CN108511769A - Thermal cell intelligence auxiliary assembly system and its method - Google Patents
Thermal cell intelligence auxiliary assembly system and its method Download PDFInfo
- Publication number
- CN108511769A CN108511769A CN201810523059.7A CN201810523059A CN108511769A CN 108511769 A CN108511769 A CN 108511769A CN 201810523059 A CN201810523059 A CN 201810523059A CN 108511769 A CN108511769 A CN 108511769A
- Authority
- CN
- China
- Prior art keywords
- control
- processor
- battery
- lamination
- piece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/42—Grouping of primary cells into batteries
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
The invention discloses a kind of thermal cell intelligence auxiliary assembly systems, it is characterised in that：Including：Lamination prompts error correction system；Battery bundlees auxiliary system；Assemble server.Also disclose a kind of method of thermal cell intelligence auxiliary assembly system, it is characterised in that：Include the following steps：Step 1: single battery lamination prompts error correction method；Step 2: N number of single battery bundlees pressing method.Advantageous effect：The intelligent auxiliary assembly system of the present invention can assist the lamination and binding two procedures of thermal cell, ensure that the quality of thermal cell product, while also improving the production efficiency and qualification rate of product.
Description
Technical field
The invention belongs to thermal cell technical fields, specifically, be related to a kind of thermal cell intelligence auxiliary assembly system and its
Method.
Background technology
The shape of thermal cell is usually cylindrical type, and inside is equipped with several groups single battery.Single battery is generally 2V or so,
Pass through N monomer of serial or parallel connection, so that it may obtain the thermal cell of different voltages and power, the anode of each single battery and adjacent
The cathode of monomer is connected by a metallic conduction piece.And single battery generally uses five slice structures, including positive plate, isolation
Five piece, negative plate, flow collection sheet and heating plate laminations.The assembling process of thermal cell is divided into two big processes of lamination and binding.
During thermal cell lamination, the closed assembly sequence of each lamination is fixed, cannot malfunction, once lamination is folded
Wrong order is filled, the technical indicator of thermal cell can be caused unqualified, even more serious may explode in use,
Lead to unnecessary loss.
After single battery is formed, binding process is that several groups single battery links together, then is incited somebody to action by extraordinary cloth
It is bundled, and is become an entirety and is packed into cylindrical battery shell, ultimately forms complete thermal cell.In the binding
Cheng Zhong needs radially to apply certain pressure in cell body, keeps it close, while must also control the length of cell body, makes
It is matched with battery case.
More traditional binding mode also is being used in thermal cell production process at present, i.e., is being applied using jack pair cell body
Pressure, the length of cell body and its pressure being subject to rely on operating personnel to control completely, and what is artificially controlled misses by a mile, and very heavy
Top and bad its pressure of grasp, can cause the length of thermal cell and compactness unqualified, cause defect rate high.
The defect of traditional technology：Lamination process is easy error, and binding Process Precision is not high, leads to the production efficiency of thermal cell
Low, defect rate is high.
Invention content
For the high defect of thermal cell low production efficiency, defect rate, the present invention provides a kind of thermal cell, intelligently auxiliary fills
Match system and its method, the parameters which can be in stringent control thermal cell production process, improve the conjunction of thermal cell production
Lattice rate.
In order to achieve the above object, technical scheme is as follows：
A kind of thermal cell intelligence auxiliary assembly system, key are：Including：
Lamination prompts error correction system：For in the single battery lamination process of thermal cell, when lamination wrong order, is sent out automatically
Go out alarm, prompts lamination person's error correction；
Battery bundlees auxiliary system：Used in bundling process in single cell of thermo, pressure is applied to cell body, and automatic
Battery body length is measured, thermoelectricity pond body compactness and length is made to reach qualified requirement；
Assemble server：For prompting error correction system and battery binding auxiliary system to communicate with the lamination, it is issued
Work instruction obtains working condition, and real-time storage its job information；
The communication ends of the lamination prompt error correction system are bi-directionally connected the assembly server, the battery binding auxiliary system
The communication ends of system are bi-directionally connected the assembly server.
Using the above scheme, in the assembling process of thermal cell, lamination and binding two procedures are respectively equipped with prompt error correction
System and auxiliary system, two systems can help the stringent control thermal cell production process of operator, improve thermal cell production
Qualification rate.
