CN108514834A - A kind of vacuum compounding device and application method - Google Patents

A kind of vacuum compounding device and application method Download PDF

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Publication number
CN108514834A
CN108514834A CN201810640162.XA CN201810640162A CN108514834A CN 108514834 A CN108514834 A CN 108514834A CN 201810640162 A CN201810640162 A CN 201810640162A CN 108514834 A CN108514834 A CN 108514834A
Authority
CN
China
Prior art keywords
agitating paddle
cylinder cap
cylinder
compounding device
raw material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810640162.XA
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Chinese (zh)
Inventor
梁士城
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou No Tech Silicon Carbide Ceramic Technology Co Ltd
Original Assignee
Suzhou No Tech Silicon Carbide Ceramic Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou No Tech Silicon Carbide Ceramic Technology Co Ltd filed Critical Suzhou No Tech Silicon Carbide Ceramic Technology Co Ltd
Priority to CN201810640162.XA priority Critical patent/CN108514834A/en
Publication of CN108514834A publication Critical patent/CN108514834A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/70Mixers specially adapted for working at sub- or super-atmospheric pressure, e.g. combined with de-foaming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/09Mixing systems, i.e. flow charts or diagrams for components having more than two different of undetermined agglomeration states, e.g. supercritical states
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/112Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)

Abstract

The invention discloses a kind of vacuum compounding device and application method, which includes gray iron, and sealing element is arranged with cylinder cap contact surface in cylinder body, and cylinder body side is connect with a vacuum pump, to realize the vacuum environment of proportioner.One motor is set on cylinder cap, and the shaft of motor extends to across cylinder cap in cavity and connect agitating paddle, and the agitating paddle extends to cylinder body side directions for being stirred to raw material.Stirring blocking unit is also set up on cylinder cap, improves the uniformity of raw material stirring.The application method of the device includes the following steps, step 1:Open motor;Step 2:Raw material is put into proportioner;Step 3:Cylinder cap is covered on cylinder body, and opens vacuum pump;Step 4:It is sufficiently stirred raw material;Step 5:Close motor;Step 6:Open valve;Step 7:Take out the raw material prepared.

