CN108505188A - A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric - Google Patents
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric Download PDFInfo
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- CN108505188A CN108505188A CN201810151708.5A CN201810151708A CN108505188A CN 108505188 A CN108505188 A CN 108505188A CN 201810151708 A CN201810151708 A CN 201810151708A CN 108505188 A CN108505188 A CN 108505188A
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- chiseling down
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C21/00—Shrinking by compressing
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to a kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric, step is：It is through weft weaving with polyester POY high stretch yarn；It is carried out after being dyed using overflow process plus carry is shaped；Carry out high temperature preshrunk；Preliminary press polish processing and a mirror press-finishing twice is carried out successively to handle；With looped fabric the compound obtained fabric V of spot bond is carried out by bonding glue；Using fabric V as fabric I, knitting fabric is fabric II, is covered on fabric I using texturing pressure roller and fabric II and fabric I are covered face bonding；Using fabric V as fabric III, is covered on fabric II using texturing pressure roller and fabric III and fabric II are covered into the obtained three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric of face bonding；Mutual dystopy is staggered at the glue residual covered twice, and texturing pressure roller is equipped with by staggered recess fritter and raised nubs form successively flower pattern texture item.Present invention process is simple；Product anti-chiseling down performance and snugness of fit are good.
Description
Technical field
The invention belongs to garment material manufacturing fields, are related to a kind of system of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric
Preparation Method.
Background technology
Down products refers to using the duck of cultivation, the hair of goose, suede as filler material, and eiderdown shell fabric is interstitital texture, then is stitched
The comprehensive practical product of system.Important component of the eiderdown shell fabric as down products, for the total quality of down products
Stabilization plays a crucial role.The common fabric that eiderdown shell fabric is used as home textile in the market and clothes, such as down jackets, eiderdown quilt,
With warming.The features such as comfortable light.
In recent years, deep probe into has been carried out to eiderdown shell fabric and its related field both at home and abroad.It is concentrated mainly on to natural feather
The performance indicators such as warmth retention property, thermal comfort, gas permeability and the anti-chiseling down of fabric, wherein boring the correlation of suede about eiderdown shell fabric
It studies especially prominent.Because eiderdown shell fabric bores the service life for directly affecting eiderdown shell fabric and the performance of suede, and may be straight
Connect influence health.The brill suede problem of eiderdown shell fabric is also one of the focal issue that buyer complains for a long time, therefore, natural feather face
The anti-chiseling down of material is increasingly becoming consumer and the producer paying close attention to a little for down products quality.It is generally believed that plumage
The brill suede of suede clothes is caused by bulkiness by down fiber, and when eiderdown shell fabric is squeezed by the external world, still air is from natural feather
It is appeared in the gap of fabric or the pin hole of sewing thread, natural feather drills out inner cavity with air.Therefore, according to the difference for boring suede position,
Brill suede position can be generally classified as 4 classes, i.e., suede is bored at fabric position, suede is bored at mending stitch position, is sandwiched between liner and lining
Bore suede (being commonly called as " interior race suede ") and stitching defect bore suede (such as tear open the pin hole to be formed of doing over again, in effective gate width use liner,
Web surface adherency natural feather is not cleaned out).
At this stage, it is mainly the following method for the processing of the anti-chiseling down at fabric position：A kind of method is to fabric table
Face carries out coating treatment, and the method for being directed to the processing of fabric position anti-chiseling down mainly at this stage, due to the presence of coating,
Natural feather being pierced by fabric gap can be efficiently reduced, but the fabric Jing Guo coating treatment its ventilative and water vapour permeability is very
Difference, cause can dressing it is poor；Another method is to use bilayer or multilayer fabric, i.e., woven fabric is by table warp, back warp two
The warp thread of a or multiple systems and the weft yarns of outer weft, the two or more systems of back weft form, although the fabric anti-chiseling down is imitated
Fruit is preferable, but usually thicker and again, and weaving process is complicated, and cost is higher.
Meanwhile it is traditional through adhesion process acquisition bilayer or multilayer fabric, the bonding place of fabric each list when can be because of bonding
Active force is uneven suffered by shell fabric and there are the residual stress to differ greatly, can lead to fabric bonding place wrinkling deformation, significantly
Influence bonding fabric aesthetics and dimensional stability.
Therefore, a kind of weaving simple, of low cost, beautiful and snugness of fit preferable anti-chiseling down eiderdown shell fabric pole is developed
Has realistic meaning.