It is further described through, the lamination prompt error correction system includes operation console, and there are five take for setting on the operation console
Piece position and a lamination position, each is described to take piece position to be designed with by piece inductive pick-up and by piece indicator light, and
Alarm is installed on the operation console；
It is also equipped with high-speed digital camera above the operation console, is operated described in the camera lens face of the high-speed digital camera
The desktop of platform.
Using the above scheme, it is used to prompt operator's step should take the position of piece by piece indicator light, and uses and take piece
Inductive pick-up detects operator and whether takes piece, high-speed digital camera taking pictures by piece situation to operator in real time, when by
Piece mistake, alarm immediately send out alarm, and operator is reminded to pull up a horse error correction.
It is further described through, is internally provided with high speed processor in the operation console, the image end of the high speed processor is two-way
Connect the high-speed digital camera；
The high speed processor has also been bi-directionally connected pci card, is set on the pci card there are five signal input port, Mei Gexin
Number input port takes piece inductive pick-up described in connecting one, and five signal designation ports, Mei Gexin are additionally provided on the pci card
Number instruction port piece indicator light, the warning end of the pci card is taken to connect the alarm described in connecting one.
It is further described through, the side of the operation console is equipped with liquid crystal display, the input terminal group of the liquid crystal display
Connect the display output end group of the high speed processor；
School team's button box is additionally provided on the operation console, which connects the check and correction port of the pci card.
Using above-mentioned technical proposal, liquid crystal display is used to show the flow sequence dynamic of thermal cell lamination,
Making operator, there are one whole assurances to whole flow process, the case where avoiding forgetting operating procedure suddenly；Setting check and correction button box,
It is to proofread the quantity of lamination on workflow accuracy and operation console on display screen.
It is further described through, battery binding auxiliary system includes ancillary equipment and for controlling the ancillary equipment
Control system, the ancillary equipment include rack, upper fixture are installed at the top of the rack, the upper fixture is just
Lower section is equipped with lower fixture, and the gap between the upper fixture and lower fixture forms the placement position of thermal cell binding；
The lower fixture is connected with propulsion device, and the control terminal of the propulsion device connects the control system.
Using the above scheme, between tied thermal cell being placed on upper and lower fixture, pass through control system control and promote
The lower fixture of device movement, to press to thermal cell, strictly to control the length and tight ness rating of cell body.
It is further described through, the propulsion device includes stepper motor, which is fixedly mounted on the rack
Bottom is equipped with shaft coupling in the rotation axis of the stepper motor, and the rotation axis of the stepper motor is connected by the shaft coupling
Lead screw is connect, which is equipped with nut frame, and the upper end of the nut frame is fixedly mounted on the lower end of lower fixture, in the lower fixture
On pressure sensor is installed；
Connection relation between the nut frame and lead screw is feed screw nut's structure, and the output shaft of the shaft coupling is through speed change
Device is connect with the lead screw；
The propulsion device further includes linear transducer, and the linear transducer is equipped with inner and outer tubes, the outer tube
For upper end movable set in the lower end of inner tube, the lower end of the outer tube is fixedly mounted on the bottom end of the rack, said inner tube it is upper
End is fixedly mounted on the nut frame.
Using the above scheme, after the position of lead screw and nut frame being fixed, shaft coupling is used for the rotation angle of stepper motor
Degree is converted into the altitude conversion of lead screw, to reduce upper fixture and the distance of lower fixture, increases the tight ness rating of cell body；Pressure
Sensor can detect the pressure suffered by lower fixture, feed back to control system；Linear transducer is back springing type linear transducer,
Shift length for detecting lower fixture movement, returns and is fed to control system, and the length for preferably controlling cell body ensures to close
Lattice rate.
It is further described through, the control system includes control processor, the two-way company of control terminal of the control processor
It is connected to control computer, two output ends of the control computer are connected separately with monitor and printer, the control meter
The input terminal connection keyboard and mouse of calculation machine, is equipped with database in the control computer, in the database storage have all kinds of
The tight ness rating of cell body and pressure value comparison table；
The output end of the linear transducer connects the first input end of the control processor, the pressure sensor
Output end connects the input terminal of amplifier, the input terminal of the output end connection A/D converter of the amplifier, the A/D converter
Output end be connected on the second input terminal of the control processor；
The output end of the control processor connects driver, the driving of the output end connection stepper motor of the driver
End；
220V power supplys are connected by transformer in the power end of the driver；
The start end of the control processor is connected with control switch.
