CN108508057B - Low-voltage phase balance experimental device and online sampling and measuring method - Google Patents
Low-voltage phase balance experimental device and online sampling and measuring method Download PDFInfo
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Abstract
本发明提供了一种低压相平衡实验装置及在线取样测量方法,可在低压环境下实现相平衡数据测量和在线取样,使实验或工业过程连续运行而不受干扰,可适用于石油、化学、冶金等实验工业过程中,为其提供精确的流体相平衡实验数据,为过程工业的设计、操作、控制和优化提供基础物性数据。
The invention provides a low-pressure phase balance experiment device and an online sampling measurement method, which can realize phase balance data measurement and online sampling in a low-pressure environment, so that experiments or industrial processes can run continuously without interference, and can be applied to experimental industrial processes such as petroleum, chemistry, and metallurgy, providing accurate fluid phase balance experimental data, and providing basic physical property data for design, operation, control and optimization of process industries.
Description
技术领域technical field
本发明涉及石油、化学、冶金工业领域的实验数据测试领域,尤其涉及一种低压相平衡实验装置及在线取样测量方法。The invention relates to the field of experimental data testing in the fields of petroleum, chemical and metallurgical industries, in particular to a low-pressure phase balance experimental device and an online sampling measurement method.
背景技术Background technique
流体相平衡性质是工业过程的设计、操作、控制和优化不可或缺的基础物性,它决定着工艺过程模拟计算的正确性和精度,如在分离塔的计算中,精馏塔的理论板数、操作回流比等重要参数都和相平衡性质息息相关,而且精馏、萃取、吸收、浸取都是工业过程的基本单元操作,对其任何的研究均要基于相应系统的相平衡物性。The fluid phase equilibrium property is an indispensable basic physical property for the design, operation, control and optimization of industrial processes. It determines the correctness and accuracy of process simulation calculations. For example, in the calculation of separation towers, important parameters such as the theoretical plate number and operating reflux ratio of the distillation column are closely related to the phase equilibrium properties. Moreover, rectification, extraction, absorption, and leaching are the basic unit operations of industrial processes. Any research on them must be based on the phase equilibrium properties of the corresponding system.
流体相平衡性质可以通过理论的热力学方法获得,如经验关联、活度系数、状态方程等方法。随着计算化学技术的进步,也已开发了相平衡性质的预测模型,如COSMO-RS、COSMO-SAC等。然而,虽然模型方法可以获得流体相平衡性质,但是其必须基于实验数据,否则就无法知晓模型方法是否正确,且很多模型方法中特征参数均通过回归实验数据获得,因此通过实验方法测量不同条件下真实的相平衡数据至关重要。Fluid phase equilibrium properties can be obtained by theoretical thermodynamic methods, such as empirical correlation, activity coefficient, state equation and other methods. With the advancement of computational chemistry techniques, predictive models for phase equilibrium properties have also been developed, such as COSMO-RS, COSMO-SAC, etc. However, although the model method can obtain the fluid phase equilibrium properties, it must be based on experimental data, otherwise it is impossible to know whether the model method is correct, and the characteristic parameters in many model methods are obtained by regression experimental data, so it is very important to measure the real phase equilibrium data under different conditions by experimental methods.
对流体相平衡性质的测量,根据不同实验方法或获得的数据类型,可将其分为静态法、循环方法或等温、等压平衡法等。流体相平衡发展至今,文献中已经公开了海量的实验数据,包括低压、常压和高压数据,尤其以常压数据最为广泛,因为常压流体相平衡的测量不涉及压力的平衡和控制、低压样品的采集等问题,其直接在大气环境中进行实验。对于低压系统(即实验系统内部压力低于大气压力),则必须考虑压力如何恒定、样品如何采集、如何尽可能减小外界的扰动等,而这些技术问题则直接影响流体相平衡性质测量的准确性。The measurement of fluid phase equilibrium properties can be divided into static method, circulation method or isothermal and isobaric equilibrium method according to different experimental methods or data types obtained. Since the development of fluid phase balance, a large amount of experimental data has been published in the literature, including low pressure, normal pressure and high pressure data, especially the data of normal pressure is the most extensive, because the measurement of normal pressure fluid phase balance does not involve pressure balance and control, collection of low pressure samples, etc., and the experiment is carried out directly in the atmospheric environment. For low-pressure systems (that is, the internal pressure of the experimental system is lower than atmospheric pressure), it is necessary to consider how to keep the pressure constant, how to collect samples, and how to minimize external disturbances, etc., and these technical issues directly affect the accuracy of the measurement of fluid phase equilibrium properties.