Invention content
The purpose of the invention is to overcome, prior art comfort is poor, weaving is complicated, unsightly and cost is higher
Defect provides a kind of preferable three layers of dystopy structure anti-chiseling down elasticity of simple, of low cost, the beautiful and snugness of fit of weaving
The preparation method of eiderdown shell fabric.The present invention selects polyester POY high stretch yarn as warp, weft yarns at fabric first, at this time fabric
Without elasticity；Then with by dye shape after due under the action of elastic filament fabric can restore certain elasticity, using high temperature
After preshrunk processing, fabric can keep the elasticity of itself constant；The hole reduced in fabric, drop are handled secondly by multiple press polish
The gas permeability of low fabric, so as to effectively prevent drilling out for natural feather；Fabric is further lowered with looped fabric spot bond and is knitted
The gas permeability of object；Finally using fabric as fabric surface layer and inner layer, to be knitted fabric as the compound obtained three layers of dystopy knot in fabric middle level
Structure anti-chiseling down elasticity eiderdown shell fabric, three layers of dystopy structure refer to mutual dystopy at the compound middle level both sides glue residual of material below
It is staggered.The preparation method of the present invention is compared with common eiderdown shell fabric, since fabric does not pass through traditional surface coated treatment, institute
To maintain preferable penetrability, comfort when fabric is worn is significantly improved, then dystopy processing is carried out to fabric, into one
Step improves the anti-chiseling down performance of fabric, has preferable market prospects.
In order to achieve the above object, the technical solution adopted by the present invention is：
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric comprising following steps：
(1) using polyester POY high stretch yarn as warp thread and weft yarn, weaving obtains fabric I, warp thread specification be 40D50F~
70D10F, weft yarn specification are 40D50F~70D10F, and warp count is 510~600/10cm, and weft count is 510~600
Root/10cm；
(2) dyeing sizing：Fabric I is dyed using overflow process, then carries out that carry is added to shape to obtain fabric II；Through
Fabric I that weaving process is produced is crossed since the effect of being interweaved through weft yarn causes fabric I without elasticity, fabric I must
Dyeing processing must be carried out, after dyeing is handled, the relaxation shrinkage of fabric I can have certain elasticity up to 20%~30%,
It is carried out after dyeing plus the sizing of overdetermination position is to cause cloth cover out-of-flatness since the relaxation shrinkage of fabric I after dyeing is excessive, it is added
The sizing of overdetermination position can make fabric surface smooth, and keep certain elasticity simultaneously；
(3) high temperature preshrunk：High temperature preshrunk is carried out to fabric II and obtains fabric III, this can make fabric material keep its dyeing
Elasticity after sizing and planarization；
(4) press polish is handled：Fabric III is carried out successively at preliminary press polish processing I, preliminary press polish processing II and mirror press-finishing
Reason obtains fabric IV, and the pressure of the preliminary press polish processing I is 100~150T, and temperature is 150~200 DEG C；The preliminary press polish
The pressure for handling II is 120~180T, and temperature is 220~250 DEG C；The pressure of the mirror press-finishing processing is 120~140T, temperature
Degree is 140~160 DEG C；The prior art carries out preliminary press polish processing and mirror press-finishing processing to improve fabric gloss and softness more
Degree, pressure and temperature are lower than the pressure and temperature of the present invention, do not change the institutional framework of fabric fibre；
It is in order to by carrying out high-temperature process to polyester POY high stretch yarn to be handled by 2 preliminary press polish fabric so that is washed
The part-structure of synthetic fibre POY high stretch yarns can to vitrifying thaumatropy, to change the cross-sectional structure of polyester POY high stretch yarn,
Its cross section is set to become pancake from circle, to which a more step reduces the size of fabric void, fabric III is by preliminary pressure
Treated that gas permeability is about 10~14 by light processing I, and gas permeability carries out tentatively it compared with up to less than the requirement of anti-chiseling down
Press polish handles II, and gas permeability further lowers after processing, and about 8~10；The hypertonia of preliminary press polish processing can make fabric too
Cross stiff, too low the calendaring effect is too poor, and the too low base glassization transformation of temperature is inadequate, and temperature too high glass transition is serious, cloth
It face can be too stiff；The condition that the setting of preliminary press polish processing II pressure and temperature should suitably handle I than preliminary press polish is high, this
The reason of sample is arranged is can to make fabric gradually to glass transition because stepping up the condition of preliminary press polish processing, to carry
Its high anti-chiseling down and keep fabric excessively not stiff；By 2 preliminary press polish, treated that fabric anti-chiseling down performance gradually carries
Height, but fabric feeling is stiffening after high temperature high pressure process, to further increase its anti-chiseling down performance and improving its pliability,
1 secondary mirror press polish processing is carried out to it, into crossing the gas permeability of mirror press-finishing treated fabric up to 5~8；The pressure of mirror press-finishing
The condition of power and temperature all than preliminary press polish is low, and main function is to keep fabric smooth and more soft, but pressure and temperature
It is too low to complete to realize soft purpose；
(5) compound：Fabric IV carries out the compound obtained fabric V of spot bond, air pressure detection with looped fabric by bonding glue
Qualified fabric IV is the outer layer of fabric V, and looped fabric is the internal layer of fabric V, by glue by one side of fabric IV and looped fabric
Face further reduced its gas permeability, on the other hand can avoid being asked by the poor caused following process difficulty of fabric IV cohesive forces
Topic；
(6) using fabric V as fabric I, light and thin type velvet fabric be fabric II, using texturing pressure roller fabric I fabric IV
It is covered out on face at the shape glue residual consistent with texturing pressure roller texture, then fabric II and fabric I is covered into face bonding；
(7) using fabric V as fabric III, shape and texturing pressure roller texture one are covered out on fabric II using texturing pressure roller
At the glue residual of cause, fabric III and fabric II is then covered into face bonding, three layers of dystopy structure anti-chiseling down elasticity natural feather are made
Fabric；
Wherein step (6) is staggered with mutual dystopy at the glue residual covered in step (7)；
The texturing pressure roller is equipped with flower pattern texture item, and flower pattern texture item is by several recess fritters and raised nubs group
At recess fritter is staggered successively with raised nubs.