Description

A kind of vacuum compounding device and application method
Technical field
The present invention relates to mixing equipments, and in particular to a kind of vacuum compounding device and application method.
Background technology
The dispensing of raw material is one of committed step in ceramic material preparation process, can be caused if dispensing unevenness after molding The ground of ceramics is uneven, is susceptible to crackle.If blending process introduces impurity, bubble etc., it can equally introduce and lack in finished product It falls into, causes properties of product to reduce, influence using effect.Ceramic raw material dispensing uses and holds stirring rod or use in the industry at present The ceramic raw material that common screw mixing drum mixes under normal atmosphere (An) environment needed for hand operated mixing, dispensing is uneven, and And it is readily incorporated impurity and bubble.
Chinese invention patent CN201510462601.9 discloses a kind of ceramic embryo material mixing equipment, including mixing chamber, bottom Portion is in funnel type, and loading head is provided with below mixing chamber, multiple independent hoppers are equipped at the top of mixing chamber, baking is provided on hopper Equipment for drying, discharge port are connected to mixing chamber, and discharge port is equipped with material mouth pull plate.Fan blade, the fan blade connection are set in mixing chamber On motor outside mixing chamber, rotate to form the shock of air-flow drive raw material, mixing by fan blade.Crushing is provided in the hopper The discharge port top of device, the hopper is provided with sieve.The mixing equipment still carries out batch mixing under normal atmospheric conditions, mixes Expect lack of homogeneity and be readily incorporated impurity, and mixed using air-flow drive, is easy to form raw material in mixing chamber bottom Accumulation.
For another example Chinese utility model patent CN201520943079.1 discloses a kind of silicon carbide micro-powder novel mixing device, Including mixing tank, the mixing tank is mounted on the base by mounting bracket, is equipped with feed hopper above the mixing tank, it is described into Feed inlet is connected with below hopper, the feed inlet connects mixing tank, discharge port, the discharge port are equipped with below the mixing tank Connect discharge nozzle, retarder bearing be installed on the pedestal, retarder is installed on the retarder bearing, the retarder by Motor controls, and the retarder drives blender to work through connecting axis connection idler wheel, the idler wheel by shaft.The device is just Helical screw agitator is used under normal atmospheric pressure environment, mixing effect is poor, and be readily incorporated impurity, bubble etc..
Therefore a kind of vacuum compounding device is developed, dispensing can be carried out under vacuum conditions, completely cut off external contamination, and energy Enough ensure that uniform dispensing is this field technical issues that need to address.
Invention content
The problem to be solved in the present invention is to provide a kind of vacuum compounding device, can realize ceramic raw material under vacuum Dispensing completely cuts off with external environment, avoids introducing impurity or bubble.And ensure that stirring is equal by the way that stirring paddle structure is rationally arranged It is even.
To solve the above problems, the present invention provides a kind of vacuum compounding device, including gray iron, the cylinder cap cover It is placed on above cylinder body and forms cavity, and is separable therebetween, sealing element is set with the contact surface of cylinder cap on the cylinder body, it is described Cylinder body side is tightly connected vacuum pump;
Valve is arranged in the cylinder cap upper surface;
Motor is arranged in cylinder cap upper surface center, and the shaft of the motor is extended to across cylinder cap in cavity;
Agitating paddle is arranged in the shaft end, and the agitating paddle extends to cylinder body side directions;
The cylinder cap lower surface setting stirring blocking unit, the stirring blocking unit extend to cylinder base.
Further, the secondary agitating paddle of the agitating paddle end set first, the described first secondary agitating paddle is to the cylinder cap side To extension.
Further, the second secondary agitating paddle of setting on the agitating paddle, the described second secondary agitating paddle is to the cylinder base Extend.
Further, the described second secondary agitating paddle is obliquely installed to the agitating paddle direction of rotation.
Further, mixer is set in the cylinder body, and groove, the dispensing bottom of the barrel clamping is arranged in the cylinder base In the groove;
The agitating paddle, the first secondary agitating paddle, the second secondary agitating paddle, stirring blocking unit are contained in the mixer.
Further, boss is arranged in the side of cylinder block, and positioning pin is arranged on the boss;
Location hole is arranged in the mixer top edge, and the positioning pin is connected in the location hole.
Further, the first cover board is arranged away from cavity side in first opening of cylinder cap setting, first opening;
First cover board is covered in first opening, separable therebetween;
Sealing element is arranged in the upper contact surface with first cover board of first opening.
Further, the second cover board is arranged away from cavity side in second opening of cylinder cap setting, second opening;
Second cover board is covered in second opening, separable therebetween;
Sealing element is arranged in the upper contact surface with second cover board of second opening.
Further, second cover board is transparent plastic-steel glass or acrylic board.
A kind of application method of vacuum compounding device, the described method comprises the following steps,
