CN108503520A - A kind of technique of reactive distillation synthesis menthones - Google Patents

A kind of technique of reactive distillation synthesis menthones Download PDF

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CN108503520A
CN108503520A CN201810494551.6A CN201810494551A CN108503520A CN 108503520 A CN108503520 A CN 108503520A CN 201810494551 A CN201810494551 A CN 201810494551A CN 108503520 A CN108503520 A CN 108503520A
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menthones
catalyst
ruthenium
reactive distillation
technique
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CN108503520B (en
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杨彩花
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Hangzhou Zicheng Biotechnology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/51Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by pyrolysis, rearrangement or decomposition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/46Ruthenium, rhodium, osmium or iridium
    • B01J23/462Ruthenium
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/78Separation; Purification; Stabilisation; Use of additives
    • C07C45/81Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation
    • C07C45/82Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation by distillation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2601/00Systems containing only non-condensed rings
    • C07C2601/12Systems containing only non-condensed rings with a six-membered ring
    • C07C2601/14The ring being saturated
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The present invention relates to the techniques that a kind of reactive distillation synthesizes menthones, using reactive distillation column as consersion unit, under mild reaction conditions and under the action of catalyst and auxiliary agent, asymmetric catalytic hydrogenation is realized by the hydrogen migration of molecule itself, avoid the use of hydrogen or its hydrogen donor and oxidant, product can be continuously produced simultaneously, there is significant continuous operability and economy, there is preferable industrial prospect.