As preferred technical solution：
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric as described above, three layers of dystopy knot
The gas permeability of structure anti-chiseling down elasticity eiderdown shell fabric is less than or equal to 3, and penetrability is 1400~1800g/m2For 24 hours, elastic recovery
It is 1.5~3%, the gas permeability of fabric is to reflect the most important and direct indicator of its anti-chiseling down.Eiderdown shell fabric in the prior art
Gas permeability be 4 hereinafter, penetrability be 1500~17000g/m2For 24 hours, elastic recovery is 0.5~2%.
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric as described above, the fabric I's knits
Object is organized as plain weave, twill or satin weave, and protection scope of the present invention is not limited to that, other kinds of fabric tissue can also fit
For the present invention.
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric as described above, described plus overdetermination position are fixed
Type is to go out what cylinder width carried out according to cloth.
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric as described above, the high temperature preshrunk are
Fabric II is placed in 205~225 DEG C of steam by finger carries out 3~5min of processing, this temperature and time can reach
Best preshrunk effect, can also be handled fabric, protection scope of the present invention is not limited in using other temperature and times
This.
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric as described above, knitting in step (5)
Object IV is the fabric IV after air pressure detection is qualified, and it is 5~8 that the air pressure detection qualification, which refers to fabric breathability,.To fabric IV into
Promoting the circulation of qi pressure detection, the gas permeability of fabric IV be 5~8 be it is qualified carry out next-step operations, generally require the gas permeability of fabric 4 with
Under can be only achieved the purpose of anti-chiseling down, although treated that fabric does not reach absolute anti-chiseling down effect by above-mentioned press polish,
But its anti-chiseling down performance greatly improves.
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric as described above, the looped fabric are
10D~50D resistance polyester fiber knitting fabrics.
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric as described above, the light and thin type velvet
Fabric is knitting fabric.
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric as described above, step (6) in (7)
Device for covering mainly is made of pressing plate, pressure roller track, texturing pressure roller and hot-pressing roller；
Pressing plate is platy structure, and both sides are equipped with pressure roller track, and both sides interorbital is sequentially arranged along fabric traffic direction
There are texturing pressure roller and hot-pressing roller；
Texturing pressure roller is cylindrical-shaped structure, and both ends of the surface are equipped with the protruding shaft I being connect with pressure roller track, and side is equipped with flower pattern line
Manage bar, the flower pattern texture item form and are coated with glue by several recess fritters and raised nubs, the recess fritter with it is convex
Fritter is played to be staggered successively；
Hot-pressing roller is cylindrical-shaped structure, and both ends of the surface are equipped with the protruding shaft II being connect with pressure roller track, flat side down.
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric as described above, the recess fritter and
The quantity of raised nubs is identical；The flower pattern texture item by the lateral separation of texturing pressure roller at mutually independent several pieces, texturing
Pressure roller, protruding shaft I and flower pattern texture item are made by integral forming process；The pressure roller parallel track of both sides, protruding shaft I and texturing pressure roller
Coaxially, protruding shaft II and hot-pressing roller are coaxial；The texturing pressure roller is identical as the cylinder height of hot-pressing roller and than between two pressure roller tracks
Away from small 0~5mm；Flower pattern texture item is S-shaped, inverted S-shaped, arcuate or linear after the side expansion of texturing pressure roller.