Step 1:Open motor;
Step 2:Raw material is put into proportioner;
Step 3:Cylinder cap is covered on cylinder body, and opens vacuum pump;
Step 4:It is sufficiently stirred raw material;
Step 5:Close motor;
Step 6:Open valve;
Step 7:Take out the raw material prepared.
Compared with prior art, the present invention has the advantages that:
(1) proportioner is configured as a sealing structure, and is furnished with vacuum pump, can ensure the vacuum ring inside device The dispensing under vacuum condition is realized in border, and by the way that air gauge is arranged, whether vacuum environment that can be at any time inside monitoring device is steady It is fixed;
(2) breaking member is stirred by setting and extended to cylinder base, when paddle is stirred to the rotation of some direction When mixing operation, barrier effect can be played to raw material, avoid raw material follow agitating paddle rotate and and it is not sufficiently mixed;
(3) the first secondary agitating paddle of setting and extend to the cylinder cap direction, not only can to the raw material positioned at bottom of device into Row be stirred, can also among device, the raw material of upper area be stirred, dispensing is evenly;
(4) the secondary agitating paddle of setting second extends to the cylinder base, can effectively prevent the deposition of raw material;By the second pair Agitating paddle is obliquely installed to the agitating paddle direction of rotation, can improve the effect for preventing deposits materials;
(5) mixer is arranged in cylinder interior, and mixer is clamped with cylinder base, and mixer can be dismantled, when mixer is long Time using or when needing replacing the proportioning of raw material, mixer can be replaced so as not between the raw material of different proportionings mutually It influences, improves the recycling performance of the device;
(6) positioning pin is set on cylinder body, location hole is arranged in mixer top edge, and positioning pin is connected in location hole, Avoid mixer wobble effects dispensing effect in blending process;
(7) cylinder body is arranged to separate type with cylinder cap, easy to use;
(8) the first opening of cylinder cap setting, the first cover board, the upper contact surface setting with first cover board of the first opening seal Part, it is separable therebetween, that is, it is convenient for charging in turn ensure sealing performance
(9) the second opening of cylinder cap setting is upper, the second cover board, and the upper contact surface with second cover board of second opening is set Sealing element is set, second cover board is transparent plastic-steel glass, and dispensing can be observed at any time by the second cover board in blending process Device inner case.
Description of the drawings
Fig. 1 is the vertical view of vacuum compounding device;
Fig. 2 is vacuum compounding device in embodiment 1 along the sectional view in the directions A-A;
Fig. 3 is vacuum compounding device in embodiment 2 along the sectional view in the directions A-A;
Fig. 4 is mixer and cylinder body connection status schematic diagram;
Fig. 5 is motor operative orientation agitating paddle vertical view when being clockwise;
Fig. 6 is motor operative orientation agitating paddle vertical view when being counterclockwise;
Wherein:11 be cylinder body, and 12 be vacuum pump, and 13 be groove, and 14 be boss, and 15 be positioning pin, and 21 be cylinder cap, and 22 be valve Door, 23 be the first cover board, and 24 be the second cover board, and 31 be motor, and 32 be shaft, and 41 be agitating paddle, and 42 be the first secondary agitating paddle, 43 It is stirring blocking unit for the second secondary agitating paddle, 5,61 be mixer, and 62 be location hole, and 7 be air gauge.
Specific implementation mode
With reference to the accompanying drawings of the specification, the present invention will be further described, and provides the embodiment of the present invention.
Embodiment 1
As shown in Figure 1, 2, a kind of vacuum compounding device, including cylinder body 11, cylinder cap 21, the cylinder cap 21 are covered on cylinder body Side forms a cavity between cylinder body 11 and cylinder cap 21, and cylinder body 11 is therebetween separate type with cylinder cap 21, is convenient for Dismounting.Sealing element is set with the contact surface of cylinder cap 21 on the cylinder body 11, ensures sealing performance.11 side of cylinder body is tightly connected true Sky pump 12, for vacuumizing, valve 22 is arranged in the upper surface of cylinder cap 21, and opening valve 22, then cavity is connected to outside atmosphere, is closed Valve closing door 22 then cavity and external atmosphere, make blending process carry out under vacuum conditions, favorably to form closed environment It in the uniformity of raising blending process, and can effectively avoid foreign matter from entering raw material, and introduce bubble in the feed Influence dispensing effect.
Motor 31 is arranged in position in its center for the upper surface of the cylinder cap 21, and the shaft 32 of the motor is prolonged across cylinder cap 21 It extends in cavity, agitating paddle 41 is arranged in 32 end of shaft, and the agitating paddle 41 extends to cylinder body side directions.Motor 31 works When, it drives agitating paddle 41 to be rotated in cavity inside by shaft 32, raw material is stirred to realize dispensing.Motor 31 works When can by Frequency Converter Control working frequency, adjust motor 31 rotating speed, that is, adjust agitating paddle 41 rotating speed, so as to be directed to Corresponding rotating speed is arranged in the raw material of different ratio, reaches better dispensing effect.The lower surface setting stirring resistance of the cylinder cap 21 Disconnected portion 5, the stirring blocking unit 5 extend to cylinder base, which can play blocking to the raw material in stirring Effect, the state of 41 equidirectional rotation of agitating paddle of following can be in always to avoid raw material, make dispensing evenly.