在实验工作中,由于物系的特殊性,常常需要在低压下进行实验操作。然而,无论在实际工业生产中还是在实验室的研究中,必须定时或在一定条件下对样品进行分析,但在装置连续运行的情况下如何获得有效的样品用于分析则是持续的难题。目前,无论是在工业还是实验室中,对于压力高于大气压的样品,一般通过取样瓶直接取样,但是当压力过高时,在取样时样品会发生闪蒸,从而使得所获得的样品不能代表原来的组成成分。对于低压下的样品,由于待取样品的压力较低,其无法直接进入取样瓶,取样前必须保持样品瓶内压力不大于系统压力,这使得低压样品取样较为复杂,且要具有很高的密封性。In experimental work, due to the particularity of the material system, it is often necessary to conduct experimental operations under low pressure. However, no matter in actual industrial production or in laboratory research, samples must be analyzed regularly or under certain conditions, but how to obtain effective samples for analysis in the case of continuous operation of the device is a continuous problem. At present, whether it is in industry or in the laboratory, for samples with a pressure higher than atmospheric pressure, it is generally directly sampled through a sampling bottle, but when the pressure is too high, the sample will flash during sampling, so that the obtained sample cannot represent the original composition. For samples under low pressure, due to the low pressure of the sample to be taken, it cannot directly enter the sampling bottle. Before sampling, the pressure in the sample bottle must be kept not greater than the system pressure, which makes the sampling of low-pressure samples more complicated and requires high sealing.
为了在低压相平衡实验中,便于在低压环境下实现在线取样,使实验或工业过程连续运行而不受干扰,并获得准确的流体相平衡数据,尤其是汽液相平衡数据,有必要设计一种低压相平衡实验装置及在线取样方法。In order to facilitate the realization of on-line sampling in a low-pressure environment in the low-pressure phase balance experiment, to make the experiment or industrial process run continuously without interference, and to obtain accurate fluid phase balance data, especially the vapor-liquid phase balance data, it is necessary to design a low-pressure phase balance experiment device and an online sampling method.
发明内容Contents of the invention
本发明要解决的技术问题是:为了克服现有技术之不足,本发明提供一种在低压环境下实现相平衡测量和在线取样,使实验或工业过程连续运行而不受干扰,可适用于石油、化学、冶金等实验工业过程中,为其提供精确的流体相平衡实验数据,为过程工业的设计、操作、控制和优化提供基础物性数据的一种低压相平衡实验装置及在线取样测量方法。The technical problem to be solved by the present invention is: in order to overcome the deficiencies of the prior art, the present invention provides a low-pressure phase balance experimental device and an online sampling measurement method that can realize phase balance measurement and online sampling in a low-pressure environment, so that experiments or industrial processes can run continuously without interference.
本发明解决其技术问题所采用的技术方案是:一种低压相平衡实验装置的,包括蒸馏平衡系统、冷却循环系统和稳压自动控制系统,所述蒸馏平衡系统与冷却循环系统上部之间通过循环冷却器管路连通、蒸馏平衡系统与冷却循环系统的底部之间通过回液管管路连通,所述的冷却循环系统内具有压力平衡导管,所述压力平衡导管顶部伸出冷却循环系统上顶部并分别具有测压口和稳压系统接口,所述的稳压系统接口连通有稳压自动控制系统;所述冷却循环系统底部具有取样口,所述回液管端部与取样口连接,所述取样口对应回液管另一侧具有在线取样接口,所述的蒸馏平衡系统下部侧壁同样具有在线取样接口,所述的在线取样接口上固定连接有取样装置;所述的取样装置包括接样组件、增压组件和真空组件,所述的在线取样接口处连通有在线取样压力管路,所述接样组件包括密封固定连通在在线取样接口下方的接液管紧固螺母和连接在接液管紧密螺母下的在线接液管,所述的增压组件则包括与在线取样压力管路连通的放空口和增压阀,所述的真空组件则包括真空系统和与在线取样压力管路连通的取样器压力控制阀,所述的真空系统通过真空系统接口连接在取样器压力控制阀下端。The technical solution adopted by the present invention to solve the technical problem is: a low-pressure phase balance experimental device, including a distillation balance system, a cooling circulation system and an automatic pressure stabilization control system. The distillation balance system is connected to the upper part of the cooling circulation system through a circulation cooler pipeline, and the distillation balance system is connected to the bottom of the cooling circulation system through a liquid return pipeline. The cooling circulation system has a pressure balance conduit. There is a sampling port at the bottom of the cooling circulation system, and the end of the liquid return pipe is connected to the sampling port. The other side of the liquid return pipe corresponding to the sampling port has an online sampling port. The lower side wall of the distillation balance system also has an online sampling port. The online liquid pipe under the tight nut of the liquid pipe, the booster assembly includes a vent port and a booster valve connected to the online sampling pressure line, the vacuum assembly includes a vacuum system and a sampler pressure control valve connected to the online sampling pressure line, and the vacuum system is connected to the lower end of the sampler pressure control valve through a vacuum system interface.