The texturing pressure for being carved with certain flower pattern texture is usually used in the adhesion process of traditional bilayer or multilayer bonding fabric
Roller is handled, it is handled after fabric bonding place can because the residual stress difference of different layers fabric is excessive occur corrugation become
The case where shape, and flower pattern texture that texturing pressure roller of the present invention is carved with and non-integral, but had by several recessed
It is made of convex fritter, and be recessed fritter and raised nubs are sequentially distributed at interval, several have and recessed have convex fritter effect
At each shell fabric, same concave-convex pattern, the i.e. face after such texturing roll process can have been left in the bonding place of fabric
Material bonding place equally will produce it is recessed have convex adhesion area, this region matches with the flower pattern texture of texturing pressure roller.Work as bonding
When place is divided into numerous fritters, the remaining residual stress difference of different layers fabric institute of each of which fritter is insufficient for viscous
Wrinkle at conjunction, simultaneously as numerous fritters of bonding place have it is recessed have convex, and the quantity of be recessed fritter and protrusion fritter is essentially identical,
The direction of its residual stress, which has, significantly cancels out each other, therefore not will produce wrinkling, can be good at keeping bonding
The aesthetics and dimensional stability of fabric.Present invention may apply to the shaped bondings of institute, can be by any flower of texturing pressure roller
Type texture processing is formed at several recess fritters with raised nubs, it is ensured that the flower pattern texture and texturing of fabric bonding place
The flower pattern texture of pressure roller is identical, without there is the problem of bonding place wrinkling deformation.
Advantageous effect：
(1) preparation method of a kind of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric of the invention, simple for process, cost
It is cheap；
(2) preparation method of a kind of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric of the invention, fabric obtained are viscous
The mutual dystopy of zygonema item is staggered, and effectively prevents the brill suede phenomenon of natural feather and the phenomenon that bonding line edge is lint-free, anti-drilling
Suede effect is good, and warming effect is good, while elasticity and penetrability are good, and snugness of fit is good, and bonding place is wrinkle-free, beautiful, great popularization
Value.
Description of the drawings
Fig. 1 is step of the present invention (6) and the device for covering in (7)；
Wherein, 1- pressure rollers track, 2- texturing pressure rollers, 3- flower pattern texture items, 4- pressing plates, 5- fabrics I, 6- hot-pressing roller.
Specific implementation mode
The invention will be further elucidated with reference to specific embodiments.It should be understood that these embodiments are merely to illustrate this hair
It is bright rather than limit the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, art technology
Personnel can make various changes or modifications the present invention, and such equivalent forms equally fall within the application the appended claims and limited
Fixed range.
Embodiment 1
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric, its step are as follows：
(1) using polyester POY high stretch yarn as warp thread and weft yarn, weaving obtains fabric I, and the specification of warp thread is 40D50F, weft yarn
Specification be 70D10F, the density of warp thread is 510/10cm, and the density of weft yarn is 510/10cm, the fabric tissue of fabric I
For plain weave；
(2) dyeing sizing：Fabric I is dyed using overflow process, then carries out that carry is added to shape to obtain fabric II, is added
The sizing of overdetermination position is to go out the progress of cylinder width according to cloth；
(3) high temperature preshrunk：Fabric II is placed in 205 DEG C of steam carry out processing 3min obtain fabric III；
(4) press polish is handled：Fabric III is carried out successively at preliminary press polish processing I, preliminary press polish processing II and mirror press-finishing
Reason obtains fabric IV, and the pressure of preliminary press polish processing I is 100T, and temperature is 150 DEG C；The pressure of preliminary press polish processing II is
120T, temperature are 220 DEG C；The pressure of mirror press-finishing processing is 120T, and temperature is 140 DEG C；
(5) air pressure detects：Air pressure detection is carried out to fabric IV, it is that qualification carries out lower step that the gas permeability of fabric IV, which is 5~8,
Operation；
(6) compound：The qualified fabric IV of air pressure detection is multiple by bonding glue progress spot bond with 10D resistance polyester fiber knitting fabrics
It closes and fabric V is made；
(7) using fabric V as fabric I, knitting fabric is fabric II, is pressed on the faces fabric IV of fabric I using texturing pressure roller
It covers at the shape glue residual consistent with texturing pressure roller texture, then fabric II and fabric I is covered into face bonding；
(8) using fabric V as fabric III, shape and texturing pressure roller texture one are covered out on fabric II using texturing pressure roller
At the glue residual of cause, fabric III and fabric II is then covered into face bonding, three layers of dystopy structure anti-chiseling down elasticity natural feather are made
Fabric, wherein step (7) are staggered with mutual dystopy at the glue residual covered in step (8).
