CN108511192B - The all insulation frame integrated capacitor and installation method of insulation crust junior unit - Google Patents

The all insulation frame integrated capacitor and installation method of insulation crust junior unit Download PDF

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Publication number
CN108511192B
CN108511192B CN201810094312.1A CN201810094312A CN108511192B CN 108511192 B CN108511192 B CN 108511192B CN 201810094312 A CN201810094312 A CN 201810094312A CN 108511192 B CN108511192 B CN 108511192B
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China
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insulation
capacitor
frame
unit
insulation frame
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CN108511192A (en
Inventor
蔡炜
张海龙
聂德鑫
张雷
方超
贺建军
倪学锋
谭进
潘吉林
宋友
李萍
刘�文
孙晓凤
王肖
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HERONG ELECTRIC Co Ltd
Wuhan NARI Ltd
China Electric Power Research Institute Co Ltd CEPRI
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HERONG ELECTRIC Co Ltd
Wuhan NARI Ltd
China Electric Power Research Institute Co Ltd CEPRI
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Publication of CN108511192A publication Critical patent/CN108511192A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/38Multiple capacitors, i.e. structural combinations of fixed capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G2/00Details of capacitors not covered by a single one of groups H01G4/00-H01G11/00
    • H01G2/02Mountings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G2/00Details of capacitors not covered by a single one of groups H01G4/00-H01G11/00
    • H01G2/08Cooling arrangements; Heating arrangements; Ventilating arrangements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/224Housing; Encapsulation

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The present invention provides all insulation frame integrated capacitor and installation method of a kind of insulation crust junior unit, the capacitor includes: fuel tank, outlet casing tube, capacitor core body and insulating oil, it is characterized in that, the capacitor core body includes all insulation frame and several capacitor units for being placed in frame, the capacitor unit uses insulation crust form, capacitor unit is fixed in all insulation frame by limit plate, or using mounting flange of the processing with mounting hole on capacitor unit shell, it is fixed on all insulation frame corresponding position by insulated bolt, the all insulation frame uses glass fiber compound material, frame is attached using insulation connection sheet and insulated bolt, entire frame realizes all insulation, insulating oil uses capacitor oil.The capacitor unit uses insulation crust, can further decrease the volume and weight of capacitor unit, and then reach the purpose for reducing entire capacitor device volume and weight.