蒸馏平衡系统包括圆筒状的蒸馏本体,所述蒸馏本体顶部和侧壁内分别固定有测温套管,蒸馏本体对应侧壁测温套管的底部位置的周向侧壁上开有加样口,蒸馏本体顶部内测温套管下方固定有阻液管,蒸馏本体侧壁内测温套管底部则固定有喷液盘管,所述喷液盘管下方固定有流体罩,所述流体罩与蒸馏本体底部之间为平衡器沸腾室,所述平衡器沸腾室内具有搅拌装置,平衡器沸腾室顶部对应蒸馏本体侧壁开有蒸馏取样口,所述的平衡器沸腾室内固定有与外部连通的引气管,所述引气管内设有引气阀。The distillation balance system includes a cylindrical distillation body, the top and side walls of the distillation body are respectively fixed with temperature measuring sleeves, a sample inlet is opened on the circumferential side wall of the distillation body corresponding to the bottom position of the side wall temperature measuring sleeve, a liquid blocking tube is fixed below the temperature measuring sleeve on the top of the distillation body, a liquid spray coil is fixed at the bottom of the temperature measurement sleeve inside the side wall of the distillation body, and a fluid cover is fixed below the liquid spray coil. A distillation sampling port is opened on the top of the boiling chamber corresponding to the side wall of the distillation body. An air induction pipe communicating with the outside is fixed in the boiling chamber of the balancer, and an air induction valve is arranged in the air induction pipe.
搅拌装置可为机械搅拌器或者磁力搅拌器。在平衡器沸腾室底部需设计加热系统,加热系统可采用电加热、水/油浴夹套加热、盘管加热方式,温度操作范围为室温至120℃,优选温度范围为室温至90℃。喷液盘管高度范围为40mm至80mm。加入样品的液面高度必须高于流体罩顶点10mm至50mm。喷液盘管出口正对蒸馏本体侧壁内测温套管底部。冷却介质流量使通过液滴管滴出的液滴速率不大于120滴每分钟。The stirring device can be a mechanical stirrer or a magnetic stirrer. A heating system needs to be designed at the bottom of the boiling chamber of the balancer. The heating system can adopt electric heating, water/oil bath jacket heating, and coil heating. The operating temperature range is from room temperature to 120°C, and the preferred temperature range is from room temperature to 90°C. The spray coil height ranges from 40mm to 80mm. The liquid level at which the sample is added must be 10mm to 50mm above the apex of the fluid shield. The outlet of the liquid spray coil is facing the bottom of the temperature measuring sleeve in the side wall of the distillation body. The flow rate of the cooling medium is such that the rate of droplets dripping out through the dropper is not greater than 120 drops per minute.
稳压自动控制系统包括控制器和通过稳压系统接口与蒸馏平衡系统连接的稳压缓冲罐,所述稳压缓冲罐与稳压系统接口之间的管路上依次连接有第二调节阀和电磁阀,所述稳压缓冲罐顶部具有压力表和放空口,所述稳压缓冲罐两端分别连通有补压组件和减压组件;所述补压组件包括依次连接的压力源、减压阀、电磁阀和第三调节阀,第三调节阀与稳压缓冲罐管路连通,所述的减压组件包括依次连接的第一调节阀、电磁阀和真空泵,所述减压组件还包括与第一调节阀并联的球阀;所述测压口和稳压缓冲罐上分别连接有压力传感器。The pressure stabilization automatic control system includes a controller and a pressure stabilization buffer tank connected to the distillation balance system through a pressure stabilization system interface. The pipeline between the pressure stabilization buffer tank and the pressure stabilization system interface is sequentially connected with a second regulating valve and a solenoid valve. The top of the pressure stabilization buffer tank has a pressure gauge and a vent port. Valve, solenoid valve and vacuum pump, the decompression assembly also includes a ball valve connected in parallel with the first regulating valve; pressure sensors are respectively connected to the pressure measuring port and the pressure stabilizing buffer tank.
冷却循环系统为盘管冷凝器,循环冷却器为夹套冷凝器。盘管冷凝器、夹套冷凝器的冷却介质为循环水、热水或导热油。The cooling cycle system is a coil condenser, and the circulating cooler is a jacket condenser. The cooling medium of coil condenser and jacket condenser is circulating water, hot water or heat transfer oil.
待一定量的实验样品通过加样口加入蒸馏平衡系统、系统压力达到目标值后,通过电加热对样品进行加热,加热方式可为外加热或内加热,加热的同时进行搅拌。液体沸腾后,沸腾的流体在液流罩强制作用下从喷液盘管中喷出,后汽液两相在阻液管内分离,液相回到平衡器沸腾室和主体混合,气相流入冷却循环系统。After a certain amount of experimental sample is added to the distillation equilibrium system through the sample inlet and the system pressure reaches the target value, the sample is heated by electric heating. The heating method can be external heating or internal heating, and stirring is carried out while heating. After the liquid boils, the boiling fluid is ejected from the liquid spray coil under the force of the liquid flow cover, and then the vapor and liquid phases are separated in the liquid resistance tube, the liquid phase returns to the boiling chamber of the balancer to mix with the main body, and the gas phase flows into the cooling circulation system.