The device for being used for covering in step (7) and (8), structural schematic diagram is as shown in Figure 1, mainly by pressing plate 4, pressure roller rail
Road 1, texturing pressure roller 2 and hot-pressing roller 6 form；
Pressing plate is platy structure, and both sides are equipped with pressure roller track, and both sides interorbital is sequentially arranged along fabric traffic direction
There are texturing pressure roller and hot-pressing roller；
Texturing pressure roller is cylindrical-shaped structure, and both ends of the surface are equipped with the protruding shaft I being connect with pressure roller track, and side is equipped with flower pattern line
Manage bar 3, by the lateral separation of texturing pressure roller at mutually independent several pieces, flower pattern texture item is recessed flower pattern texture item by several
Fritter forms with raised nubs and is coated with glue, and recess fritter is staggered successively with raised nubs, and recess fritter and protrusion are small
The quantity of block is identical；
Hot-pressing roller is cylindrical-shaped structure, and both ends of the surface are equipped with the protruding shaft II being connect with pressure roller track, flat side down；
Wherein, protruding shaft I and texturing pressure roller are coaxial, and protruding shaft II and hot-pressing roller are coaxial, and the cylinder of texturing pressure roller and hot-pressing roller is high
Spend it is identical and smaller 0~5mm than the spacing of two pressure roller tracks, after the expansion of the side of texturing pressure roller flower pattern texture item be S-shaped, it is inverted S-shaped,
Arcuate or linear, the quantity of texturing pressure roller are 2, and the quantity of hot-pressing roller is 1, texturing pressure roller, protruding shaft I and flower pattern texture item by
Integral forming process is made.
It is using the method that above-mentioned apparatus realizes wrinkle-free bonding：First covered out on fabric I using texturing pressure roller shape with
At the consistent glue residual of texturing pressure roller texture, then fabric II and fabric I are covered into face and bonded, continuation covers out on fabric II
At the shape glue residual consistent with texturing pressure roller texture, then fabric III and fabric II are covered into face and bonded, finally through hot-pressing roller
Thermocompression forming completes the wrinkle-free bonding of three shell fabrics, and fabric after covering covers that place is uneven, and fabric is divided by glue with glue
Mutually independent several pieces are divided into, glue is hot melt adhesive.
The gas permeability of final three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric obtained is 3, penetrability 1800g/
m2For 24 hours, elastic recovery 3%.
Three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric are while maintaining anti-chiseling down performance made from this method, bullet
Property and excellent moisture permeability, great popularization.
Embodiment 2
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric, its step are as follows：
(1) using polyester POY high stretch yarn as warp thread and weft yarn, weaving obtains fabric I, and the specification of warp thread is 70D10F, weft yarn
Specification be 40D50F, the density of warp thread is 600/10cm, and the density of weft yarn is 600/10cm, the fabric tissue of fabric I
For twill；
(2) dyeing sizing：Fabric I is dyed using overflow process, then carries out that carry is added to shape to obtain fabric II, is added
The sizing of overdetermination position is to go out the progress of cylinder width according to cloth；
(3) high temperature preshrunk：Fabric II is placed in 225 DEG C of steam carry out processing 5min obtain fabric III；
(4) press polish is handled：Fabric III is carried out successively at preliminary press polish processing I, preliminary press polish processing II and mirror press-finishing
Reason obtains fabric IV, and the pressure of preliminary press polish processing I is 150T, and temperature is 200 DEG C；The pressure of preliminary press polish processing II is
180T, temperature are 250 DEG C；The pressure of mirror press-finishing processing is 140T, and temperature is 160 DEG C；
(5) air pressure detects：Air pressure detection is carried out to fabric IV, it is that qualification carries out lower step that the gas permeability of fabric IV, which is 5~8,
Operation；
(6) compound：The qualified fabric IV of air pressure detection is multiple by bonding glue progress spot bond with 50D resistance polyester fiber knitting fabrics
It closes and fabric V is made；
(7) using fabric V as fabric I, knitting fabric is fabric II, is pressed on the faces fabric IV of fabric I using texturing pressure roller
It covers at the shape glue residual consistent with texturing pressure roller texture, then fabric II and fabric I is covered into face bonding；
(8) using fabric V as fabric III, shape and texturing pressure roller texture one are covered out on fabric II using texturing pressure roller
At the glue residual of cause, fabric III and fabric II is then covered into face bonding, three layers of dystopy structure anti-chiseling down elasticity natural feather are made
Fabric, wherein step (7) are staggered with mutual dystopy at the glue residual covered in step (8), are used in this example step (7) and (8)
It is same as Example 1 come the device and its application method that cover.
The gas permeability of final three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric obtained is 1.5, penetrability 1400g/
m2For 24 hours, elastic recovery 1.5%.
Three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric are while maintaining anti-chiseling down performance made from this method, bullet
Property and excellent moisture permeability, great popularization.