Description

The all insulation frame integrated capacitor and installation method of insulation crust junior unit
Technical field
The invention belongs to integrated capacitor fields, and in particular to using all insulation frame of insulation crust capacitor unit Integrated capacitor and installation method.
Background technique
Integrated capacitor mainly by capacitor unit, capacitor core body frame, fuel tank, insulating oil, connecting wire and goes out The composition such as thread casing.Capacitor core body frame generally use steel profile by welding processing make, for guarantee capacitor core body and Insulating properties between externally mounted fuel tank must guarantee certain clearance for insulation, cause capacitor whole in this way between inner wall of oil tank and steel frame Body weight is heavier, volume is larger.
The patent document of Patent No. 201410847445.3 discloses a kind of integrated capacitor of capacitor core body insulation, Metal frame, capacitor unit, big box shell and casing including mutual insulating, capacitor unit is on metal frame, metal It insulate between framework and metal frame and with insulated support between big box shell, two side metal parts of metal frame On be equipped with oil clearance separate insulating part, the oil clearance between core and big box shell has been divided into heavy wool gap insulation layer;Metal frame The connecting line of the capacitor unit at the positive back side separates insulating part using lead oil clearance and is fixedly mounted on insulated wire, by conducting wire with Oil clearance between big box shell has been divided into heavy wool gap insulation layer, i.e. capacitor core body surrounding has heavy wool gap insulation layer.However this is specially Benefit has the drawback that: because using metal framework, overall structure is excessively complicated, partial discharge is high, and volume is larger, overall weight Heavier, when increasing with voltage class and capacity, disadvantages mentioned above is more obvious, at the same also have radiate bad, structure is not compact, Hold the disadvantages such as resistance to voltage levels are low over the ground, reliability is low.
Summary of the invention
To overcome the deficiencies of existing integrated capacitor volume is big, quality is heavy, structure is not compact place, the purpose of the present invention It is to provide a kind of all insulation frame integrated capacitor and installation method using insulation crust capacitor unit.
To achieve the goals above, The technical solution adopted by the invention is as follows: using the complete of insulation crust capacitor unit Insulating frame integrated capacitor, comprising: fuel tank, A, B, C three-phase outlet casing tube, capacitor core body and insulating oil, capacitor core Body is placed among the fuel tank full of insulating oil, and A, B, C three-phase outlet casing tube are mounted on fuel tank on lid, which is characterized in that described Capacitor core body includes all insulation frame and several capacitor units for being placed in frame, and the capacitor unit is outer using insulation Shell, capacitor unit are fixed in all insulation frame by limit plate, or using the processing band peace on capacitor unit shell The mounting flange for filling hole, is fixed on all insulation frame corresponding position by insulated bolt, and all insulation frame uses glass Fibrous composite, frame are attached using insulation connection sheet and insulated bolt, and entire frame realizes all insulation, insulating oil Using capacitor oil.
Further, the capacitor core body includes all insulation frame, cell separators, capacitor unit, connecting wire, limit Position plate, capacitor unit layering are shelved on all insulation frame, are electrically connected between each capacitor unit by connecting wire realization It connects, while being separated and positioning by cell separators between every layer of each neighboring capacitors unit, and guaranteeing neighboring capacitors list There are insulating oil channel between member, cell separators are stuck on limit plate by cutting concave indentation at its both ends, are led to simultaneously It crosses after capacitor unit immersion oil and certain expansion occurs fixes.
Further, all insulation frame is formed using glass fiber compound material profile layered splicing, chassis body Including insulation crossbeam, insulation stringer, insulation column, every layer of frame is connected after being spliced by insulation crossbeam with insulation stringer by insulation Piece and insulated bolt are fixedly connected, then each layer frame and insulation column are assembled into entire all insulation frame, and insulate column It is also to be connect by insulation connection sheet and insulated bolt with each layer frame.