Using the above scheme, control computer is connect with control processor by RS232 interface, and control computer is by keyboard
The battery body length and pressure parameter that mouse is set are transferred to control processor, and control processor is walked according to these driving parameters
Stepper motor rotates, while linear transducer and pressure sensor pass the parameter current information of cell body back in real time；Control switch is used
In just control processor is opened when needed, other when be stopped it is energy saving.
A kind of method of thermal cell intelligence auxiliary assembly system, key are：Include the following steps：
Step 1: single battery lamination prompts error correction method；
Step 2: N number of single battery bundlees pressing method.
It is further described through, the single battery lamination prompt error correction method includes the following steps：
S1：Liquid crystal display Dynamic Announce battery pile closed assembly on high speed processor start-up operation platform takes piece sequence of positions stream
Journey；
S2：The high speed processor takes piece to indicate according to battery pile closed assembly sequence flow, control corresponding take on piece position
Lamp shine, while control shown on liquid crystal display the step take piece position, prompt operator at this time should take piece position
It sets；
S3：The high speed processor, which starts, takes piece inductive pick-up to work, and whether detection operator takes piece, operator to take piece
S4 is then entered step, otherwise return to step S2；
S4：The high speed processor control high-speed digital camera starts, to taking pictures by piece process for operator；
S5：The high-speed digital camera passes the photo taken in the high speed processor back；
S6：The high speed processor judge operator take piece position it is whether correct, correctly then enter step S7, otherwise into
Enter step S8；
S7：Battery pile closed assembly by piece position adds 1, and return to step S1 in the high speed processor, currently takes piece position
For No. 5 positions when, next in the high speed processor jumps to No. 1 position by piece position；
S8：The high speed processor controls alarm equipment alarm, and display operation error message on a liquid crystal display, prompts
Operator's operation is wrong；
S9：Operator takes piece position sequence flow according to the battery pile closed assembly on liquid crystal display, corrects the faulty operation,
And return to step S1.
It is further described through, N number of single battery binding pressing method includes the following steps：
S01：The enabling signal of the start end detection control switch of control processor, detects that enabling signal then enters step
S02；
S02：Control processor obtains the length and tight ness rating of cell body from control computer；
S03：The control processor Driving Stepping Motor rotation, presses to cell body；
S04：The control processor obtains the pressure data suffered by the cell body that pressure sensor detects in real time；
S05：The control processor obtains the length data for the cell body that linear transducer detects in real time；
S06：The control processor passes the data of the length of cell body and pressure back control computer；
S07：The control processor judges whether battery body length is less than or equal to setting value, if battery body length is less than
Equal to setting value, S08 is entered step, otherwise return to step S03；
S08：The control processor control stepper motor is stopped；
S09：The control processor judges whether battery body length is equal to setting value, if being equal to setting value, into step
Rapid S10, otherwise enters step S12；
S10：The control processor judges the tight ness rating of cell body whether in range of set value, if in setting value model
In enclosing, S11 is entered step, S12 is otherwise entered step；
S11：Send out bundling operation information；
S12：Send out substandard products processing information.
Advantageous effect：The intelligent auxiliary assembly system of the present invention can carry out the lamination and binding two procedures of thermal cell
Whether auxiliary helps the lamination sequence that operating personnel prompt single battery to malfunction, moreover it is possible to stringent thermal cell during controlling binding
The length and tight ness rating of body, ensure that the quality of thermal cell product, while also improve the production efficiency and qualification rate of product.
Description of the drawings
Fig. 1 is the messaging diagrams for assembling server；
Fig. 2 is that lamination prompts the circuit of error correction system to connect block diagram；
Fig. 3 is the assembling schematic diagram that lamination prompts error correction system；
Fig. 4 is the assembling schematic diagram of high-speed camera；
Fig. 5 is the schematic diagram for proofreading button box；
Fig. 6 is the circuit connection block diagram that battery bundlees auxiliary system；
Fig. 7 is the assembling schematic diagram of ancillary equipment；
Fig. 8 is the method flow diagram that lamination prompts error correction system；
Fig. 9 is the method flow diagram that battery bundlees auxiliary system.