Embodiment 3
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric, its step are as follows：
(1) using polyester POY high stretch yarn as warp thread and weft yarn, weaving obtains fabric I, and the specification of warp thread is 50D72F, weft yarn
Specification be 50D72F, the density of warp thread is 555/10cm, and the density of weft yarn is 555/10cm, the fabric tissue of fabric I
For satin weave；
(2) dyeing sizing：Fabric I is dyed using overflow process, then carries out that carry is added to shape to obtain fabric II, is added
The sizing of overdetermination position is to go out the progress of cylinder width according to cloth；
(3) high temperature preshrunk：Fabric II is placed in 215 DEG C of steam carry out processing 4min obtain fabric III；
(4) press polish is handled：Fabric III is carried out successively at preliminary press polish processing I, preliminary press polish processing II and mirror press-finishing
Reason obtains fabric IV, and the pressure of preliminary press polish processing I is 125T, and temperature is 175 DEG C；The pressure of preliminary press polish processing II is
150T, temperature are 235 DEG C；The pressure of mirror press-finishing processing is 130T, and temperature is 150 DEG C；
(5) air pressure detects：Air pressure detection is carried out to fabric IV, it is that qualification carries out lower step that the gas permeability of fabric IV, which is 5~8,
Operation；
(6) compound：The qualified fabric IV of air pressure detection is multiple by bonding glue progress spot bond with 30D resistance polyester fiber knitting fabrics
It closes and fabric V is made；
(7) using fabric V as fabric I, knitting fabric is fabric II, is pressed on the faces fabric IV of fabric I using texturing pressure roller
It covers at the shape glue residual consistent with texturing pressure roller texture, then fabric II and fabric I is covered into face bonding；
(8) using fabric V as fabric III, shape and texturing pressure roller texture one are covered out on fabric II using texturing pressure roller
At the glue residual of cause, fabric III and fabric II is then covered into face bonding, three layers of dystopy structure anti-chiseling down elasticity natural feather are made
Fabric, wherein step (7) are staggered with mutual dystopy at the glue residual covered in step (8), are used in this example step (7) and (8)
It is same as Example 1 come the device and its application method that cover.
The gas permeability of final three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric obtained is 1.8, penetrability 1550g/
m2For 24 hours, elastic recovery 1.7%.
Three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric are while maintaining anti-chiseling down performance made from this method, bullet
Property and excellent moisture permeability, great popularization.
Embodiment 4
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric, its step are as follows：
(1) using polyester POY high stretch yarn as warp thread and weft yarn, weaving obtains fabric I, and the specification of warp thread is 40D50F, weft yarn
Specification be 40D50F, the density of warp thread is 530/10cm, and the density of weft yarn is 580/10cm, the fabric tissue of fabric I
For twill；
(2) dyeing sizing：Fabric I is dyed using overflow process, then carries out that carry is added to shape to obtain fabric II, is added
The sizing of overdetermination position is to go out the progress of cylinder width according to cloth；
(3) high temperature preshrunk：Fabric II is placed in 220 DEG C of steam carry out processing 3min obtain fabric III；
(4) press polish is handled：Fabric III is carried out successively at preliminary press polish processing I, preliminary press polish processing II and mirror press-finishing
Reason obtains fabric IV, and the pressure of preliminary press polish processing I is 120T, and temperature is 180 DEG C；The pressure of preliminary press polish processing II is
140T, temperature are 230 DEG C；The pressure of mirror press-finishing processing is 125T, and temperature is 145 DEG C；
(5) air pressure detects：Air pressure detection is carried out to fabric IV, it is that qualification carries out lower step that the gas permeability of fabric IV, which is 5~8,
Operation；
(6) compound：The qualified fabric IV of air pressure detection is multiple by bonding glue progress spot bond with 20D resistance polyester fiber knitting fabrics
It closes and fabric V is made；
(7) using fabric V as fabric I, knitting fabric is fabric II, is pressed on the faces fabric IV of fabric I using texturing pressure roller
It covers at the shape glue residual consistent with texturing pressure roller texture, then fabric II and fabric I is covered into face bonding；
(8) using fabric V as fabric III, shape and texturing pressure roller texture one are covered out on fabric II using texturing pressure roller
At the glue residual of cause, fabric III and fabric II is then covered into face bonding, three layers of dystopy structure anti-chiseling down elasticity natural feather are made
Fabric, wherein step (7) are staggered with mutual dystopy at the glue residual covered in step (8), are used in this example step (7) and (8)
It is same as Example 1 come the device and its application method that cover.
The gas permeability of final three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric obtained is 2.6, penetrability 1660g/
m2For 24 hours, elastic recovery 2.3%.
Three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric are while maintaining anti-chiseling down performance made from this method, bullet
Property and excellent moisture permeability, great popularization.