Further, the glass fibre that each insulation crossbeam of all insulation frame, insulation stringer and the column that insulate use The material of composite material section bar, section shape and size are consistent, and only profile length is different.
Further, the profile section that each insulation crossbeam of all insulation frame, insulation stringer and the column that insulate use Shape is rectangular section.
Further, all insulation frame uses multilayered structure form, and every layer of structure type is the same.
Further, a limit plate, limit plate and insulation column corresponding positions are installed in every layer of two sides of all insulation frame Processing tapped through hole is set, limit plate is fixed on insulation column by insulated bolt.
The present invention also provides a kind of above-mentioned all insulation frame integrated capacitors using insulation crust capacitor unit Installation method, which is characterized in that the installation method includes:
(1) capacitor core body all insulation frame is assembled;
(2) capacitor unit is placed into all insulation frame;
(3) installation unit partition and limit plate, to capacitor unit fix and unit between connecting wire connect; Either by the mounting flange on insulated bolt and capacitor unit insulation crust, capacitor unit is fixed on all insulation frame On frame, and conducting wire unit is attached.
Further, in step (1), the method for assembling capacitor core body all insulation frame are as follows: all insulation frame is multilayer Structure type, every layer of structure type is the same, and when assembling all insulation frame, every layer is used as a junior unit, first by each layer junior unit Splice, then each layer junior unit is connected by insulation connection sheet with insulated bolt with insulation column, finally in bottom corresponding positions Installation insulated leg is set, is fixed with insulated bolt, the assembling of entire all insulation frame is completed.
Further, in step (2), capacitor unit is placed into the method in all insulation frame are as follows: all insulation frame peace Capacitor unit is successively pushed into frame corresponding position from all insulation frame facet one by one after the completion of dress.
Compared with prior art, the beneficial effects of the present invention are embodied in following aspect:
1) capacitor core body uses composite material all insulation frame, and each capacitor unit uses insulation crust, directly logical Cross that corresponding limit method is fixed to form capacitor core body in the frame, or using the processing band peace on capacitor unit shell The mounting flange for filling hole, is fixed on all insulation frame corresponding position by insulated bolt;Capacitor unit is using insulation After shell, the outlet casing tube between previous capacitor unit outlet and the small shell of metal can be saved, capacitor can be further decreased The volume and weight of device unit so that capacitor internal structure is more compact, and then reaches the entire capacitor device volume of reduction With the purpose of weight.Capacitor core body design is more reasonable, and internal field strength distribution is more uniform, partial discharge is low, perfect heat-dissipating;Together When, capacitor core body can improve capacitor end resistance to voltage levels over the ground using all insulation frame, improve capacitor reliability;
2) lead can individually do insulation processing, not need to be protected by clearance for insulation;
3) all insulation frame uses angular composite material connection sheet, and bonding strength is big, rigidity is good, while can the company of effectively reducing The quantity of contact pin and bolt improves assembly efficiency;
4) capacitor unit is limited using limit plate, after capable of guaranteeing that capacitor unit is loaded in transport or work Frame is not fallen out, it is simple and reasonable;
5) assembly efficiency and assembling quality of all insulation integrated capacitor unit can be improved in the installation method.
Detailed description of the invention
Fig. 1 is all insulation frame integrated capacitor structural plan.
Fig. 2 is the capacitor core body composite structural diagram that first embodiment provides.
Fig. 3 is the capacitor core body all insulation frame construction drawing that first embodiment provides.
Fig. 4 is the capacitor flow chart that first embodiment provides.
Fig. 5 is the capacitor core body composite structural diagram that second embodiment provides.
In figure: fuel tank 1, fuel tank upper cover 2, A, B, C three-phase outlet casing tube 3, capacitor core body 4, insulating trip 5, insulating oil 6, All insulation frame 4-1, cell separators 4-2, capacitor unit 4-3, connecting wire 4-4, limit plate 4-5, insulate crossbeam 4-1-1, Insulate stringer 4-1-2, and insulate column 4-1-3, and insulate connection sheet 4-1-4, insulated bolt 4-1-5, insulated leg 4-1-6.
