CN108506192A - A kind of piston compressor inlet valve - Google Patents

A kind of piston compressor inlet valve Download PDF

Info

Publication number
CN108506192A
CN108506192A CN201810521394.3A CN201810521394A CN108506192A CN 108506192 A CN108506192 A CN 108506192A CN 201810521394 A CN201810521394 A CN 201810521394A CN 108506192 A CN108506192 A CN 108506192A
Authority
CN
China
Prior art keywords
valve
valve rod
spring
valve body
baffle ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810521394.3A
Other languages
Chinese (zh)
Inventor
陈向宇
潘建军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hebei Chengfeng Science And Technology Co Ltd
Original Assignee
Hebei Chengfeng Science And Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hebei Chengfeng Science And Technology Co Ltd filed Critical Hebei Chengfeng Science And Technology Co Ltd
Priority to CN201810521394.3A priority Critical patent/CN108506192A/en
Publication of CN108506192A publication Critical patent/CN108506192A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10Adaptations or arrangements of distribution members
    • F04B39/102Adaptations or arrangements of distribution members the members being disc valves
    • F04B39/1033Adaptations or arrangements of distribution members the members being disc valves annular disc valves

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressor (AREA)

Abstract

The invention discloses a kind of piston compressor inlet valve, Compressor Technology fields.Including valve body, valve rod, air intake duct, elastic mechanism and position-limit mechanism;The valve stem sleeve is mounted in valve inner, and the air intake duct of stem bottom and valve inner seals, and it can be moved up and down by elastic mechanism and position-limit mechanism, the elastic mechanism is arranged between valve body and valve rod, and the position-limit mechanism is arranged is adapted position what any position of valve stem top or body top or both combined.The inlet valve greatly improves volumetric efficiency by rationally designing, and improves Energy Efficiency Ratio, reduces noise and extends service life.