Embodiment 5
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric, its step are as follows：
(1) using polyester POY high stretch yarn as warp thread and weft yarn, weaving obtains fabric I, and the specification of warp thread is 70D10F, weft yarn
Specification be 70D10F, the density of warp thread is 560/10cm, and the density of weft yarn is 540/10cm, the fabric tissue of fabric I
For plain weave；
(2) dyeing sizing：Fabric I is dyed using overflow process, then carries out that carry is added to shape to obtain fabric II, is added
The sizing of overdetermination position is to go out the progress of cylinder width according to cloth；
(3) high temperature preshrunk：Fabric II is placed in 220 DEG C of steam carry out processing 4min obtain fabric III；
(4) press polish is handled：Fabric III is carried out successively at preliminary press polish processing I, preliminary press polish processing II and mirror press-finishing
Reason obtains fabric IV, and the pressure of preliminary press polish processing I is 120T, and temperature is 155 DEG C；The pressure of preliminary press polish processing II is
145T, temperature are 240 DEG C；The pressure of mirror press-finishing processing is 125T, and temperature is 145 DEG C；
(5) air pressure detects：Air pressure detection is carried out to fabric IV, it is that qualification carries out lower step that the gas permeability of fabric IV, which is 5~8,
Operation；
(6) fabric is compound：The qualified fabric IV of air pressure detection is dotted viscous by bonding glue progress with 40D resistance polyester fiber knitting fabrics
Tie compound obtained fabric V；
(7) using fabric V as fabric I, knitting fabric is fabric II, is pressed on the faces fabric IV of fabric I using texturing pressure roller
It covers at the shape glue residual consistent with texturing pressure roller texture, then fabric II and fabric I is covered into face bonding；
(8) using fabric V as fabric III, shape and texturing pressure roller texture one are covered out on fabric II using texturing pressure roller
At the glue residual of cause, fabric III and fabric II is then covered into face bonding, three layers of dystopy structure anti-chiseling down elasticity natural feather are made
Fabric, wherein step (7) are staggered with mutual dystopy at the glue residual covered in step (8), are used in this example step (7) and (8)
It is same as Example 1 come the device and its application method that cover.
The gas permeability of final three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric obtained is 2, penetrability 1600g/
m2For 24 hours, elastic recovery 2%.
Three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric are while maintaining anti-chiseling down performance made from this method, bullet
Property and excellent moisture permeability, great popularization.
Embodiment 6
A kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric, its step are as follows：
(1) using polyester POY high stretch yarn as warp thread and weft yarn, weaving obtains fabric I, and the specification of warp thread is 50D72F, weft yarn
Specification be 40D50F, the density of warp thread is 510/10cm, and the density of weft yarn is 600/10cm, the fabric tissue of fabric I
For satin weave；
(2) dyeing sizing：Fabric I is dyed using overflow process, then carries out that carry is added to shape to obtain fabric II, is added
The sizing of overdetermination position is to go out the progress of cylinder width according to cloth；
(3) high temperature preshrunk：Fabric II is placed in 205 DEG C of steam carry out processing 5min obtain fabric III；
(4) press polish is handled：Fabric III is carried out successively at preliminary press polish processing I, preliminary press polish processing II and mirror press-finishing
Reason obtains fabric IV, and the pressure of preliminary press polish processing I is 145T, and temperature is 165 DEG C；The pressure of preliminary press polish processing II is
170T, temperature are 240 DEG C；The pressure of mirror press-finishing processing is 140T, and temperature is 160 DEG C；
(5) air pressure detects：Air pressure detection is carried out to fabric IV, it is that qualification carries out lower step that the gas permeability of fabric IV, which is 5~8,
Operation；
(6) fabric is compound：The qualified fabric IV of air pressure detection is dotted viscous by bonding glue progress with 10D resistance polyester fiber knitting fabrics
Tie compound obtained fabric V；
(7) using fabric V as fabric I, knitting fabric is fabric II, is pressed on the faces fabric IV of fabric I using texturing pressure roller
It covers at the shape glue residual consistent with texturing pressure roller texture, then fabric II and fabric I is covered into face bonding；
(8) using fabric V as fabric III, shape and texturing pressure roller texture one are covered out on fabric II using texturing pressure roller
At the glue residual of cause, fabric III and fabric II is then covered into face bonding, three layers of dystopy structure anti-chiseling down elasticity natural feather are made
Fabric, wherein step (7) are staggered with mutual dystopy at the glue residual covered in step (8), are used in this example step (7) and (8)
It is same as Example 1 come the device and its application method that cover.
The gas permeability of final three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric obtained is 2.7, penetrability 1680g/
m2For 24 hours, elastic recovery 2.8%.
Three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric are while maintaining anti-chiseling down performance made from this method, bullet
Property and excellent moisture permeability, great popularization.
