CN108504979A - A kind of atomization arc pistol - Google Patents
A kind of atomization arc pistol Download PDFInfo
- Publication number
- CN108504979A CN108504979A CN201810571661.8A CN201810571661A CN108504979A CN 108504979 A CN108504979 A CN 108504979A CN 201810571661 A CN201810571661 A CN 201810571661A CN 108504979 A CN108504979 A CN 108504979A
- Authority
- CN
- China
- Prior art keywords
- wire
- atomizer
- shell
- pushing roller
- mounting base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/131—Wire arc spraying
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Nozzles (AREA)
Abstract
The invention discloses a kind of atomization arc pistols, including atomizer, connect electric block, mounting base and shell, one end of the housing bottom is equipped with mounting base, one end of the enclosure interior is equipped with motor, and the other end of enclosure interior is equipped with gearbox, the output end of the motor and the input terminal of gearbox connect, the both ends of enclosure interior above the gearbox are equipped with wire pushing roller by clamping nut, and gear box output end is connect by shaft with wire pushing roller, the atomizer is provided with and the mutually matched fixture block of card slot close to one end of fixed block, and one end inside atomizer close to fixed block is provided with ceramic air cap.The present invention is by being equipped with mounting base and being uniformly fixed with fixing bolt in the edge of mounting base so that it is convenient for the fixed installation of device, convenient for being sprayed suitable for the production of high-volume automatic and mechanical, and stable structure.
Description
Technical field
The present invention relates to steel to process technical field of auxiliary equipment, specially a kind of atomization arc pistol.
Background technology
Steel are nation-building and essential valuable cargo of realizing the four modernizations, and are widely used, are various in style, are steel
The material of ingot, steel billet or the steel definite shape made of pressure processing, size and performance, in order to improve the corrosion-resistant of steel
And the performances such as wear-resistant, it needs to carry out electric arc spraying to the surface of steel, electric arc spraying is continuously sent in two using burning
Into wire between electric arc melt metal, molten metal is atomized with high-speed flow, and to the metallic of atomization
Accelerate that them is made to spray to the technology that workpiece forms coating, be current steel structure anti-corrosion, wear-resistant and machine components repair etc. it is real
A kind of heat spraying method most generally used in the application project of border, but the atomizing effect of current arc pistol nozzle is bad,
The metallic of ejection is not uniform enough, meanwhile, for such device during wire feed, wire is easy to happen sideslip, while electricity
Although arc spray gun is largely hand-held using flexible, it is not suitable for high-volume mechanization and automatically produces, therefore is badly in need of
A kind of atomization arc pistol meets the needs of people.
Invention content
The purpose of the present invention is to provide a kind of atomization arc pistols, to solve the problems mentioned in the above background technology.
To achieve the above object, the present invention provides the following technical solutions:A kind of atomization arc pistol, including atomizer,
Electric block, mounting base and shell are connect, one end of the housing bottom is equipped with mounting base, and one end of the enclosure interior is equipped with electricity
Machine, and the other end of enclosure interior is equipped with gearbox, the output end of the motor and the input terminal of gearbox connect, the change
The both ends of enclosure interior above fast case are equipped with wire pushing roller by clamping nut, and gear box output end by shaft with
Wire pushing roller connects, and the inside of the shell of the wire pushing roller side is mounted on preceding wire leading pipe, the wire pushing roller other side
The inside of shell be mounted on rear wire leading pipe, it is described after the one end of wire leading pipe far from preceding wire leading pipe be equipped with and connect electric block, it is described
The bottom end for connecing electric block is equipped with air compressor connector, and connects the one end of electric block far from wire pushing roller and be equipped with fixed block, described
The one end of fixed block far from wire pushing roller is provided with card slot, and the one end of fixed block far from wire pushing roller is equipped with atomizer,
The atomizer close to one end of fixed block be provided with the mutually matched fixture block of card slot, and close to fixed inside atomizer
One end of block is provided with ceramic air cap.
Preferably, the edge of the mounting base bottom is uniformly fixed with fixing bolt.
Preferably, the lateral wall of the fixture block is provided with external screw thread, and the madial wall of card slot is provided with and external screw thread phase interworking
The internal thread of conjunction.