Specific implementation mode
The invention will be further described with reference to the accompanying drawings and embodiments：
Embodiment：
As shown in Figure 1, a kind of thermal cell intelligence auxiliary assembly system, key are：Including：
Lamination prompts error correction system：For in the single battery lamination process of thermal cell, when lamination wrong order, is sent out automatically
Go out alarm, prompts lamination person's error correction；
Battery bundlees auxiliary system：Used in bundling process in single cell of thermo, pressure is applied to cell body, and automatic
Battery body length is measured, thermoelectricity pond body compactness and length is made to reach qualified requirement；
Assemble server：For prompting error correction system and battery binding auxiliary system to communicate with the lamination, it is issued
Work instruction obtains working condition, and real-time storage its job information；
The communication ends of the lamination prompt error correction system are bi-directionally connected the assembly server, the battery binding auxiliary system
The communication ends of system are bi-directionally connected the assembly server.
As shown in figure 3, the lamination prompt error correction system includes operation console 1, there are five take piece for setting on the operation console 1
Number position and a lamination position 11, each is described to take piece position to be designed with by piece inductive pick-up 14 and by piece indicator light 15,
And alarm 18 is installed on the operation console 1；It is internally provided with high speed processor 17 in the operation console 1, at the high speed
The image end of reason device 17 is bi-directionally connected the high-speed digital camera 16；The side of the operation console 1 is equipped with liquid crystal display 12,
School team's button box 13 is additionally provided on the operation console 1, which connects the check and correction port of the pci card.
In the present embodiment, as shown in figure 5, school team's button box 6 includes plus 1 button, the button that subtracts 1, into 1 button and moves back 1
Button.
Preferably, the alarm 9 or be sound alarm subsystem, the sound alarm subsystem be mounted on the operation console 1 on it is arbitrary
Position；The alarm 9 is light crossing-signal, which is mounted on the desktop of the operation console 1.
As shown in figure 4, the top of the operation console 1 is also equipped with high-speed digital camera 16, the high-speed digital camera 16
The desktop of operation console 1 described in camera lens face.
As shown in Fig. 2, the high speed processor 17 has also been bi-directionally connected pci card, set that there are five signals to input on the pci card
Port, each signal input port connect one described in take piece inductive pick-up 14, being additionally provided with five signals on the pci card refers to
Show port, piece indicator light 15, the warning end of the pci card is taken to connect the alarm described in each signal designation port connection one
Device 18；The input terminal group of liquid crystal display 12 connects the display output end group of the high speed processor 17.
In the present embodiment, the high speed processor 8 is equipped with external keyboard, mouse, for being previously implanted calculation procedure；
Lighting system is additionally provided on operation console, which supplements light in the case where light is bad to operation console.
As shown in fig. 7, the battery binding auxiliary system includes ancillary equipment and the control for controlling the ancillary equipment
System processed, the ancillary equipment include rack 2, and upper fixture 22, the upper fixture 22 are installed at the top of the rack 2
Being arranged right below under fixture 23, gap between the upper fixture 22 and lower fixture 23 forms clamping position；The lower fixture 23
It is connected with propulsion device, the control terminal of the propulsion device connects the control system.
Preferably, as shown in fig. 7, the propulsion device includes stepper motor 29, which is fixedly mounted on
The bottom of the rack 2 is equipped with shaft coupling 28, the rotation axis of the stepper motor 29 in the rotation axis of the stepper motor 29
By 28 connection wire rod 28 of the shaft coupling, which is set with nut frame 26, the nut frame 26 with the lower fixture
23 are fixedly connected, and pressure sensor 24 is equipped on the lower fixture 23；Connection between the nut frame 26 and lead screw 28
Relationship is feed screw nut's structure, and the output shaft of the shaft coupling 28 is connect through speed changer 27 with the lead screw 25；The propulsion dress
It further includes linear transducer 21 to set, and the linear transducer 21 is equipped with inner and outer tubes, and the upper end movable set of the outer tube exists
The lower end of inner tube, the lower end of the outer tube are fixedly mounted on the bottom end of the rack 2, and the upper end of said inner tube is fixedly mounted on institute
It states on nut frame 26.