通过两个在线取样接口和与在线取样接口连接的取样装置,可实现在线取样,分别对气体和液体进行在线取样,实现不同水平压力汽液相平衡实验的连续操作,使实验或工业过程连续运行而不受干扰。Through two online sampling ports and a sampling device connected to the online sampling port, online sampling can be realized, and online sampling of gas and liquid can be carried out separately, so as to realize the continuous operation of vapor-liquid phase equilibrium experiment at different levels of pressure, so that the experiment or industrial process can run continuously without interference.
一种低压相平衡实验装置的在线取样测量方法,包括如下测量步骤:An online sampling measurement method of a low-pressure phase balance experimental device, comprising the following measurement steps:
A、检查各调节阀和电磁阀的状态,确认各调节阀和电磁阀位置状态正确后通过加样口加入约300ml的实验样品,关闭加样口真空阀门;A. Check the status of each regulating valve and solenoid valve, confirm that the position and state of each regulating valve and solenoid valve are correct, add about 300ml of experimental samples through the sample port, and close the vacuum valve of the sample port;
B、关闭稳压缓冲罐的所有调节阀和电磁阀,同时启动控制器;B. Close all regulating valves and solenoid valves of the pressure-stabilizing buffer tank, and start the controller at the same time;
C、打开真空泵,真空泵稳定运行后缓慢打开球阀;C. Turn on the vacuum pump, and slowly open the ball valve after the vacuum pump runs stably;
D、观察稳压缓冲罐顶部的压力表,当该值接近实验目标值时,逐渐关闭球阀和打开第一调节阀和第三调节阀;D. Observe the pressure gauge on the top of the pressure-stabilizing buffer tank. When the value is close to the experimental target value, gradually close the ball valve and open the first regulating valve and the third regulating valve;
E、待稳压缓冲罐压力达到并稳定在目标值后,缓慢打开第二调节阀,使实验系统的压力达到目标值;E. After the pressure of the pressure-stabilizing buffer tank reaches and stabilizes at the target value, slowly open the second regulating valve to make the pressure of the experimental system reach the target value;
F、整个系统稳定后,缓慢加热平衡器沸腾室,使体系温度逐渐上升;F. After the whole system is stable, slowly heat the boiling chamber of the balancer to gradually increase the temperature of the system;
G、加热同时打开搅拌装置和引气管上的引气阀;G. Open the stirring device and the bleed air valve on the bleed pipe while heating;
H、平衡器沸腾室内的液体沸腾后,调节加热负荷,保持体系温度恒定,同时观察冷却循环系统的的回流量,回流速度不大于120滴/分钟;H. After the liquid in the boiling chamber of the balancer boils, adjust the heating load to keep the system temperature constant, and at the same time observe the reflux rate of the cooling circulation system, and the reflux rate is not greater than 120 drops/min;
I、系统稳定30分钟后,每隔5分钟读取温度和压力实验值,共读取10组,取平均值;I. After the system is stable for 30 minutes, read the temperature and pressure experimental values every 5 minutes, read 10 groups in total, and take the average value;
J、调整控制压力的目标值,进行下个实验点的测量。J. Adjust the target value of the control pressure and measure the next experimental point.
本发明的有益效果是,本发明提供的一种低压相平衡实验装置及在线取样方法,可在低压环境下实现在线取样,使实验或工业过程连续运行而不受干扰,可适用于石油、化学、冶金等实验工业过程中,为其提供精确的流体相平衡实验数据,为过程工业的设计、操作、控制和优化提供基础物性数据。The beneficial effects of the present invention are that the low-pressure phase balance experimental device and online sampling method provided by the present invention can realize online sampling in a low-pressure environment, so that experiments or industrial processes can run continuously without interference, and can be applied to experimental industrial processes such as petroleum, chemistry, and metallurgy, providing accurate fluid phase equilibrium experimental data for them, and providing basic physical property data for design, operation, control and optimization of process industries.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明蒸馏平衡系统及冷却循环系统的结构示意图。Fig. 1 is a structural schematic diagram of a distillation equilibrium system and a cooling circulation system of the present invention.
图2是本发明的压力控制系统流程图。Fig. 2 is a flow chart of the pressure control system of the present invention.
图3是本发明取样装置的结构示意图。Fig. 3 is a schematic structural view of the sampling device of the present invention.
图4是图3中B-B的剖视图。Fig. 4 is a sectional view of B-B in Fig. 3 .
图5是本发明所测纯物质饱和蒸气压和文献值对比图。Fig. 5 is a comparison chart of the saturated vapor pressure of the pure substance measured by the present invention and the literature value.