Specific embodiment
With reference to the accompanying drawing and specific example is illustrated technical solution of the present invention.But the present invention should not only be limited Within the example ranges.
In embodiment as shown in Figure 1, all insulation integrated capacitor is mainly gone out by fuel tank 1, fuel tank upper cover 2, A, B, C three-phase Thread casing 3, capacitor core body 4, insulating trip 5 and insulating oil 6 form.
Wherein capacitor core body 4 is placed among fuel tank 1, and surrounding is limited by insulating trip 5, guarantees capacitor core body 4 It is fixed in fuel tank 1;Insulating oil 6 is injected by the oil filler point in fuel tank upper cover 2 between capacitor core body 4 and fuel tank 1, absolutely Edge oil plays the effects of insulation and cooling;4 connecting line of capacitor core body is drawn out to oil by A, B, C three-phase outlet casing tube 3 simultaneously Outside case, realization is connected with external electrical wiring.
In first embodiment as shown in Figure 2, capacitor core body 4 of the present invention mainly by all insulation frame 4-1, unit every Plate 4-2, capacitor unit 4-3, connecting wire 4-4, limit plate 4-5 composition.
Capacitor unit 4-3 generallys use m*n, and (m is the number of plies, and n is every layer capacitor unit number, can be held according to capacitor Amount requires selection m and n) form is arranged.
Wherein this example uses 2*6 unit arrangement, and capacitor unit uses insulation crust.Capacitor unit layering is put It sets on all insulation frame 4-1, electrical connection is realized by connecting wire 4-4 between each capacitor unit 4-3, while every layer each It is separated and positions by cell separators 4-2 between neighboring capacitors unit, and guarantee to stay between neighboring capacitors unit 4-3 There is insulating oil channel, insulating oil circulates in the channel in capacitor operational process, and then plays as capacitor unit 4-3 drop Temperature effect.Cell separators are stuck on limit plate 4-5 by cutting concave indentation at its both ends, while passing through capacitor unit Certain expansion occurs after immersion oil to fix.
It is every in all insulation frame 4-1 to guarantee that capacitor unit 4-3 does not fall out all insulation frame 4-1 in transportational process A limit plate 4-5 is respectively installed in layer two sides, and limit plate and column corresponding position process tapped through hole, by insulated bolt by limit plate It is fixed on column.
In first embodiment as shown in Figure 3, all insulation frame 4-1 using glass fiber compound material profile layered splicing and At.Every layer of all insulation frame by after insulation crossbeam 4-1-1 and insulation stringer 4-1-2 splicing by insulation connection sheet 4-1-4 and exhausted Edge bolt 4-1-5 is attached, then each layer frame and insulation column 4-1-3 are assembled into entire all insulation frame, column and each Layer frame is also by insulation connection sheet and insulated bolt connection.Each insulation crossbeam, insulation stringer, insulation column, insulation connection Piece and insulated bolt bonding strength are analyzed by finite element stimulation, and intensity, rigidity meet design and use requirement.
The material of Vierendeel girder (including insulation crossbeam, insulation stringer and the column that insulate) is glass fiber compound material profile, The material and cross sectional shape of all profiles, size uniformity cause, and only profile length is different, when being convenient for frame manufacture raw material production and Assembling.
Specific customization section is not used for conventional rectangular section in the profile that Vierendeel girder uses, and cross sectional shape is simple, general, Conventional profile pultrude process can be used to be produced.
Frame splicing position is attached using insulation connection sheet 4-1-4, and connection type is two-sided clip type, frame connection The load at position mainly passes through connection sheet and is shared, mitigate connecting portion bolt it is loaded, it is ensured that frame attaching portion position it is strong Degree and rigidity.
Insulation connection sheet structure type, the uniform specification of connecting portion of the same race, entire frame is only with a few connection Piece simplifies convenient for number of molds when insulation connection sheet production, reduces production cost.