In the present embodiment, clamping position, which is used to place, needs tied thermal cell, is pressed to it using upper and lower fixture；Spiral shell
The upper end of female frame 26 is fixedly connected on the lower end of lower fixture 23.
As shown in fig. 6, the control system includes control processor 3, the control terminal of the control processor 3 is bi-directionally connected
There are control computer 31, two output ends of the control computer 31 to be connected separately with monitor and printer, the control
The input terminal connection keyboard and mouse of computer 31, database is equipped in the control computer 31, is stored in the database
There are the tight ness rating and pressure value comparison table of all kinds of cell bodies；The start end of the control processor 3 is connected with control switch.It is described
The output end of linear transducer 21 connects the first input end of the control processor 3, the output end of the pressure sensor 24
Connect the input terminal of amplifier, the input terminal of the output end connection A/D converter of the amplifier, the output of the A/D converter
End is connected on the second input terminal of the control processor 3；The output end of the control processor 3 connects driver, the drive
The driving end of the output end connection stepper motor 29 of dynamic device；220V electricity is connected by transformer in the power end of the driver
Source.
Preferably, the connector between control computer 31 and control processor 3 is RE232 interfaces, control computer
31 are placed in the length and tight ness rating range of cell body by keyboard and mouse, are transmitted to control processor 3.
Linear transducer 2 in the present embodiment is back springing type linear transducer, and when control system is stopped, length passes
Sensor can automatically restore to original state；The range of pressure sensor 6 is 20000N；Stepper motor 11 is 40NM stepper motors；
The ratio of speed changer 9 is one to three；The power of transformer is 1000W.
A kind of method of thermal cell intelligence auxiliary assembly system, key are：Include the following steps：
Step 1: single battery lamination prompts error correction method, include the following steps：
S1：12 Dynamic Announce battery pile closed assembly of liquid crystal display on 17 start-up operation platform 1 of high speed processor takes piece position
Sequence flow；
S2：For the high speed processor 17 according to battery pile closed assembly sequence flow, control is corresponding to take referring to by piece on piece position
Show lamp 15 shine, while control shown on liquid crystal display 12 step take piece position, prompt operator should take at this time
The position of piece；
S3：The high speed processor 17, which starts, takes piece inductive pick-up 14 to work, and whether detection operator takes piece, operator
S4 is then entered step by piece, otherwise return to step S2；
S4：The high speed processor 17 controls high-speed digital camera 16 and starts, to taking pictures by piece process for operator；
S5：The high-speed digital camera 16 passes the photo taken in the high speed processor 17 back；
S6：The high speed processor 17 judges that operator's takes piece position whether correct, correctly then enters step S7, otherwise
Enter step S8；
S7：Battery pile closed assembly by piece position adds 1, and return to step S1 in the high speed processor 17, currently takes piece number
When position is No. 5 positions, next in the high speed processor 17 jumps to No. 1 position by piece position；
S8：The high speed processor 17 controls alarm 18 and alarms, and display operation mistake is believed on liquid crystal display 12
Breath prompts operator's operation wrong；
S9：Operator takes piece position sequence flow according to the battery pile closed assembly on liquid crystal display 12, corrects mistake behaviour
Make, and return to step S1.
Step 2: N number of single battery bundlees pressing method, include the following steps：
S01：The enabling signal of the start end detection control switch 32 of control processor 3, detects that enabling signal then enters
Step S02；
S02：Control processor 3 obtains the length and tight ness rating of cell body from control computer 31；
S03：3 Driving Stepping Motor 29 of the control processor rotates, and presses to cell body；
S04：The control processor 3 obtains the number pressure suffered by the cell body that pressure sensor 24 detects in real time
According to；
S05：The control processor 3 obtains the length data for the cell body that linear transducer 21 detects in real time；
S06：The control processor 3 passes the data of the length of cell body and pressure back control computer 31；
S07：The control processor 3 judges whether battery body length is less than or equal to setting value, if battery body length is small
In equal to setting value, S08 is entered step, otherwise return to step S03；
S08：The control processor 3 controls stepper motor 29 and is stopped；
S09：The control processor 3 judges whether battery body length is equal to setting value, if being equal to setting value, into step
Rapid S10, otherwise enters step S12；
S10：The control processor 3 judges the tight ness rating of cell body whether in range of set value, if in setting value
In range, S11 is entered step, S12 is otherwise entered step；
S11：Send out bundling operation information；
S12：Send out substandard products processing information.