图6是本发明所测四氯乙烯和1-丁醇二元混合物在绝对压力为6kPa时的汽液平衡数据与文献对比的相平衡的T-x(y)图。Fig. 6 is the T-x(y) diagram of the vapor-liquid equilibrium data of the tetrachlorethylene and 1-butanol binary mixture measured in the present invention when the absolute pressure is 6kPa and the phase equilibrium compared with the literature.
图7是四氯乙烯和1-丁醇二元混合物在绝对压力为6kPa时的汽液平衡数据与文献对比的相平衡的x-y图。Figure 7 is an x-y diagram of the phase equilibrium between the vapor-liquid equilibrium data and the literature comparison of the binary mixture of tetrachlorethylene and 1-butanol at an absolute pressure of 6kPa.
图中1、回液管 2、压力平衡导管 3、冷却循环系统 4、循环冷却器 5、测压口 6、稳压系统接口 7、取样口 8、在线取样接口 9、接液管紧密螺母 10、在线接液管 11、在线取样压力管路 12、放空口 13、增压阀 14、取样器压力控制阀 15、蒸馏本体 16、测温套管 17、加样口 18、阻液管19、喷液盘管 20、流体罩 21、平衡器沸腾室 22、搅拌装置 23、蒸馏取样口 24、稳压缓冲罐 25、第二调节阀 26、电磁阀 27、压力表 28、放空口 29、压力源 30、减压阀 31、第三调节阀 32、第一调节阀 33、真空泵 34、球阀 35、压力传感器 36、引气管。In the figure 1, liquid return pipe 2, pressure balance conduit 3, cooling circulation system 4, circulating cooler 5, pressure measuring port 6, pressure stabilizing system port 7, sampling port 8, online sampling port 9, tight nut of liquid receiving pipe 10, online liquid receiving pipe 11, online sampling pressure line 12, vent port 13, booster valve 14, sampler pressure control valve 15, distillation body 16, temperature measuring sleeve 17, sampling port 18. Liquid blocking pipe 19, liquid spray coil 20, fluid cover 21, balancer boiling chamber 22, stirring device 23, distillation sampling port 24, pressure stabilizing buffer tank 25, second regulating valve 26, solenoid valve 27, pressure gauge 28, vent port 29, pressure source 30, pressure reducing valve 31, third regulating valve 32, first regulating valve 33, vacuum pump 34, ball valve 35, pressure sensor 36 , bleed pipe.
具体实施方式Detailed ways
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, so they only show the configurations related to the present invention.
如图1至图4所示的一种低压相平衡实验装置,是本发明最优实施例,包括蒸馏平衡系统、冷却循环系统3和稳压自动控制系统。A low-pressure phase balance experimental device as shown in Figures 1 to 4 is the optimal embodiment of the present invention, including a distillation balance system, a cooling cycle system 3 and an automatic control system for pressure stabilization.
所述蒸馏平衡系统与冷却循环系统3上部之间通过循环冷却器4管路连通、蒸馏平衡系统与冷却循环系统3的底部之间通过回液管1管路连通,所述的冷却循环系统3内具有压力平衡导管2,所述压力平衡导管2顶部伸出冷却循环系统3上顶部并分别具有测压口5和稳压系统接口6,所述的稳压系统接口6连通有稳压自动控制系统;所述冷却循环系统3底部具有取样口7,所述回液管1端部与取样口7连接,所述取样口7对应回液管1另一侧具有在线取样接口8,所述的蒸馏平衡系统下部侧壁同样具有在线取样接口8,所述的在线取样接口8上固定连接有取样装置;所述的取样装置包括接样组件、增压组件和真空组件,所述的在线取样接口8处连通有在线取样压力管路11,所述接样组件包括密封固定连通在在线取样接口8下方的接液管紧固螺母和连接在接液管紧密螺母9下的在线接液管10,所述的增压组件则包括与在线取样压力管路11连通的放空口2812和增压阀13,所述的真空组件则包括真空系统和与在线取样压力管路11连通的取样器压力控制阀14,所述的真空系统通过真空系统接口连接在取样器压力控制阀14下端。The distillation balance system is communicated with the upper part of the cooling circulation system 3 through the circulating cooler 4 pipelines, and the distillation balance system is connected with the bottom of the cooling circulation system 3 through the liquid return pipe 1 pipeline. The cooling circulation system 3 has a pressure balance conduit 2. The top of the pressure balance conduit 2 protrudes from the top of the cooling circulation system 3 and has a pressure measurement port 5 and a pressure stabilization system interface 6. The pressure stabilization system interface 6 is connected with a pressure stabilization automatic control system; The other side of the sampling port 7 corresponding to the liquid return pipe 1 has an online sampling interface 8, and the lower side wall of the distillation balance system also has an online sampling interface 8, and the online sampling interface 8 is fixedly connected with a sampling device; 10. The pressurization assembly includes a vent port 2812 and a booster valve 13 communicated with the online sampling pressure pipeline 11, and the vacuum assembly includes a vacuum system and a sampler pressure control valve 14 communicated with the online sampling pressure pipeline 11. The vacuum system is connected to the lower end of the sampler pressure control valve 14 through a vacuum system interface.