Since in capacitor long-time use process, insulating oil constantly can slowly generate impurity under high temperature high voltage.With Increasing for deposit, impurity can release insulating oil and be deposited on 1 bottom of fuel tank, if capacitor core body 4 is directly placed at fuel tank 1 On bottom plate, impurity can have an adverse effect to capacitor electric property.For the shadow to capacitor core body for solving insulating oil impurity It rings, increases by one group of insulated leg 4-1-6 in the capacitor all insulation bottom frame 4-1.
The cell separators 4-2, limit plate 4-5, insulation connection sheet 4-1-4, insulated bolt 4-1-5 and insulated leg 4-1- 6 materials are all glass fiber compound material with all insulation Vierendeel girder, guarantee that the material meets related want to the compatibility of insulating oil It asks.
In first embodiment as shown in Figure 4, the main installation process of all insulation integrated capacitor includes: (1) assembling capacitor Device core all insulation frame;(2) capacitor unit is placed into all insulation frame;(3) installation unit partition and limit plate, to electricity Container unit fix and unit between conducting wire connect;(4) capacitor core body lifting is put into fuel tank;(5) capacitor core body Insulating trip is packed between fuel tank, for capacitor core body to be fixed, while by capacitor internal wiring and outlet casing tube Connection;(6) fuel tank upper cover is installed;(7) to fuel tank injection capacitor insulation oil.
Wherein first three step is capacitor core body assembling process to all insulation integrated capacitor during the installation process, and rear 3 step is Capacitor core body is packed into fuel tank, and the process oil-filled to fuel tank.Compared with traditional metal frame, the main area of installation process It is not the assemble method of capacitor core body, therefore emphasis of the present invention says all insulation integrated capacitor core installation process It is bright.
In step (1), the method for assembling capacitor core body all insulation frame are as follows: all insulation frame is multilayered structure form, Every layer of structure type is the same, and when assembling all insulation frame, every layer is used as a junior unit, first splices each layer junior unit, then Each layer junior unit is connected by insulation connection sheet with insulated bolt with insulation column, finally installs and insulate in bottom corresponding position Support is fixed with insulated bolt, completes the assembling of entire all insulation frame.
In step (2), capacitor unit is placed into the method in all insulation frame are as follows: all insulation frame will after being installed Capacitor unit is successively pushed into frame corresponding position from all insulation frame facet one by one.
In step (3), installation unit partition and limit plate, while conducting wire between capacitor unit being attached, method are as follows: Cell separators are stuck on limit plate by cutting concave indentation at its both ends, while by occurring after capacitor unit immersion oil Certain expansion fixes;One limit plate, limit plate and insulation column phase are installed in every layer of two sides of all insulation frame It answers position to process tapped through hole, limit plate is fixed on insulation column by insulated bolt.
In the present invention, there are two types of the fixed forms that capacitor unit is fixed in all insulation frame: one is pass through limit Plate is fixed in all insulation frame, referring to first embodiment as shown in Figure 2;Another kind is utilized on capacitor unit shell The mounting flange with mounting hole is processed, is fixed on all insulation frame corresponding position by insulated bolt, referring to such as Fig. 5 institute The second embodiment shown.
In second embodiment as shown in Figure 5, capacitor unit 4-3 uses the processing band peace on capacitor unit insulation crust The mounting flange for filling hole, is fixed on the corresponding position all insulation frame 4-1 by insulated bolt, in this case, can be with Cell separators 4-2 and limit plate 4-5 is omitted, setting mounting hole is then needed on the corresponding position all insulation frame 4-1.
For the installation method of capacitor as shown in Figure 4, in a second embodiment, installation steps (3) should then be changed are as follows: By the mounting flange on insulated bolt and capacitor unit insulation crust, capacitor unit is fixed on all insulation frame, And conducting wire unit is attached.
The above embodiments are only used to illustrate and not limit the technical solutions of the present invention, although above-described embodiment to the present invention into Gone detailed description, the related technical personnel of this field it is understood that can modify to the present invention or replace on an equal basis, but Any modification and part replacement for not departing from spirit and scope of the invention should all be covered in scope of the presently claimed invention.