Description

A kind of piston compressor inlet valve
Technical field
The present invention relates to Compressor Technology fields.
Background technology
Compressor is a kind of driven fluid machinery that low-pressure gas is promoted to high pressure gas.Inlet valve is compressor compresses The gate of chamber, response speed, sealing effect and action friction directly affect the gas production of compressor complete machine, power and make an uproar Sound.Currently, the environmental consciousness of people is more and more stronger, to it is energy saving, efficiently require higher and higher, compressed compared with existing market upper piston Machine is generally three-level efficiency, and there is the demand to high energy efficiency compressor in market.
Existing Reciprocting piston compressor inlet valve mostly uses the structure type such as Fig. 2, and suction valve chip is sheet, and material is Steel.Descent of piston when compressor air suction, suction valve chip upper and lower faces generate pressure difference, after suction valve chip flexural deformation with valve Gap is formed between plate, air enters cylinder from this gap;Suction valve chip upper and lower faces pressure difference disappears when piston stroking upward compressed air It loses, suction valve chip replys straightened condition, is close to valve plate and plays the role of seal compression gas.Suction valve chip is frequent when compressor operating It opens and closes, and valve plate is also steel, mutually collision thus generation noise.It is flat seal, poor sealing between suction valve chip and valve plate Leakage is big, and compressor volumetric efficiency is low.For the problem that inlet seal set forth above is poor, noise is big and air inlet gap, this Invention proposes a kind of solution of suitable piston compressor.
Invention content
Technical problem to be solved by the invention is to provide a kind of piston compressor inlet valve, the inlet valve valve rod bottom surfaces Same plane is kept with valve body bottom surface, compressor piston infinite approach plane in compressive state can be made, clearance will be compressed It minimizes, greatly improves volumetric efficiency, improve Energy Efficiency Ratio;It is changed by the progress air-breathing that pumps of valve rod Intake method, while also ensuring that the noise of inlet valve is small and long lifespan.
In order to solve the above technical problems, the technical solution used in the present invention is:A kind of piston compressor inlet valve, packet Include valve body, valve rod, air intake duct, elastic mechanism and position-limit mechanism;The valve stem sleeve is mounted in valve inner, and stem bottom and valve body Internal air intake duct sealing, and being moved up and down by elastic mechanism and position-limit mechanism, the elastic mechanism setting in valve body and Between valve rod, the position-limit mechanism is arranged is adapted position what any position of valve stem top or body top or both combined It sets.
The technical solution advanced optimized is that the valve rod is inverted T-type structure, and top is motion bar, and lower part is sealing block, And the vertical height of valve rod is higher than the vertical height of valve body, the size of the sealing block is adapted with air intake duct, and the valve body is set There is centre pilot compatible with valve rod hole.
The technical solution advanced optimized is that the air intake duct is the venthole being arranged in valve inner, and the venthole is extremely It is one less, the venthole bottom is intercommunicating pore, and is adapted with the sealing block size of stem bottom.
The technical solution advanced optimized is that the sealing block is hemisphere face or conical surface projection cube structure, the upper convex surface of sealing block It matches with the inner surface of air intake duct, forms sealing;The lower plane of sealing block and the lower plane of valve body are in same plane.
The technical solution advanced optimized is that the elastic mechanism is made of the first spring, and first spring passes through limit Mechanism is fixed between valve rod and valve body, is in compressive state or non-compressed state, and when its inlet valve being made to work, valve rod moves up and down It can seal and open and close with air intake duct.
The technical solution advanced optimized is that the internal or external of first spring is additionally provided with second spring, described second Spring is limit spring, and the elasticity modulus of second spring is more than the first spring.
The technical solution advanced optimized is that the position-limit mechanism is mainly made of the first baffle ring, the first baffle ring setting It is connected at the top of valve rod, and with elastic mechanism.
The technical solution advanced optimized is that the position-limit mechanism is additionally provided with the second baffle ring, and second baffle ring is arranged in valve At the top of body, for limiting elastic mechanism.
The technical solution advanced optimized is that first spring is arranged and is adapted position in the first baffle ring or the second baffle ring It sets or is arranged simultaneously and be adapted position in the first baffle ring or the second baffle ring, mutually fitting in the second baffle ring is arranged in the second spring With position.
The technical solution advanced optimized is that the valve body uses metal material, the valve rod to use nonmetallic polyether-ether-ketone Material or nonmetallic polytetrafluoroethylene (PTFE) material or stainless steel, the elastic mechanism and position-limit mechanism use metal material.