冷却循环系统3为盘管冷凝器,循环冷却器4为夹套冷凝器。盘管冷凝器、夹套冷凝器的冷却介质为循环水、热水或导热油。冷却介质根据实际实验体系性质的不同可以选择冷水、温水或其它低温介质,目的是将从蒸馏平衡系统来的汽相在系统的压力条件下冷却为液体,并通过自然流动的方式回流至沸腾室。在冷却循环系统3,设置有液体收集器,便于样品的收集和分析。The cooling circulation system 3 is a coil condenser, and the circulation cooler 4 is a jacket condenser. The cooling medium of coil condenser and jacket condenser is circulating water, hot water or heat transfer oil. The cooling medium can be cold water, warm water or other low-temperature medium according to the different properties of the actual experimental system. The purpose is to cool the vapor phase from the distillation equilibrium system to liquid under the pressure of the system, and return it to the boiling chamber through natural flow. In the cooling circulation system 3, a liquid collector is provided to facilitate sample collection and analysis.
蒸馏平衡系统包括圆筒状的蒸馏本体15,所述蒸馏本体15顶部和侧壁内分别固定有测温套管16,蒸馏本体15对应侧壁测温套管16的底部位置的周向侧壁上开有加样口17,蒸馏本体15顶部内测温套管16下方固定有阻液管18,蒸馏本体15侧壁内测温套管16底部则固定有喷液盘管19,所述喷液盘管19下方固定有流体罩20,所述流体罩20与蒸馏本体15底部之间为平衡器沸腾室21,所述平衡器沸腾室21内具有搅拌装置22,平衡器沸腾室21顶部对应蒸馏本体15侧壁开有蒸馏取样口23,所述的平衡器沸腾室21内固定有与外部连通的引气管36,所述引气管36内设有引气阀。搅拌装置22和引气管36可消除暴沸对实验的影响。The distillation balance system includes a cylindrical distillation body 15, the top and side walls of the distillation body 15 are respectively fixed with temperature measuring sleeves 16, the circumferential side wall of the distillation body 15 corresponding to the bottom position of the side wall temperature measuring sleeve 16 is provided with a sampling port 17, a liquid blocking tube 18 is fixed below the temperature measuring sleeve 16 in the top of the distillation body 15, and a liquid spray coil 19 is fixed at the bottom of the temperature measuring sleeve 16 in the side wall of the distillation body 15, and a fluid cover 2 is fixed below the liquid spray coil 19 0. There is a balancer boiling chamber 21 between the fluid cover 20 and the bottom of the distillation body 15. There is a stirring device 22 inside the balancer boiling chamber 21. A distillation sampling port 23 is opened on the top of the balancer boiling chamber 21 corresponding to the side wall of the distillation body 15. An air induction pipe 36 communicating with the outside is fixed in the balancer boiling chamber 21, and an air induction valve is arranged in the air induction pipe 36. Stirring device 22 and bleed pipe 36 can eliminate the impact of bumping on the experiment.
稳压自动控制系统包括控制器和通过稳压系统接口6与蒸馏平衡系统连接的稳压缓冲罐24,所述稳压缓冲罐24与稳压系统接口6之间的管路上依次连接有第二调节阀25和电磁阀26,所述稳压缓冲罐24顶部具有压力表27和放空口2812,所述稳压缓冲罐24两端分别连通有补压组件和减压组件;所述补压组件包括依次连接的压力源29、减压阀30、电磁阀26和第三调节阀31,第三调节阀31与稳压缓冲罐24管路连通,所述的减压组件包括依次连接的第一调节阀32、电磁阀26和真空泵33,所述减压组件还包括与第一调节阀32并联的球阀34;所述测压口5和稳压缓冲罐24上分别连接有压力传感器35。The pressure stabilization automatic control system includes a controller and a pressure stabilization buffer tank 24 connected to the distillation balance system through the pressure stabilization system interface 6. The pipeline between the pressure stabilization buffer tank 24 and the pressure stabilization system interface 6 is connected with a second regulator valve 25 and a solenoid valve 26 in sequence. The third regulating valve 31, the third regulating valve 31 is in communication with the pressure stabilizing buffer tank 24 pipelines, and the described decompression assembly includes the first regulating valve 32, solenoid valve 26 and vacuum pump 33 connected in sequence, and the described decompression assembly also includes a ball valve 34 connected in parallel with the first regulating valve 32; the pressure measuring port 5 and the stabilizing buffer tank 24 are respectively connected with a pressure sensor 35.