In the present embodiment, tight ness rating and pressure value comparison table in 31 database of control computer are by being preserved after test
, after control processor 3 passes the data of the length of cell body and pressure back control computer 31, control computer 31 is aobvious
Show test pressure and length data, while establishing database and preserving data and production report printing.
Claims (10)
1. a kind of thermal cell intelligence auxiliary assembly system, it is characterised in that：Including：
Lamination prompts error correction system：For in the single battery lamination process of thermal cell, when lamination wrong order, sends out police automatically
Report prompts lamination person's error correction；
Battery bundlees auxiliary system：Used in bundling process in single cell of thermo, pressure, and automatic measurement are applied to cell body
Battery body length makes thermoelectricity pond body compactness and length reach qualified requirement；
Assemble server：For prompting error correction system and battery binding auxiliary system to communicate with the lamination, work is issued to it
Instruction obtains working condition, and real-time storage its job information；
The communication ends of the lamination prompt error correction system are bi-directionally connected the assembly server, the battery binding auxiliary system
Communication ends are bi-directionally connected the assembly server.
2. thermal cell intelligence auxiliary assembly system according to claim 1, it is characterised in that：Lamination prompt error correction system
System includes operation console (1), and there are five take piece position and a lamination position (11), each institute for setting on the operation console (1)
It states and is designed with by piece inductive pick-up (14) by piece position and takes piece indicator light (15), and installed on the operation console (1)
There is alarm (18)；
It is also equipped with high-speed digital camera (16) above the operation console (1), the camera lens face of the high-speed digital camera (16)
The desktop of the operation console (1).
3. thermal cell intelligence auxiliary assembly system according to claim 2, it is characterised in that：In the operation console (1)
Portion is equipped with high speed processor (17), and the image end of the high speed processor (17) is bi-directionally connected the high-speed digital camera (16)；
The high speed processor (17) has also been bi-directionally connected pci card, is set on the pci card there are five signal input port, Mei Gexin
Number input port takes piece inductive pick-up (14) described in connecting one, is additionally provided with five signal designation ports on the pci card, often
Piece indicator light (15), the warning end of the pci card is taken to connect the alarm (18) described in connecting one in a signal designation port.
4. thermal cell intelligence auxiliary assembly system according to claim 3, it is characterised in that：The one of the operation console (1)
Side is equipped with liquid crystal display (12), and the input terminal group of the liquid crystal display (12) connects the display of the high speed processor (17)
Output end group；
School team's button box (13) is additionally provided on the operation console (1), which connects the check and correction of the pci card
Port.
5. thermal cell intelligence auxiliary assembly system according to claim 1, it is characterised in that：The battery binding auxiliary system
System includes ancillary equipment and the control system for controlling the ancillary equipment, and the ancillary equipment includes rack (2), described
Be installed with upper fixture (22) at the top of rack (2), fixture (23) under being arranged right below of the upper fixture (22), it is described on
Gap between fixture (22) and lower fixture (23) forms clamping position；
The lower fixture (23) is connected with propulsion device, and the control terminal of the propulsion device connects the control system.
6. thermal cell intelligence auxiliary assembly system according to claim 5, it is characterised in that：The propulsion device includes step
Stepper motor (29), the stepper motor (29) are fixedly mounted on the bottom of the rack (2), the rotation axis of the stepper motor (29)
On shaft coupling (28) is installed, the rotation axis of the stepper motor (29), should by the shaft coupling (28) connection wire rod (28)
Lead screw (28) is set with nut frame (26), and the nut frame (26) is fixedly connected with the lower fixture (23), in the lower folder
Pressure sensor (24) is installed on tool (23)；
Connection relation between the nut frame (26) and lead screw (28) is feed screw nut's structure, the output of the shaft coupling (28)
Axis is connect through speed changer (27) with the lead screw (25)；
The propulsion device further includes linear transducer (21), and the linear transducer (21) is equipped with inner and outer tubes, described outer
For the upper end movable set of pipe in the lower end of inner tube, the lower end of the outer tube is fixedly mounted on the bottom end of the rack (2), described interior
The upper end of pipe is fixedly mounted on the nut frame (26).