The secondary agitating paddle 42 of 41 end set first of the agitating paddle, the described first secondary agitating paddle 42 is to 21 direction of the cylinder cap Extend, it not only can be to being stirred mixing positioned at the raw material of device lower area by the first pair of setting agitating paddle 42, it can also Raw material positioned at device middle part, upper area is stirred, makes dispensing evenly.
41 the second secondary agitating paddle 43 of setting, the described second secondary agitating paddle 43 prolong to the cylinder base on the agitating paddle Stretch, therefore the raw material for being deposited on device bottom surface can be swept by the second secondary agitating paddle 43 in blending process, can to avoid because Deposits materials and cause proportion scale relatively large deviation occur, while can also ensure the utilization rate of raw material, make dispensing evenly.It will Direction of rotation when described second secondary agitating paddle 43 works to the agitating paddle 41 is obliquely installed, and can improve the second secondary agitating paddle 43 scraping effect, Fig. 5 is motor operative orientation secondary the 42, the second secondary agitating paddle of agitating paddle of agitating paddle 41, first when being clockwise The vertical view of 43 connection status, Fig. 6 is motor operative orientation when being counterclockwise, and the secondary agitating paddle 42, second of agitating paddle 41, first is secondary The vertical view of 43 connection status of agitating paddle, it should be noted that Fig. 5, Fig. 6 are served only for indicating the secondary agitating paddle of agitating paddle 41, first 42, the connection relation of the second secondary agitating paddle 43, does not limit its shape.
Cylinder cap setting first is open, and the first opening is located on the cylinder cap, the first cover board 23, first cover board is arranged 23 are covered in first opening, and separable therebetween, and when dispensing can be open by described first to the inside of device Charging.Sealing element is arranged in the upper contact surface with first cover board 23 of first opening, in turn ensures the sealing of device entirety Performance.
Cylinder cap setting second is open, and the second opening is located on the cylinder cap, the second cover board 24, second cover board is arranged 24 are covered in second opening, separable therebetween, the upper contact surface with second cover board 23 of second opening Sealing element is set, to ensure that the sealing performance of device entirety.Second cover board 24 described in the present embodiment uses transparent plastic-steel Glass or acrylic board make, and can observe device inner case at any time in blending process, and can bear certain bear Pressure.
Air gauge 7 is arranged in 11 side of the cylinder body, can monitor the vacuum degree situation inside cylinder body 11 in real time.
The application method of vacuum compounding device disclosed in the present embodiment includes the following steps:
Step 1:Open motor 31;
Step 2:Raw material is put into proportioner;
Step 3:Cylinder cap 21 is covered on cylinder body 11, and opens vacuum pump 12;
Step 4:It is sufficiently stirred raw material;
Step 5:Close motor 31;
Step 6:Open valve 22;
Step 7:Take out the raw material prepared.
Embodiment 2
As shown in figure 3, the present embodiment difference from example 1 is that, mixer 62, institute are set in the cylinder body 11 11 bottom of cylinder body setting groove 13 is stated, 61 bottom of the mixer is connected in the groove 13.The agitating paddle 41, first is secondary The secondary agitating paddle 43 of agitating paddle 42, second, stirring blocking unit 5 are contained in the mixer 61.By being set inside cylinder body 11 It sets mixer 62 and raw material can be placed in mixer 62 and is stirred, and 62 bottom of mixer is clamped with 11 bottom of cylinder body, if Being set to can be with detaching structure, therefore mixer 62 is replaceable.When 62 long-time of mixer uses or need replacing raw material Proportioning when, mixer 62 can be replaced in order to avoid influencing each other between the raw material of different proportionings, improve the cycle of the device Performance.
As shown in figure 4, boss 14 is arranged in 11 side of the cylinder body, positioning pin 15 is set, on mixer on the boss 14 Location hole 62 is arranged in portion edge, and the positioning pin 15 is connected in the location hole 62, using such a configuration obviates mixers 61 in blending process wobble effects dispensing effect, improve the stability that device uses.
The application method of vacuum compounding device disclosed in the present embodiment includes the following steps:
Step 1:Open motor 31;
Step 2:Raw material is put into proportioner, i.e., in mixer;
Step 3:Cylinder cap 21 is covered on cylinder body 11, and opens vacuum pump 12;
Step 4:It is sufficiently stirred raw material;
Step 5:Close motor 31;
Step 6:Open valve 22;
Step 7:Take out the raw material prepared.
The application method of vacuum compounding device disclosed in the present embodiment further includes opening heating device before step 4, should Heating device is centered around around cylinder body, plays heat effect, can enhance the warm-up movement of raw material, and dispensing process, raising is accelerated to match The uniformity of material.
The foregoing describe the basic principles and specific implementation mode of the present invention, but the present invention is not limited by above-described embodiment System, without departing from the purpose of the present invention, industry technical staff can carry out various changes and modifications to it, these changes Change and improvement is each fallen in scope of protection of the present invention.