在具体实验或工业过程中,搅拌装置22可为机械搅拌器或者磁力搅拌器。在平衡器沸腾室21底部需设计加热系统,加热系统可采用电加热、水/油浴夹套加热、盘管加热方式,温度操作范围为室温至180℃,优选温度范围为室温至150℃。喷液盘管19高度范围为40mm至80mm。加入样品的液面高度必须高于流体罩20顶点10mm至50mm。喷液盘管19出口正对蒸馏本体15侧壁内测温套管16底部。冷却介质流量使通过液滴管滴出的液滴速率不大于120滴每分钟。In a specific experiment or industrial process, the stirring device 22 can be a mechanical stirrer or a magnetic stirrer. A heating system needs to be designed at the bottom of the boiling chamber 21 of the balancer. The heating system can adopt electric heating, water/oil bath jacket heating, and coil heating. The operating temperature range is from room temperature to 180°C, and the preferred temperature range is from room temperature to 150°C. The height range of the spray coil 19 is 40mm to 80mm. The height of the liquid level for adding the sample must be 10 mm to 50 mm higher than the apex of the fluid shield 20 . The outlet of the liquid spray coil 19 is facing the bottom of the temperature measuring sleeve 16 in the side wall of the distillation body 15 . The flow rate of the cooling medium is such that the rate of droplets dripping out through the dropper is not greater than 120 drops per minute.
一定量的实验样品通过加样口17加入蒸馏平衡系统、系统压力达到目标值后,通过电加热对样品进行加热,加热方式可为外加热或内加热,加热的同时进行搅拌。液体沸腾后,沸腾的流体在液流罩强制作用下从喷液盘管19中喷出,后汽液两相在阻液管18内分离,液相回到平衡器沸腾室21和主体混合,气相流入冷却循环系统3。A certain amount of experimental sample is added to the distillation equilibrium system through the sample inlet 17. After the system pressure reaches the target value, the sample is heated by electric heating. The heating method can be external heating or internal heating, and stirring is performed while heating. After the liquid boils, the boiling fluid is ejected from the liquid spray coil 19 under the force of the liquid flow cover, and then the vapor and liquid phases are separated in the liquid resistance pipe 18, and the liquid phase returns to the balancer boiling chamber 21 to mix with the main body, and the gas phase flows into the cooling circulation system 3.
在取样时,可通过在线取样装置进行,无需中断实验或工业过程。在线取样结构为球形接口,与待取样容器(冷却循环系统3底部取样口7或蒸馏平衡系统下部侧壁)连接,连接前关闭取样器压力控制阀14、放空阀和取样口7,同时将真空系统接口与真空系统相连;后缓慢打开取样器压力控制阀14,使取样装置内压力等于或略低于待取样容器(冷却循环系统3底部取样口7或蒸馏平衡系统下部侧壁)的压力并保持其压力不变;缓慢打开取样口7,使待取样容器(冷却循环系统3底部取样口7或蒸馏平衡系统下部侧壁)中的样品通过球形接口缓慢流入在线接液管10,在线接液管10中可提前放入溶剂以固定样品,当在线接液管10内的样品达到一定量后,关闭取样口7;再关闭取样器压力控制阀14后,缓慢打开增压阀13,使取样装置内压力恢复至大气压力,对空气敏感样品,可通过放空口2812通入保护氮气;最后通过取样口7取样分析,或通过接液管紧固螺母取出在线接液管10后再对样品进行进一步处理分析。When sampling, it can be carried out by an online sampling device without interrupting the experimental or industrial process. The online sampling structure is a spherical interface, which is connected to the container to be sampled (sampling port 7 at the bottom of the cooling circulation system 3 or the lower side wall of the distillation balance system). Before connecting, close the sampler pressure control valve 14, vent valve and sampling port 7, and connect the vacuum system interface to the vacuum system at the same time; then slowly open the sampler pressure control valve 14 to make the pressure in the sampling device equal to or slightly lower than the pressure of the container to be sampled (sampling port 7 at the bottom of the cooling cycle system 3 or the lower side wall of the distillation balance system) and keep the pressure constant; open slowly Sampling port 7, so that the sample in the container to be sampled (sampling port 7 at the bottom of the cooling circulation system 3 or the lower side wall of the distillation balance system) slowly flows into the online liquid receiving pipe 10 through the spherical interface, and a solvent can be put into the online liquid receiving pipe 10 in advance to fix the sample. 12 into the protective nitrogen; finally through the sampling port 7 sampling analysis, or take out the online liquid pipe 10 through the fastening nut of the liquid pipe and then further process and analyze the sample.
优选的,取样装置压力操作范围为绝压0.1kPa至1个大气压,取样装置温度操作范围为室温至280℃。Preferably, the pressure operating range of the sampling device is from 0.1 kPa to 1 atmosphere, and the temperature operating range of the sampling device is from room temperature to 280°C.