7. thermal cell intelligence auxiliary assembly system according to claim 6, it is characterised in that：The control system includes control
The control terminal of processor (3) processed, the control processor (3) has been bi-directionally connected control computer (31), the control computer
(31) two output ends are connected separately with monitor and printer, the input terminal connection keyboard of the control computer (31) and
Mouse is equipped with database in the control computer (31), the tight ness rating and pressure value for having cell body is stored in the database
The table of comparisons；
The output end of the linear transducer (21) connects the first input end of the control processor (3), the pressure sensing
The input terminal of the output end connection amplifier of device (24), the input terminal of the output end connection A/D converter of the amplifier, the A/
The output end of D converters is connected on the second input terminal of the control processor (3)；
The output end of the control processor (3) connects driver, the drive of the output end connection stepper motor (29) of the driver
Moved end；
220V power supplys are connected by transformer in the power end of the driver；
The start end of the control processor (3) is connected with control switch (32).
8. a kind of method of thermal cell intelligence auxiliary assembly system, it is characterised in that：Include the following steps：
Step 1: single battery lamination prompts error correction method；
Step 2: N number of single battery bundlees pressing method.
9. the method for thermal cell intelligence auxiliary assembly system according to claim 8, it is characterised in that：The single battery
Lamination prompt error correction method includes the following steps：
S1：Liquid crystal display (12) Dynamic Announce battery pile closed assembly on high speed processor (17) start-up operation platform (1) takes piece position
Set sequence flow；
S2：The high speed processor (17) takes piece to indicate according to battery pile closed assembly sequence flow, control corresponding take on piece position
Lamp (15) shine, while control shown on liquid crystal display (12) step take piece position, prompt operator at this time should
By the position of piece；
S3：The high speed processor (17), which starts, takes piece inductive pick-up (14) to work, and whether detection operator takes piece, operator
S4 is then entered step by piece, otherwise return to step S2；
S4：High speed processor (17) the control high-speed digital camera (16) starts, to taking pictures by piece process for operator；
S5：The high-speed digital camera (16) passes the photo taken in the high speed processor (17) back；
S6：The high speed processor (17) judge operator take piece position it is whether correct, correctly then enter step S7, otherwise into
Enter step S8；
S7：Battery pile closed assembly by piece position adds 1, and return to step S1 in the high speed processor (17), currently takes piece position
For No. 5 positions when, next in the high speed processor (17) jumps to No. 1 position by piece position；
S8：High speed processor (17) the control alarm (18) is alarmed, and the display operation mistake on liquid crystal display (12)
Information prompts operator's operation wrong；
S9：Operator takes piece position sequence flow according to the battery pile closed assembly on liquid crystal display (12), corrects the faulty operation,
And return to step S1.
10. the method for thermal cell intelligence auxiliary assembly system according to claim 8, it is characterised in that：N number of monomer
Battery binding pressing method includes the following steps：
S01：The enabling signal of the start end detection control switch (32) of control processor (3), detects that enabling signal then enters
Step S02；
S02：Control processor (3) obtains the length and tight ness rating of cell body from control computer (31)；
S03：Control processor (3) Driving Stepping Motor (29) rotation, presses to cell body；
S04：The control processor (3) obtains the number pressure suffered by the cell body that pressure sensor (24) detects in real time
According to；
S05：The control processor (3) obtains the length data for the cell body that linear transducer (21) detects in real time；
S06：The control processor (3) passes the data of the length of cell body and pressure back control computer (31)；
S07：The control processor (3) judges whether battery body length is less than or equal to setting value, if battery body length is less than
Equal to setting value, S08 is entered step, otherwise return to step S03；
S08：Control processor (3) the control stepper motor (29) is stopped；
S09：The control processor (3) judges whether battery body length is equal to setting value, if being equal to setting value, enters step
Otherwise S10 enters step S12；