It is using advantageous effect caused by above-mentioned technical proposal:The present invention change traditional compressor inlet valve into Gas mode, the poor sealing leakage solved present in traditional inlet valve is big, and compressor volumetric efficiency is low, and noise is big and air inlet The problem of gap;By stem design at inverted T-type structure, and sealed bottom block is designed to hemisphere face or conical surface projection cube structure, ensures It matches with the inner surface of air intake duct, forms sealing, and be process using PEEK non-metallic materials, make it at work, The noise generated with valve body collision greatly reduces, to reduce the noise of compressor, the sealing block of valve rod and valve inner The contact surface of air intake duct improves the leakproofness of the two contact surface, while the sealing block bottom of valve rod through overcure and bright and clean processing Face in same level, can make compressor piston infinite approach plane in compressive state, will compress with valve body bottom surface Clearance minimizes, and greatly improves volumetric efficiency, improves Energy Efficiency Ratio.
Description of the drawings
Fig. 1 is inlet valve overall structure diagram of the present invention;
Fig. 2 is that current tradition uses inlet valve structural schematic diagram;
Fig. 3 is the partial enlarged view of Fig. 2;
Fig. 4 is status architecture schematic diagram when inlet valve of the present invention opens work;
Fig. 5 is the structural schematic diagram of the embodiment of the present invention 1;
Fig. 6 is the structural schematic diagram of the embodiment of the present invention 2;
Wherein, 1 compressor compresses chamber, 2 valve plates, 3 valve rods, 31 motion bars, 32 sealing blocks, 4 elastic mechanisms, 41 first springs, 42 Second spring, 5 position-limit mechanisms, 51 first baffle rings, 52 second baffle rings, 6 valve bodies, 7 air intake ducts, 71 ventholes, 72 intercommunicating pores, 8 cylinders Body, 9 pistons, 10 suction valve chips, 11 compressor valve boards, 12 exhaust valve plates, 13 exhaust screens.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other without creative efforts Embodiment shall fall within the protection scope of the present invention.
As Figure 1 and Figure 4, the invention discloses a kind of piston compressor inlet valves, including valve body 6, valve rod 3, air inlet Road 7, elastic mechanism 4 and position-limit mechanism 5;The valve rod 3 is sleeved on inside valve body 6, and inside 3 bottom of valve rod and valve body 6 into Air flue 7 seals, and can be moved up and down by elastic mechanism 4 and position-limit mechanism 5, and the elastic mechanism 4 is arranged in valve body 6 and valve rod Between 3, the position-limit mechanism 5 is arranged is adapted position what any position or both at 6 top of 3 top of valve rod or valve body combined It sets.
The embodiment advanced optimized is that the valve rod 3 is inverted T-type structure, and top is motion bar 31, and lower part is sealing block 32, and the vertical height of valve rod 3 is higher than the vertical height of valve body 6, the size of the sealing block 32 is adapted with air intake duct 7, institute It states valve body 6 and is equipped with centre pilot compatible with valve rod 3 hole, center pilot hole is for keeping 3 upper and lower directions of valve rod to move, limit The degree of freedom of 3 vertical direction of valve rod processed, the motion bar 31 is equipped at least one anti-card slot, when being used to prevent inlet valve long Between work, the impurities accumulation in air and lead to 3 clamping stagnation of valve rod.
The embodiment advanced optimized is that the air intake duct 7 is the venthole 71 being arranged inside valve body 6, the venthole 71 are at least one, and 71 bottom of the venthole is intercommunicating pore 72, and the 32 size phase of sealing block of diameter and 3 bottom of valve rod Adaptation.
It is hemisphere face or conical surface projection cube structure that the embodiment advanced optimized, which is the sealing block 32, sealing block 32 it is convex Face matches with the inner surface of air intake duct 7, forms sealing;The lower plane of sealing block 32 is with the lower plane of valve body 6 in same plane.
The embodiment advanced optimized is that the elastic mechanism 4 is made of the first spring 41, and first spring 41 passes through Position-limit mechanism 5 is fixed between valve rod 3 and valve body 6, is in compressive state or non-compressed state, when its inlet valve being made to work, valve rod 3 Moving up and down can seal and open and close with air intake duct 7.
The embodiment advanced optimized is that the internal or external of first spring 41 is additionally provided with second spring 42, described the Two springs 42 are limit spring, and the elasticity modulus of second spring 42 is more than the first spring 41.
The embodiment advanced optimized is that the position-limit mechanism 5 is mainly made of the first baffle ring 51, first baffle ring 51 It is arranged at the top of valve rod 3, and is connected with elastic mechanism 4.
The embodiment advanced optimized is that the position-limit mechanism 5 is additionally provided with the second baffle ring 52, and second baffle ring 52 is arranged At 6 top of valve body, for limiting fixed elastic mechanism 4.
The embodiment advanced optimized is that mutually fitting in the first baffle ring 51 or the second baffle ring 52 is arranged in first spring 41 It is arranged with position or simultaneously and is adapted position in the first baffle ring 51 or the second baffle ring 52, the second spring 42 is arranged second Baffle ring 52 is adapted position.