Claims (10)

1. a kind of vacuum compounding device, including gray iron, the cylinder cap, which is covered in above cylinder body, forms cavity, and the two it Between separate, on the cylinder body with the contact surface of cylinder cap be arranged sealing element, it is characterised in that:The cylinder body side is tightly connected true Sky pump;
Valve is arranged in the cylinder cap upper surface;
Motor is arranged in cylinder cap upper surface center, and the shaft of the motor is extended to across cylinder cap in cavity;
Agitating paddle is arranged in the shaft end, and the agitating paddle extends to cylinder body side directions;
The cylinder cap lower surface setting stirring blocking unit, the stirring blocking unit extend to cylinder base.
2. vacuum compounding device according to claim 1, it is characterised in that:The secondary stirring of the agitating paddle end set first Paddle, the described first secondary agitating paddle extend to the cylinder cap direction.
3. vacuum compounding device according to claim 2, it is characterised in that:The secondary stirring of setting second on the agitating paddle Paddle, the described second secondary agitating paddle extend to the cylinder base.
4. vacuum compounding device according to claim 3, it is characterised in that:The second secondary agitating paddle is to the agitating paddle Direction of rotation is obliquely installed.
5. vacuum compounding device according to any one of claims 1-4, it is characterised in that:Dispensing is set in the cylinder body Groove is arranged in bucket, the cylinder base, and the dispensing bottom of the barrel is connected in the groove;
The agitating paddle, the first secondary agitating paddle, the second secondary agitating paddle, stirring blocking unit are contained in the mixer.
6. vacuum compounding device according to claim 5, it is characterised in that:Boss is arranged in the side of cylinder block, described convex Positioning pin is set on platform;
Location hole is arranged in the mixer top edge, and the positioning pin is connected in the location hole.
7. vacuum compounding device according to claim 6, it is characterised in that:The first opening of cylinder cap setting, described the The first cover board is arranged away from cavity side in one opening;
First cover board is covered in first opening, separable therebetween;
Sealing element is arranged in the upper contact surface with first cover board of first opening.
8. vacuum compounding device according to claim 7, it is characterised in that:The second opening of cylinder cap setting, described the The second cover board is arranged away from cavity side in two openings;
Second cover board is covered in second opening, separable therebetween;
Sealing element is arranged in the upper contact surface with second cover board of second opening.
9. vacuum compounding device according to claim 8, it is characterised in that:Second cover board be transparent plastic-steel glass or Acrylic board.
10. a kind of application method of vacuum compounding device described in claim 1, it is characterised in that:The method includes following Step,
Step 1:Open motor;
Step 2:Raw material is put into proportioner;
Step 3:Cylinder cap is covered on cylinder body, and opens vacuum pump;
Step 4:It is sufficiently stirred raw material;
Step 5:Close motor;
Step 6:Open valve;
Step 7:Take out the raw material prepared.
CN201810640162.XA 2018-06-20 2018-06-20 A kind of vacuum compounding device and application method Pending CN108514834A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810640162.XA CN108514834A (en) 2018-06-20 2018-06-20 A kind of vacuum compounding device and application method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810640162.XA CN108514834A (en) 2018-06-20 2018-06-20 A kind of vacuum compounding device and application method

Publications (1)

Publication Number Publication Date
CN108514834A true CN108514834A (en) 2018-09-11

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Country Status (1)

Country Link
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CN109200878A (en) * 2018-11-05 2019-01-15 加通汽车内饰(常熟)有限公司 A kind of online mixing device
CN110053150A (en) * 2019-05-28 2019-07-26 苏州奥耐特碳化硅陶瓷科技有限公司 A kind of vacuum pouring system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109200878A (en) * 2018-11-05 2019-01-15 加通汽车内饰(常熟)有限公司 A kind of online mixing device
CN110053150A (en) * 2019-05-28 2019-07-26 苏州奥耐特碳化硅陶瓷科技有限公司 A kind of vacuum pouring system

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