Claims (9)

1. using all insulation frame integrated capacitor of insulation crust capacitor unit, comprising: fuel tank, A, B, C three-phase outlet Casing, capacitor core body and insulating oil, capacitor core body are placed among the fuel tank full of insulating oil, A, B, C three-phase outlet casing tube It is mounted on fuel tank on lid, which is characterized in that the capacitor core body includes all insulation frame and several electricity for being placed in frame Container unit, the capacitor unit use insulation crust, and capacitor unit is fixed in all insulation frame by limit plate, or Person uses processes the mounting flange with mounting hole on capacitor unit shell, is fixed on all insulation frame phase by insulated bolt It answers on position, all insulation frame uses glass fiber compound material, and frame is carried out using insulation connection sheet and insulated bolt Connection, entire frame realize all insulation, and insulating oil uses capacitor oil;
The all insulation frame is formed using glass fiber compound material profile layered splicing, chassis body include insulation crossbeam, Insulate stringer, insulation column, and every layer of frame is by passing through insulation connection sheet and insulated bolt after insulation crossbeam and insulation stringer splicing It is fixedly connected, then each layer frame and insulation column is assembled into entire all insulation frame, insulation column and each layer frame are logical Cross insulation connection sheet and insulated bolt connection.
2. all insulation frame integrated capacitor according to claim 1 using insulation crust capacitor unit, special Sign is that the capacitor core body includes all insulation frame, cell separators, capacitor unit, connecting wire, limit plate, capacitor The layering of device unit is shelved on all insulation frame, is realized and is electrically connected by connecting wire between each capacitor unit, while every Be separated and position by cell separators between each neighboring capacitors unit of layer, and guarantee between neighboring capacitors unit there are Insulating oil channel, cell separators are stuck on limit plate by cutting concave indentation at its both ends, while passing through capacitor list Certain expansion occurs after first immersion oil to fix.
3. all insulation frame integrated capacitor according to claim 1 using insulation crust capacitor unit, special Sign is, the glass fiber compound material type that each insulation crossbeam, insulation stringer and the column that insulate of all insulation frame use The material of material, section shape and size are consistent in addition to profile length is different.
4. all insulation frame integrated capacitor according to claim 3 using insulation crust capacitor unit, special Sign is that the profile cross sectional shape that each insulation crossbeam, insulation stringer and the insulation column of all insulation frame use is rectangle Section.
5. all insulation frame integrated capacitor according to claim 1 using insulation crust capacitor unit, special Sign is that all insulation frame uses multilayered structure form, and every layer of structure type is the same.
6. all insulation frame integrated capacitor according to claim 1 using insulation crust capacitor unit, special Sign is that a limit plate is installed in every layer of two sides of all insulation frame, and limit plate and insulation column corresponding position process screw thread Limit plate is fixed on insulation column by through-hole by insulated bolt.
7. a kind of all insulation frame set using insulation crust capacitor unit described in any item according to claim 1~6 The installation method of formula capacitor, which is characterized in that the installation method includes:
(1) capacitor core body all insulation frame is assembled;
(2) capacitor unit is placed into all insulation frame;
(3) installation unit partition and limit plate, to capacitor unit fix and unit between connecting wire connect;Or It is that capacitor unit is fixed on by all insulation frame by the mounting flange on insulated bolt and capacitor unit insulation crust On, and conducting wire unit is attached.
8. the installation of all insulation frame integrated capacitor according to claim 7 using insulation crust capacitor unit Method, which is characterized in that in step (1), the method for assembling capacitor core body all insulation frame are as follows: all insulation frame is multilayer knot Configuration formula, every layer of structure type is the same, and when assembling all insulation frame, every layer is used as a junior unit, first spells each layer junior unit It connects, then each layer junior unit is connected by insulation connection sheet with insulated bolt with insulation column, finally in all insulation framework bottom Layer installation insulated leg, is fixed with insulated bolt, completes the assembling of entire all insulation frame.
9. the installation of all insulation frame integrated capacitor according to claim 7 using insulation crust capacitor unit Method, which is characterized in that in step (2), capacitor unit is placed into the method in all insulation frame are as follows: all insulation frame installation Capacitor unit is successively pushed into frame corresponding position from all insulation frame facet one by one after the completion.
CN201810094312.1A 2018-01-31 2018-01-31 The all insulation frame integrated capacitor and installation method of insulation crust junior unit Active CN108511192B (en)

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CN111128544B (en) * 2020-01-02 2021-05-18 柯贝尔电能质量技术(上海)有限公司 Insulating pot body
CN111540623A (en) * 2020-04-28 2020-08-14 江苏图腾电气科技有限公司 Assembly method of modular capacitor bank

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CN206639699U (en) * 2017-04-26 2017-11-14 合容电气股份有限公司 A kind of 110kV Assembled high-voltage shunted capacitors device

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JP2009021376A (en) * 2007-07-11 2009-01-29 Nissin Electric Co Ltd Dc power supply unit
CN201298455Y (en) * 2008-09-25 2009-08-26 合阳电力电容器制造有限责任公司 An aggregate shunt capacitor
CN103441513A (en) * 2013-08-14 2013-12-11 合容电气股份有限公司 Assembling high-voltage high-capacity power capacitor
CN104867675A (en) * 2014-12-31 2015-08-26 刘瑞云 Capacitor core-insulated assembly type capacitor
CN206639699U (en) * 2017-04-26 2017-11-14 合容电气股份有限公司 A kind of 110kV Assembled high-voltage shunted capacitors device

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