Preferably, it is provided with equal sheet on the atomizer.
Preferably, the preceding wire leading pipe is in same horizontal line with rear wire leading pipe.
Compared with prior art, the beneficial effects of the invention are as follows:The atomization arc pistol by be equipped with mounting base and
It is uniformly fixed with fixing bolt in the edge of mounting base so that be convenient for the fixed installation of device, convenient for being suitable for high-volume machine
The production spraying of toolization automation, stable structure is easy to use, while device is by being equipped with atomizer and being sprayed in atomization
It is provided with equal sheet on head so that convenient for by the more uniform of molten metal particle spray coating, spraying effect more rationality improves
Production efficiency, while device, by being equipped with ceramic air cap, high temperature resistance is good, it is not easy to cause to damage due to high temperature,
Conducive to the use of device, while device is by being equipped with preceding wire leading pipe and rear wire leading pipe so that convenient for ensureing that wire is being sent
It will not deviate during silk, seal wire is more accurate, while device is made by being equipped with fixed block, card slot and fixture block
It obtains and also allows for breaking down convenient for replacing required atomizer according to actual demand convenient for installation and removal atomizer
When carry out repair and maintenance easy to disassemble.
Description of the drawings
Fig. 1 is the structural profile illustration of the present invention;
Fig. 2 is the partial cutaway schematic of the present invention;
Fig. 3 is the atomizer diagrammatic cross-section of the present invention.
In figure:1, atomizer;2, ceramic air cap;3, fixed block;4, air compressor connector;5, electric block is connect;6, after
Wire leading pipe;7, wire pushing roller;8, clamping nut;9, gearbox;10, preceding wire leading pipe;11, mounting base;12, shell;13, motor;
14, equal sheet;15, card slot;16, fixture block.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
- 3 are please referred to Fig.1, a kind of embodiment provided by the invention:A kind of atomization arc pistol, including atomizer 1, connect
One end of electric block 5, mounting base 11 and shell 12,12 bottom of shell is equipped with mounting base 11, and the edge of 11 bottom of mounting base is equal
It is even to be fixed with fixing bolt, it is convenient for the fixed installation of device, one end inside shell 12 that motor 13, the model of motor 13 are installed
Can be Y90S-2, and the other end inside shell 12 is equipped with gearbox 9, the input terminal of the output end and gearbox 9 of motor 13
It connects, the both ends inside the shell 12 of 9 top of gearbox are equipped with wire pushing roller 7 by clamping nut 8, and gearbox 9 is defeated
Outlet is connect by shaft with wire pushing roller 7, and the inside of the shell 12 of 7 side of the wire pushing roller is mounted on preceding wire leading pipe
10, the inside of the shell 12 of 7 other side of wire pushing roller is mounted on rear wire leading pipe 6, and preceding wire leading pipe 10 is in same with rear wire leading pipe 6
One horizontal line, convenient for sideslip will not occur when ensureing wire feed, the one end of rear wire leading pipe 6 far from preceding wire leading pipe 10, which is equipped with, connects electric block
5, the bottom end for connecing electric block 5 is equipped with air compressor connector 4, and connects the one end of electric block 5 far from wire pushing roller 7 and be equipped with fixed block
3, the one end of fixed block 3 far from wire pushing roller 7 is provided with card slot 15, and the one end of fixed block 3 far from wire pushing roller 7 is equipped with mist
Change nozzle 1, atomizer 1 is provided with and 15 mutually matched fixture block 16 of card slot, the outside of fixture block 16 close to one end of fixed block 3
Wall is provided with external screw thread, the madial wall of card slot 15 be provided with the mutually matched internal thread of external screw thread, convenient for being fixedly mounted and more
Atomizer 1 is changed, and 1 inside of atomizer is provided with ceramic air cap 2 close to one end of fixed block 3, on the atomizer 1
It is provided with equal sheet 14 so that metallic particles spraying is more uniform.