S10：The control processor (3) judges the tight ness rating of cell body whether in range of set value, if in setting value model
In enclosing, S11 is entered step, S12 is otherwise entered step；
S11：Send out bundling operation information；
S12：Send out substandard products processing information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810523059.7A CN108511769B (en) | 2018-05-28 | 2018-05-28 | Intelligent auxiliary assembly system and method for thermal battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810523059.7A CN108511769B (en) | 2018-05-28 | 2018-05-28 | Intelligent auxiliary assembly system and method for thermal battery |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108511769A true CN108511769A (en) | 2018-09-07 |
| CN108511769B CN108511769B (en) | 2020-05-19 |
Family
ID=63401536
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810523059.7A Expired - Fee Related CN108511769B (en) | 2018-05-28 | 2018-05-28 | Intelligent auxiliary assembly system and method for thermal battery |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108511769B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6468689B1 (en) * | 2000-02-29 | 2002-10-22 | Illinois Institute Of Technology | Thermal management of battery systems |
| CN201532991U (en) * | 2009-11-06 | 2010-07-21 | 深圳市赢合科技有限公司 | Laminated mechanism |
| CN204947017U (en) * | 2015-07-31 | 2016-01-06 | 河北中智电池制造有限公司 | A kind of checkout gear of battery lamination machine lamination mistake |
| CN105428697A (en) * | 2015-12-01 | 2016-03-23 | 深圳职业技术学院 | Battery laminating device and battery laminating method |
| CN206339324U (en) * | 2017-01-10 | 2017-07-18 | 深圳市思榕科技有限公司 | A kind of pressurize fixture pressure point inspection equipments |
-
2018
- 2018-05-28 CN CN201810523059.7A patent/CN108511769B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6468689B1 (en) * | 2000-02-29 | 2002-10-22 | Illinois Institute Of Technology | Thermal management of battery systems |
| CN201532991U (en) * | 2009-11-06 | 2010-07-21 | 深圳市赢合科技有限公司 | Laminated mechanism |
| CN204947017U (en) * | 2015-07-31 | 2016-01-06 | 河北中智电池制造有限公司 | A kind of checkout gear of battery lamination machine lamination mistake |
| CN105428697A (en) * | 2015-12-01 | 2016-03-23 | 深圳职业技术学院 | Battery laminating device and battery laminating method |
| CN206339324U (en) * | 2017-01-10 | 2017-07-18 | 深圳市思榕科技有限公司 | A kind of pressurize fixture pressure point inspection equipments |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108511769B (en) | 2020-05-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210922808U (en) | Electronic weighing system based on Internet of things | |
| CN207992377U (en) | A kind of transformer automatization test system | |
| CN207730685U (en) | Composite membrane printing quality detecting device | |
| CN108511769A (en) | Thermal cell intelligence auxiliary assembly system and its method | |
| CN207067355U (en) | A kind of intelligent electric machine performance test apparatus | |
| CN104733752B (en) | Fuel cell stack is with being filled with electric current generation method and device | |
| CN106427206B (en) | A kind of flexible printing machine can control printing quality | |
| CN2279615Y (en) | Comprehensive testing instrument for on-load tap changer of power transformer | |
| CN205940467U (en) | Anti - detection device of welding is prevented to non -contact nut | |
| CN105784248A (en) | Moving contact terminal pressure detection mechanism | |
| CN115046626A (en) | Power equipment monitoring device and method based on vibration signals | |
| CN208922922U (en) | A kind of discharging mechanism for machines for winding capacitor | |
| CN201181414Y (en) | Production equipment used for truck combination instrument | |
| CN209280286U (en) | A kind of battery cap test device | |
| CN206905966U (en) | A kind of automatic calibration system of electric bridge pattern strain stress measuring system | |
| CN208722981U (en) | A kind of lead storage battery acid adding amount automatic detection device | |
| CN219609182U (en) | Automatic testing device for battery cell | |
| CN207095584U (en) | Automobile kilometer corrects system | |
| CN217786450U (en) | Intelligent air tightness test equipment | |
| CN220086118U (en) | Multifunctional OCVB test equipment | |
| CN213689859U (en) | Charger PCB automatic testing device | |
| CN200950158Y (en) | Device for detecting convolving quality of battery electrode | |
| CN210036811U (en) | Automatic detection line and automatic detection equipment for multifunctional power battery pack | |
| CN216369052U (en) | Automatic acquisition and sorting system for cell data | |
| CN213875475U (en) | New energy automobile air conditioner PTC heater core point of generating heat visual detection device that glues |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200519 Termination date: 20210528 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |