方案和优点更加清楚,下面将结合附图及具体实施例进行详细描述。In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following will describe in detail with reference to the drawings and specific embodiments.
本发明针对现有的漏焊、夹渣、同轴度无法保证或损坏率大的问题,提供一种焊接结构及其焊接方法。The invention aims at the existing problems of missing welding, slag inclusion, unguaranteed coaxiality or high damage rate, and provides a welding structure and a welding method thereof.
如图2所示的,本发明实施例提供了一种焊接结构,第一环形部件1和第二环形部件2同轴焊接接合;As shown in FIG. 2, the embodiment of the present invention provides a welded structure, the first annular component 1 and the second annular component 2 are joined by coaxial welding;
所述第一环形部件1包括与所述第二环形部件2接合的第一接合部101;The first ring component 1 includes a first engaging portion 101 engaged with the second ring component 2;
所述第二环形部件2包括与所述第一环形部件1接合的第二接合部201;The second ring component 2 includes a second engaging portion 201 engaged with the first ring component 1;
所述第一接合部101与所述第二接合部201设有X形坡口;The first joint portion 101 and the second joint portion 201 are provided with an X-shaped groove;
所述第一接合部101与所述第二接合部201的接合处的接合面呈Z形。The joint surface of the joint between the first joint part 101 and the second joint part 201 is Z-shaped.
本发明的所述第一环形部件1和所述第二环形部件2焊接接合时,由于结合面呈Z形,避免出现漏焊现象,焊接质量高,同轴度好,不会发生错位现象,常用于精度要求较高的产品。When the first ring part 1 and the second ring part 2 of the present invention are joined by welding, since the joint surface is in a Z shape, missing welding is avoided, the welding quality is high, the coaxiality is good, and misalignment does not occur. It is often used in products with high precision requirements.
其中,所述第一接合部101与所述第二接合部201的接合处的接合面包括与所述第一环形部件1的轴线呈75°-85°角的第一接触面4,优选80°,由所述第一接触面4依次顺序连接过渡接触面5和第二接触面6,所述过渡接触面5与所述第一环形部件1的轴线呈10°-15°角,所述第二接触面6垂直于所述第一环形部件1的轴线。Wherein, the joint surface of the joint between the first joint part 101 and the second joint part 201 includes a first contact surface 4 at an angle of 75°-85° with the axis of the first ring component 1, preferably 80° °, the transition contact surface 5 and the second contact surface 6 are sequentially connected by the first contact surface 4, the transition contact surface 5 forms an angle of 10°-15° with the axis of the first ring component 1, the The second contact surface 6 is perpendicular to the axis of the first ring part 1 .
此时,所述第一接触面4依次顺序连接过渡接触面5和第二接触面6,焊接所述第一接触面4时避免焊渣流到所述第二接触面6,再次焊接所述第二接触面6,保证焊接质量,省时省力。At this time, the first contact surface 4 is sequentially connected to the transition contact surface 5 and the second contact surface 6. When welding the first contact surface 4, welding slag is prevented from flowing to the second contact surface 6, and the second contact surface 6 is welded again. The second contact surface 6 ensures welding quality and saves time and effort.
所述过渡接触面6用于避免焊渣流到所述第一接触面5或所述第二接触面7。The transition contact surface 6 is used to prevent welding slag from flowing to the first contact surface 5 or the second contact surface 7 .
其中,所述X形坡口包括连接所述第一接触面的第一坡口3和连接所述第二接触面的第二坡口7。Wherein, the X-shaped groove includes a first groove 3 connecting the first contact surface and a second groove 7 connecting the second contact surface.
此时,所述X形坡口设计便于焊接。At this time, the X-shaped groove design is convenient for welding.
其中,所述第一坡口3和所述第二坡口7的坡口角均为85°-95°,优选90°。Wherein, the groove angles of the first groove 3 and the second groove 7 are both 85°-95°, preferably 90°.
本发明实施例提供了一种焊接方法,包括:The embodiment of the present invention provides a welding method, comprising:
首先,将所述第一环形部件1的第一结合部101与所述第二环形部件2的第二结合部201搭接;First, overlap the first joint portion 101 of the first ring component 1 with the second joint portion 201 of the second ring component 2;
此时,所述第一接合部101与所述第二接合部201的接合处的接合面呈Z形,所述第一环形部件1与所述第二环形部件2焊接结合时,由于结合面呈Z形,避免出现漏焊现象,焊接质量高,同轴度好,不会发生错位现象,常用于精度要求较高的产品。At this time, the joint surface of the joint between the first joint part 101 and the second joint part 201 is Z-shaped, and when the first ring part 1 and the second ring part 2 are welded together, the joint surface It is Z-shaped, avoiding missing welding, high welding quality, good coaxiality, and no misalignment. It is often used in products with high precision requirements.
其中,所述第一接合部101与所述第二接合部201设有X形坡口;Wherein, the first joint portion 101 and the second joint portion 201 are provided with an X-shaped groove;
其中,所述第一接合部101与所述第二接合部201的接合处的接合面呈Z形,且包括依次顺序连接的第一接触面5、过渡接触面6和第二接触面7;Wherein, the joint surface of the joint between the first joint part 101 and the second joint part 201 is Z-shaped, and includes the first contact surface 5, the transition contact surface 6 and the second contact surface 7 connected sequentially;
所述过渡接触面6可以避免焊渣流到所述第一接触面5或所述第二接触面7。The transition contact surface 6 can prevent welding slag from flowing to the first contact surface 5 or the second contact surface 7 .
再次,从X形坡口中连接所述第一接触面4的第一坡口3处焊接第一接触面4;Again, welding the first contact surface 4 from the first groove 3 connecting the first contact surface 4 in the X-shaped groove;
最后,从X形坡口中连接所述第二接触面6的第二坡口7处焊接第二接触面6。Finally, the second contact surface 6 is welded from the second groove 7 connecting the second contact surface 6 in the X-shaped groove.
此时,焊接所述第一接触面4时避免焊渣流到所述第二接触面6,再次焊接所述第二接触面6,保证焊接质量,省时省力。At this time, when the first contact surface 4 is welded, welding slag is prevented from flowing to the second contact surface 6, and the second contact surface 6 is welded again to ensure welding quality and save time and effort.
本发明的焊接方法中焊接所述第一接触面4和焊接所述第二接触面6的焊接先后顺序不影响焊接质量。In the welding method of the present invention, the welding sequence of welding the first contact surface 4 and welding the second contact surface 6 does not affect the welding quality.
上述方案中,本发明的焊接结构的第一环形部件的第一结合部与第二环形部件的第二结合部的结合面呈Z形结构,避免焊接出现漏焊现象,焊接质量高,损坏率低;本发明的第一环形部件与第二环形部件焊接结合,避免出现错位现象,焊接后同轴度高,常用于精度较高的产品。In the above solution, the joint surface of the first joint part of the first ring part of the welding structure of the present invention and the second joint part of the second ring part has a Z-shaped structure, which avoids the phenomenon of missing welding in welding, and has high welding quality and low damage rate. Low; the first ring-shaped part and the second ring-shaped part of the present invention are welded and combined to avoid misalignment, and the coaxiality after welding is high, which is often used in products with high precision.
本说明书中的各个实施例均采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似的部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
在本发明的描述中,需要理解的是,术语“上”、“一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "one end", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the referred device or element must have a particular orientation, be constructed in a particular orientation, and operate in a particular orientation, and thus should not be construed as limiting the invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“设有”、“连接”应做广义理解。例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。固定连接可以为焊接、螺纹连接和加紧等常见技术方案。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "equipped with" and "connected" should be interpreted in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a direct connection or an indirect connection through an intermediary. Fixed connections can be common technical solutions such as welding, screwing and tightening. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, these improvements and modifications It should also be regarded as the protection scope of the present invention.
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CN109237133A (en) * | 2018-09-12 | 2019-01-18 | 上海宝冶工程技术有限公司 | A kind of high temperature corrosion medium drainage device based on welded corner joint |
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