Operation principle:In use, device is mounted on spray coating operations region by the fixing bolt in mounting base 11 first,
6 external wire thread supplying machine of rear wire leading pipe is started into motor 13 so that send by 4 external air compressor of air compressor connector
Silk idler wheel 7 is started to work, and two one metal wires are respectively by under the drive of two wire pushing rollers 7 in shell 12 later, before
It wire leading pipe 10 and connects electric block and intersects at a bit, power supply is connected by cable soft wire, wire and connect electric block 5 and contact and charge, general
The compressed air of introducing forms high-speed gas atomization and melts metal, is finally sprayed by atomizer 1, is sprayed to steel, mist
Change and be provided with equal sheet 14 on nozzle 1 so that convenient for by the more uniform of molten metal particle spray coating, spraying effect is more managed
Property, production efficiency, while the ceramic air cap installed are improved, high temperature resistance is good, it is not easy to cause to damage due to high temperature, profit
In the use of device.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Profit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent requirements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
Claims (5)
1. a kind of atomization arc pistol, including atomizer(1), connect electric block(5), mounting base(11)And shell(12), feature
It is:The shell(12)One end of bottom is equipped with mounting base(11), the shell(12)Internal one end is equipped with motor
(13), and shell(12)The internal other end is equipped with gearbox(9), the motor(13)Output end and gearbox(9)'s
Input terminal connects, the gearbox(9)The shell of top(12)Internal both ends pass through clamping nut(8)Wire feed rolling is installed
Wheel(7), and gearbox(9)Output end passes through shaft and wire pushing roller(7)Connection, the wire pushing roller(7)The shell of side
(12)Inside be mounted on preceding wire leading pipe(10), the wire pushing roller(7)The shell of the other side(12)Inside be mounted on
Wire leading pipe afterwards(6), the rear wire leading pipe(6)Far from preceding wire leading pipe(10)One end be equipped with and connect electric block(5), described to connect electric block
(5)Bottom end air compressor connector is installed(4), and connect electric block(5)Far from wire pushing roller(7)One end fixed block is installed
(3), the fixed block(3)Far from wire pushing roller(7)One end be provided with card slot(15), and fixed block(3)Far from wire pushing roller
(7)One end atomizer is installed(1), the atomizer(1)Close to fixed block(3)One end be provided with and card slot(15)
Mutually matched fixture block(16), and atomizer(1)Internal close fixed block(3)One end be provided with ceramic air cap(2).
2. a kind of atomization arc pistol according to claim 1, it is characterised in that:The mounting base(11)The edge of bottom
Place is uniformly fixed with fixing bolt.
3. a kind of atomization arc pistol according to claim 1, it is characterised in that:The fixture block(16)Lateral wall setting
There are external screw thread, card slot(15)Madial wall be provided with and the mutually matched internal thread of external screw thread.
4. a kind of atomization arc pistol according to claim 1, it is characterised in that:The atomizer(1)On be provided with
Equal sheet(14).
5. a kind of atomization arc pistol according to claim 1, it is characterised in that:The preceding wire leading pipe(10)With rear seal wire
Pipe(6)In same horizontal line.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810571661.8A CN108504979A (en) | 2018-06-06 | 2018-06-06 | A kind of atomization arc pistol |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810571661.8A CN108504979A (en) | 2018-06-06 | 2018-06-06 | A kind of atomization arc pistol |
Publications (1)
Publication Number | Publication Date |
---|---|
CN108504979A true CN108504979A (en) | 2018-09-07 |
Family
ID=63402965
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201810571661.8A Pending CN108504979A (en) | 2018-06-06 | 2018-06-06 | A kind of atomization arc pistol |
Country Status (1)
Country | Link |
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CN (1) | CN108504979A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113684441A (en) * | 2021-08-27 | 2021-11-23 | 江阴恩特莱特镀膜科技有限公司 | Electric arc spray gun |
-
2018
- 2018-06-06 CN CN201810571661.8A patent/CN108504979A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113684441A (en) * | 2021-08-27 | 2021-11-23 | 江阴恩特莱特镀膜科技有限公司 | Electric arc spray gun |
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Legal Events
Date | Code | Title | Description |
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PB01 | Publication | ||
PB01 | Publication | ||
WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180907 |
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WD01 | Invention patent application deemed withdrawn after publication |