Claims (10)
1. a kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric, it is characterized in that：Include the following steps：
(1) using polyester POY high stretch yarn as warp thread and weft yarn, weaving obtains fabric I, and warp thread specification is 40D50F~70D10F, latitude
Yarn specification is 40D50F~70D10F, and warp count is 510~600/10cm, and weft count is 510~600/10cm；
(2) dyeing sizing：Fabric I is dyed using overflow process, then carries out that carry is added to shape to obtain fabric II；
(3) high temperature preshrunk：High temperature preshrunk is carried out to fabric II and obtains fabric III；
(4) press polish is handled：Preliminary press polish processing I, preliminary press polish processing II and mirror press-finishing is carried out successively to fabric III to handle
Pressure to fabric IV, the preliminary press polish processing I is 100~150T, and temperature is 150~200 DEG C；The preliminary press polish processing
The pressure of II is 120~180T, and temperature is 220~250 DEG C；The pressure of the mirror press-finishing processing is 120~140T, and temperature is
140~160 DEG C；
(5) compound：Fabric IV carries out the compound obtained fabric V of spot bond with looped fabric by bonding glue；
(6) using fabric V as fabric I, light and thin type velvet fabric is fabric II, using texturing pressure roller on the faces fabric IV of fabric I
It covers out at the shape glue residual consistent with texturing pressure roller texture, then fabric II and fabric I is covered into face bonding；
(7) using fabric V as fabric III, it is consistent with texturing pressure roller texture that shape is covered out on fabric II using texturing pressure roller
At glue residual, fabric III and fabric II is then covered into face bonding, three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric are made；
Wherein step (6) is staggered with mutual dystopy at the glue residual covered in step (7)；
The texturing pressure roller is equipped with flower pattern texture item, and flower pattern texture item is made of several recess fritters with raised nubs, recessed
Fritter is fallen into be staggered successively with raised nubs.
2. a kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric according to claim 1, feature
It is, the gas permeability of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric is less than or equal to 3, and penetrability is 1400~1800g/
m2For 24 hours, elastic recovery is 1.5~3%.
3. a kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric according to claim 1, feature
It is, the fabric tissue of the fabric I is plain weave, twill or satin weave.
4. a kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric according to claim 1, feature
It is, the sizing of described plus overdetermination position is to go out the progress of cylinder width according to cloth.
5. a kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric according to claim 1, feature
It is, the high temperature preshrunk refers to that fabric II is placed in 205~225 DEG C of steam to carry out 3~5min of processing.
6. a kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric according to claim 1, feature
It is, the fabric IV in step (5) is the fabric IV after air pressure detection is qualified, and the air pressure detection qualification refers to fabric breathability
It is 5~8.
7. a kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric according to claim 1, feature
It is, the looped fabric is 10D~50D resistance polyester fiber knitting fabrics.
8. a kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric according to claim 1, feature
It is, the light and thin type velvet fabric is knitting fabric.
9. a kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric according to claim 1, feature
It is, step (6) is mainly made of pressing plate, pressure roller track, texturing pressure roller and hot-pressing roller with the device for being used for covering in (7)；
Pressing plate is platy structure, and both sides are equipped with pressure roller track, and both sides interorbital has been sequentially arranged quarter along fabric traffic direction
Flower pressure roller and hot-pressing roller；
Texturing pressure roller is cylindrical-shaped structure, and both ends of the surface are equipped with the protruding shaft I being connect with pressure roller track, and side is equipped with flower pattern texture
Item, the flower pattern texture item form and are coated with glue, the recess fritter and protrusion by several recess fritters and raised nubs
Fritter is staggered successively；
Hot-pressing roller is cylindrical-shaped structure, and both ends of the surface are equipped with the protruding shaft II being connect with pressure roller track, flat side down.
10. a kind of preparation method of three layers of dystopy structure anti-chiseling down elasticity eiderdown shell fabric according to claim 9, feature
It is, the recess fritter is identical as the quantity of raised nubs；The flower pattern texture item is by the lateral separation of texturing pressure roller at phase
Mutually independent several pieces, texturing pressure roller, protruding shaft I and flower pattern texture item are made by integral forming process；The pressure roller track of both sides
Parallel, protruding shaft I and texturing pressure roller are coaxial, and protruding shaft II and hot-pressing roller are coaxial；The cylinder height phase of the texturing pressure roller and hot-pressing roller
It is same and smaller 0~5mm than the spacing of two pressure roller tracks；Flower pattern texture item is S-shaped, inverted S-shaped, camber line after the side expansion of texturing pressure roller
Shape or linear.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111993684A (en) * | 2019-05-27 | 2020-11-27 | 苏州创同纺织科技有限公司 | Production process of double-layer structure directly-filled down feather carved channel fabric |
| CN114921887A (en) * | 2021-07-23 | 2022-08-19 | 上海九裕纺织科技有限公司 | Weaving method for improving plaid fabric velvet running problem |
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| GB820762A (en) * | 1956-07-18 | 1959-09-23 | Montedison Spa | Machine and process for the production of laminates |
| CN102099180A (en) * | 2008-07-21 | 2011-06-15 | 未来股份公司 | Device and method for coupling two or more paper webs or plies by gluing |
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| CN114921887A (en) * | 2021-07-23 | 2022-08-19 | 上海九裕纺织科技有限公司 | Weaving method for improving plaid fabric velvet running problem |
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