The embodiment advanced optimized is that the valve body 6 uses metal material, the valve rod 3 to use nonmetallic polyether-ether-ketone Material or nonmetallic polytetrafluoroethylene (PTFE) material or stainless steel, the elastic mechanism 4 and position-limit mechanism 5 use metal material.
As shown in figure 4, inlet valve is open state.Compressor air suction when descent of piston, in the upper and lower of valve rod cone part Two sides generates pressure difference, and valve rod, which moves down, makes first conical surface and second conical surface gap occur, and thus gap enters compressor to air In compression chamber;Piston stroking upward air is compressed after compressor air suction, and valve rod is multiple under elastic mechanism and gas pressure effect Position, at this moment first conical surface and the fitting of second conical surface, play the role of seal compression gas.
In conclusion in compressor operating state, which repeats to open and close movement.Air-breathing when compressor operating Although valve frequently opens and closes, because valve rod is small, material is nonmetallic polyether-ether-ketone, and light weight inertia is small, collides and produces with valve seat Raw noise is greatly reduced, to reduce the noise of compressor complete machine.The sealing surface of valve body and valve rod is hardening and bright and clean place It manages, the good airproof performance leakage between sealing surface is small;It closes rear valve body and valve rod lower plane is in same level, so compressor Volumetric efficiency is high.
Embodiment 1
As shown in figure 5, the embodiment is this programme most preferred embodiment, mainly by valve rod, the first spring, second spring, first gear Circle, valve body and the second baffle ring composition.Its valve rod uses nonmetallic polyether-ether-ketone, and intensity, toughness and fatigue durability ensure that The noise of the opening and closing of inlet valve is small and service life is long.It assembles with valve body central communication hole and is tightly connected, and carries out up and down reciprocatingly Movement.The sealing convex surface of itself and valve body cooperation, has carried out bright and clean processing, and roughness reaches Ra0.4, ensure that good sealing property Energy.
Elastic mechanism is made of the first spring and second spring, is all made of stainless steel and is made, the first spring dress Compressive state is in after matching;The elasticity modulus of second spring is more than the first spring, and at air-breathing valve closing state second spring In the state of not stressing;When inlet valve fully open state, second spring is in micro- compressive state.First baffle ring is fixed on valve rod Top is equipped with the first spring below, and the second baffle ring is fixed on body top, and valve plate is fixed on for auxiliary valve body.
Valve body material is copper alloy, is Multiple-Aperture Device, intercommunicating pore and carries out bright and clean processing with the valve rod fitted seal conical surface. Its venthole is in this implementation case row, in the case of inlet valve fully opens, ensures that ventilatory capacity is at pressure difference 0.02Mpa 0.4m³/min.When inlet valve completely closed state or its sealing surface of seat of compressor off position and valve stem seal face are complete Fitting, valve seat lower plane and valve rod lower plane are in same plane.
The embodiment makes compressor in the case where air-breathing starts and be vented two states of end, and piston can be inhaled with infinite approach Air valve lower plane makes compression clearance close to 0, greatly improves volumetric efficiency, improves Energy Efficiency Ratio.The inlet valve is good past Multiple movenent performance and minimum air suction and noise play the function of energy-saving and noise-reducing in practical applications.
Embodiment 2
As shown in fig. 6, the present embodiment is mainly by valve plate, valve rod, elastic mechanism(Spring), position-limit mechanism(Baffle ring)Composition.Valve plate It is connected with valve rod assembly, centre has spring auxiliary valve rod to move up and down, and baffle ring is fixed on valve rod.
Valve plate material is steel, and the pedestal of inlet valve is simultaneously the upper valve plate of compressor compresses chamber, certain thickness to have Porous flat plate, lower planes and the sealing surface coordinated with valve rod and mesoporous do bright and clean processing, ensure leakproofness and reduce to move to rub It wipes.The sealing surface of the valve plate and valve rod is at spherical surface, uniform force, good airproof performance.
Valve rod material is 06Cr19Ni10 stainless steels, and valve stem seal face is spherical surface, is coordinated by spring and valve plate centre bore, valve Bar moves up and down.
Spring materials are stainless steel, and valve plate is fixed on spring top, and lower part fixes valve rod, plays the role of tension spring.
Baffle ring material is stainless steel, is fixed on valve rod, when being inlet valve fully open state, the limit of valve rod.
Above-described embodiment is verified by implementing, and the relatively conventional inlet valve compressor of efficiency improves 20~30%, energy saving 30% More than, according to《GB19153-2009 positive displacement compressors energy efficiency market and efficiency grade》, Energy Efficiency Ratio reached level-one efficiency Standard.Piston compressor volumetric efficiency reaches 89.5%, and lower noise has arrived 70dB.