通过两个在线取样接口8和与在线取样接口8连接的取样装置,可实现在线取样,分别对气体和液体进行在线取样,实现不同水平压力汽液相平衡实验的连续操作,使实验或工业过程连续运行而不受干扰。Through the two online sampling interfaces 8 and the sampling device connected to the online sampling interface 8, online sampling can be realized, and the gas and liquid can be sampled online respectively, so as to realize the continuous operation of the vapor-liquid phase equilibrium experiment at different levels of pressure, so that the experiment or industrial process can run continuously without interference.
一种低压相平衡实验装置的在线取样测量方法,可采用上述取样测量装置取样并使用下述测量步骤,进行实验。An on-line sampling measurement method of a low-pressure phase balance experimental device can use the above-mentioned sampling measurement device to sample and use the following measurement steps to conduct experiments.
A、检查各调节阀和电磁阀26的状态,确认各调节阀和电磁阀26位置状态正确后通过加样口17加入约300ml的实验样品,关闭加样口17真空阀门;A, check the state of each regulating valve and solenoid valve 26, after confirming that each regulating valve and solenoid valve 26 are in the correct position state, add about 300ml of experimental sample through the sample inlet 17, and close the sample inlet 17 vacuum valve;
B、关闭稳压缓冲罐24的所有调节阀和电磁阀26,同时启动控制器;B, close all regulating valves and electromagnetic valve 26 of pressure-stabilizing buffer tank 24, start controller simultaneously;
C、打开真空泵33,真空泵33稳定运行后缓慢打开球阀34;C. Turn on the vacuum pump 33, and slowly open the ball valve 34 after the vacuum pump 33 runs stably;
D、观察稳压缓冲罐24顶部的压力表27,当该值接近实验目标值时,逐渐关闭球阀34和打开第一调节阀32和第三调节阀31;D, observe the pressure gauge 27 on the top of the pressure stabilizing buffer tank 24, when the value is close to the experimental target value, gradually close the ball valve 34 and open the first regulating valve 32 and the third regulating valve 31;
E、待稳压缓冲罐24压力达到并稳定在目标值后,缓慢打开第二调节阀25,使实验系统的压力达到目标值;E. After the pressure of the pressure-stabilizing buffer tank 24 reaches and stabilizes at the target value, slowly open the second regulating valve 25 to make the pressure of the experimental system reach the target value;
F、整个系统稳定后,缓慢加热平衡器沸腾室21,使体系温度逐渐上升;F. After the whole system is stable, slowly heat the boiling chamber 21 of the balancer to gradually increase the temperature of the system;
G、加热同时打开搅拌装置22和引气管36上的引气阀;G, heating open the air-inducing valve on stirring device 22 and air-introducing pipe 36 simultaneously;
H、平衡器沸腾室21内的液体沸腾后,调节加热负荷,保持体系温度恒定,同时观察冷却循环系统3的的回流量,回流速度不大于120滴/分钟;H. After the liquid in the boiling chamber 21 of the balancer boils, adjust the heating load to keep the system temperature constant, and observe the reflux rate of the cooling circulation system 3 at the same time, and the reflux rate is not more than 120 drops/min;
I、系统稳定30分钟后,每隔5分钟读取温度和压力实验值,共读取10组,取平均值;I. After the system is stable for 30 minutes, read the temperature and pressure experimental values every 5 minutes, read 10 groups in total, and take the average value;
J、调整控制压力的目标值,进行下个实验点的测量。J. Adjust the target value of the control pressure and measure the next experimental point.
采用上述测量步骤,可测定乙醇和水纯组分的饱和蒸汽压,并将测得的实验数据与文献值对比结果绘于图5中,两者保持一致,表明本发明提供的取样测量装置及测量方法可用于纯流体饱和蒸气压的测量。Adopt above-mentioned measurement procedure, can measure the saturated vapor pressure of ethanol and water pure component, and the experimental data measured and literature value comparison result are drawn in Fig. 5, both are consistent, show that the sampling measuring device and measuring method that the present invention provides can be used for the measurement of pure fluid saturated vapor pressure.
采用上述测量步骤,可测定四氯乙烯和1-丁醇二元混合物在绝对压力为6kPa时的汽液平衡,并将结果绘于图6、图7中,其中图6和图7中分别比较了相平衡的T-x(y)图和x-y图,通过实验数据与文献值对比,发现两者保持一致,,表明本发明提供的取样测量装置及测量方法可用于混合物汽液平衡的测量。Adopt above-mentioned measurement procedure, can measure the vapor-liquid equilibrium of tetrachlorethylene and 1-butanol binary mixture when absolute pressure is 6kPa, and draw the result in Fig. 6, Fig. 7, wherein in Fig. 6 and Fig. 7, compare the T-x (y) figure and x-y figure of phase equilibrium respectively, compare by experimental data and literature value, find that both keep consistent, show that the sampling measuring device and measuring method that the present invention provides can be used for the measurement of mixture vapor-liquid balance.
以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above-mentioned ideal embodiment according to the present invention, through the above-mentioned description content, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.
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