Claims (10)

1. a kind of piston compressor inlet valve, it is characterised in that:Including valve body(6), valve rod(3), air intake duct(7), elastic machine Structure(4)And position-limit mechanism(5);The valve rod(3)It is sleeved on valve body(6)Inside, and valve rod(3)Bottom and valve body(6)Internal Air intake duct(7)Sealing, and pass through elastic mechanism(4)With position-limit mechanism(5)It can move up and down, the elastic mechanism(4)Setting exists Valve body(6)With valve rod(3)Between, the position-limit mechanism(5)It is arranged in valve rod(3)Top or valve body(6)Any position at top Or both combine be adapted position.
2. a kind of piston compressor inlet valve according to claim 1, it is characterised in that:The valve rod(3)For inverted T shaped knot Structure, top are motion bar(31), lower part is sealing block(32), and valve rod(3)Vertical height be higher than valve body(6)Vertical height Degree, the sealing block(32)Size and air intake duct(7)It is adapted, the valve body(6)It is equipped with and valve rod(3)Compatible center Pilot hole.
3. a kind of piston compressor inlet valve according to claim 1, it is characterised in that:The air intake duct(7)To set It sets in valve body(6)Internal venthole(71), the venthole(71)At least one, the venthole(71)Bottom is connection Hole(72), and and valve rod(3)The sealing block of bottom(32)Size is adapted.
4. a kind of piston compressor inlet valve according to claim 2 or 3, it is characterised in that:The sealing block(32) For hemisphere face or conical surface projection cube structure, sealing block(32)Upper convex surface and air intake duct(7)Inner surface match, formed sealing; Sealing block(32)Lower plane and valve body(6)Lower plane in same plane.
5. a kind of piston compressor inlet valve according to claim 1, it is characterised in that:The elastic mechanism(4)By First spring(41)Composition, first spring(41)Pass through position-limit mechanism(5)It is fixed on valve rod(3)With valve body(6)Between, make When its inlet valve works, valve rod(3)Move up and down energy and air intake duct(7)Sealing and folding.
6. a kind of piston compressor inlet valve according to claim 5, it is characterised in that:First spring(41)'s It is internal or external to be additionally provided with second spring(42), the second spring(42)For limit spring, and second spring(42)Elasticity Modulus is more than the first spring(41).
7. a kind of piston compressor inlet valve according to claim 1, it is characterised in that:The position-limit mechanism(5)It is main It will be by the first baffle ring(51)Composition, first baffle ring(51)It is arranged in valve rod(3)Top, and and elastic mechanism(4)Cooperation Connection.
8. a kind of piston compressor inlet valve according to claim 7, it is characterised in that:The position-limit mechanism(5)Also Equipped with the second baffle ring(52), second baffle ring(52)It is arranged in valve body(6)Top, for limiting elastic mechanism(4).
9. a kind of piston compressor inlet valve according to claim 5 to 8 any one, it is characterised in that:Described One spring(41)It is arranged in the first baffle ring(51)Or second baffle ring(52)Be adapted position or be arranged simultaneously in the first baffle ring (51)Or second baffle ring(52)Be adapted position, the second spring(42)It is arranged in the second baffle ring(52)Be adapted position It sets.
10. a kind of piston compressor inlet valve according to claim 1, it is characterised in that:The valve body(6)Using gold Belong to material, the valve rod(3)Using nonmetallic polyether-ether-ketone material or nonmetallic polytetrafluoroethylene (PTFE) material or stainless steel, institute State elastic mechanism(4)And position-limit mechanism(5)Using metal material.
CN201810521394.3A 2018-05-28 2018-05-28 A kind of piston compressor inlet valve Pending CN108506192A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810521394.3A CN108506192A (en) 2018-05-28 2018-05-28 A kind of piston compressor inlet valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810521394.3A CN108506192A (en) 2018-05-28 2018-05-28 A kind of piston compressor inlet valve

Publications (1)

Publication Number Publication Date
CN108506192A true CN108506192A (en) 2018-09-07

Family

ID=63401454

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810521394.3A Pending CN108506192A (en) 2018-05-28 2018-05-28 A kind of piston compressor inlet valve

Country Status (1)

Country Link
CN (1) CN108506192A (en)

Similar Documents

Publication Publication Date Title
JP2008534897A5 (en)
WO2024074050A1 (en) Dry oil-free air compressor using high-speed direct drive
CN104696193A (en) Combined piston for air compressor
CN203570535U (en) Non-oil-lubricating piston compressor air valve
CN202056020U (en) Secondary-level pressurizing horizontal type vehicle-mounted air compressor
CN104791220A (en) Ultrahigh pressure air compressor
CN208330676U (en) A kind of piston compressor inlet valve
CN111156149A (en) Double-cylinder positive and negative pressure double-mode air pump
CN108506192A (en) A kind of piston compressor inlet valve
CN201155440Y (en) Diameter-changing double acting piston type compressor
CN103850910A (en) Same-plane multi-cylinder multi-level cam and bearing combined connecting rod type compressor
US20120308419A1 (en) Mechanism to Raise the Efficiency of a Reciprocating Refrigeration Compressor
CN108119337A (en) A kind of new-energy automotive air-conditioning compressor
CN202040051U (en) Reticular valve with self-elastic buffer plate
CN200971845Y (en) Piston of compressor of vehicle air conditioner
CN206409356U (en) A kind of suction and discharge system architecture of Piston Refrigerant Compreessor
CN110425122A (en) A kind of positive/negative-pressure dual-purpose miniature air pump
CN213670302U (en) Piston type vibrator
CN210977811U (en) High-pressure air pump with actively-opened air inlet valve
CN201539384U (en) Reciprocating piston oil-free air compressor
CN109026620A (en) It is a kind of applied to reciprocating-piston compressor without clearance type exhaust valve
JP2010090705A (en) Refrigerant compressor
CN212536719U (en) Valve plate air hole structure of oil-free swing piston type compressor
CN105781937A (en) Internal unloading structure applied to automobile air compressors
KR101000762B1 (en) Compressor equipped with auxiliary port

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20180907

WD01 Invention patent application deemed withdrawn after publication