Description

A kind of technique of reactive distillation synthesis menthones
Technical field
The invention belongs to the techniques that field of fine chemical more particularly to a kind of reactive distillation synthesize menthones.
Background technology
Menthones (Menthone), molecular formula:C10H18O, alias Meng's ketone are dissolved in 3 volume, 70% ethyl alcohol, are dissolved in oil Matter fragrance.Molecular weight 154.25.Density 0.896g/cm3.205 DEG C of boiling point.Refractive index 1.450.It is slightly soluble in water.It is dissolved in most of Organic solvent.With 1:3 are dissolved in 70% ethyl alcohol, are dissolved in oily fragrance.There are refrigerant peppermint sample fragrance, root of Aucklandia lappa Decne inside information.Fragrance dissipates Hair, not very persistently, taste is refrigerant, but also has offending bitter taste.There are refrigerant peppermint sample fragrance, root of Aucklandia lappa Decne inside information.
Menthones, alias Meng's ketone, the refrigerant characteristic perfume with natural peppermint.Menthones is with two kinds of stereoisomers Form exists:Menthones and isomenthone respectively exist in the form of two kinds of enantiomters again, mainly thin to prepare Lotus type essence, therefore the synthesis of menthones is constantly subjected to the concern of people.
Patent US3124614 reports, which are hydrogenated using thymol under Pd catalyst actions, can obtain menthones, but raw material Thymol is difficult to obtain, severe reaction conditions, to equipment requirement height.
Patent CN106061933A reports the isopulegol in gas phase and is contacted with activated oxidisability copper catalyst The method for preparing menthones, copper catalyst need to carry out pre-activate in this method, and pre-activation method is cumbersome, and activation effect is to reaction Yield is affected, and is not suitable for large-scale industrial production.
Patent CN104603095A uses the metal complex for containing Phosphine ligands as catalyst.The technique can reach 85% or more menthones yield, but high turnover number (TON) is cannot achieve, catalyst life is shorter, it is contemplated that the height of catalyst Cost, this technique are not suitable for industry and are combined to menthones.
Ruthenium-phenol catalyst of the patent CN106068160A descriptions for transfer hydrogenation, and the catalyst is shifting There is excellent performance in hydrogenation, be used for the catalyst to prepare menthones by isopulegol, there is higher conversion Rate and selectivity.But the turnover number of the technique (TON) raising is limited, catalyst life is still shorter, but also needs to use A large amount of amphyl, this will produce adverse effect for post-processing and environment.
Therefore, urgent need is a kind of simple for process, and reaction condition is mild, and economical and efficient, environmental protection is friendly and is easily industrialized Method realize the preparation of menthones.
Invention content
The purpose of the present invention is to provide a kind of method that reactive distillation prepares menthones, to solve it is existing prepare it is thin Problems present in lotus ketone technique, the present invention are under mild reaction conditions, high using heterogeneous catalysis isopulegol Yield prepares menthones, easily mode can recycle catalyst, have simpler reaction process, it is lower reaction at This, good environment friendly has preferable industrial prospect.If do not made separate stipulations, term " menthones " refers to appointing What possible stereoisomer.
A kind of technique of reactive distillation synthesis menthones, which is characterized in that include the following steps:
(1) isopulegol is entered in preheater, is heated to 80-90 DEG C;
(2) isopulegol after preheating is imported with auxiliary agent in reactive distillation column, vacuum degree control is -0.1 in tower ~-0.15Mpa, reboiler temperature are controlled at 120-130 DEG C, and catalyst of the menthones with filler layer surface on column plate is allowed to fill Tap touches the hydrogen migration realization asymmetric catalytic hydrogenation for carrying out molecule itself, using 4-5:1 reflux ratio carries out rectifying;When carrying Take out after menthones materials and parts quality meets product requirement, into cooler in it is cooling, be normal temperature circulation water in cooler, finally Into finished product storage tank, finished product menthones is obtained.
The tower height of the reactive distillation rectifying column is 20-25 meters, tower diameter DN250-300, and filler is stainless steel ripple silk net And catalyst.
The catalyst is a kind of supported ruthenium catalyst Ru/CNTS, in terms of the gross mass of catalyst, the weight content of Ru It is 5~10%,
Further, the preparation method of the Ru/CNTS catalyst includes the following steps:
1) carbon nanotube that a certain amount of outer diameter is 2~6nm is weighed, the HNO that mass fraction is 30%~50% is added3 The H that solution and 20~50ml mass fractions are 15%2O2Solution is heated to reflux 2~3h, after taking-up under the conditions of 100~120 DEG C It is cooled to room temperature, washs, filters by conventional method, is dry, obtaining the modified carbon nanotube in surface.
2) reduction process is impregnated, carbon nano-tube material modified is crushed, it is small with ruthenium saline solution dipping 12~24 When, then restored with reducing agent, it is washed with deionized to neutrality, then be dried, obtains ruthenium catalyst;
3) ruthenium catalyst roasting process roasts ruthenium catalyst, the ruthenium-based catalyst aoxidized;
4) ruthenium-based catalyst by the oxidation that step 3) obtains is added in reaction kettle, is passed through hydrogen displacement reaction gas, Hydrogenation activation is carried out, reaction temperature is 10~40 DEG C, and preferably 20~30 DEG C, it is 0~1.0MPaG to maintain reaction gauge pressure, preferably 0.1~0.5MPaG, the reaction time be 6~for 24 hours, preferably 8~12h.
Preferably, in the step 2), the ruthenium salt is set as ruthenium trichloride or ruthenium hydrochloride sodium or carbonyl chlorination Ruthenium, the ruthenium salinity are 5~15g/L.
Preferably, in the step 2), the reducing agent is set as one in hydrazine hydrate, potassium borohydride, formaldehyde Kind.
Preferably, in the step 3), calcination temperature is set as 200~600 DEG C, and roasting time is set as 3~5 Hour.
In the present invention, the auxiliary agent is selected from norbornadiene, cyclopentene, cyclopentadiene, pentamethylcyclopentadiene, ethyl It is one or more in cyclopentadiene, cyclo-octene, cyclo-octadiene, cyclo-octatetraene, cycloheptene, cymene, preferred cyclopentadiene And/or cyclo-octadiene.
It reacts in finally obtained product, the ratio of isomenthone is 10-20mol%, preferably 10mol%.
It in the present invention, is calculated with the amount of the substance of isopulegol, oil ratio is 0.0001%~l%, preferably 0.001%~0.1%;The molar ratio of the auxiliary agent and homogeneous catalyst dosage is (0.01~10):1, preferably (0.1~4): 1。
Preferably, reaction final product chemo-selective is 95%~99%, and conversion ratio can reach 90%~99.9%.
The advantageous effect of the method for the present invention is:
1) it under mild reaction conditions under the action of catalyst and auxiliary agent, is realized by the hydrogen migration of molecule itself Asymmetric catalytic hydrogenation avoids the use of hydrogen or its hydrogen donor and oxidant, while can be continuous using reactive distillation column Product is produced, there is significant continuous operability and economy;Secondly, it is not related to other solvents in system, reduces it The introducing of his impurity has good environment friendly.
2) auxiliary agent through the invention, it is possible to reduce the loss of transition metal in reaction process, hence it is evident that improve catalyst system and catalyzing Stability;System does not add solvent, further simplifies the later purification processing of reaction product, and the three wastes significantly reduce, have Preferable industrial prospect.
Specific implementation mode
Below in conjunction with technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described Embodiment be only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, originally The every other embodiment that domain those of ordinary skill is obtained without making creative work is added in neck, all belongs to In the scope of protection of the invention.
【Embodiment 1】
1) carbon nanotube that a certain amount of outer diameter is 2nm is weighed, the HNO that mass fraction is 35% is added3Solution and 20ml The H that mass fraction is 15%2O2Solution is heated to reflux 2~3h under the conditions of 100 DEG C, takes out postcooling to room temperature, passes through routine Method washing filters, is dry, obtains the modified carbon nanotube in surface;
2) reduction process is impregnated, carbon nano-tube material modified is crushed, it is water-soluble with a concentration of 5g/L ruthenium trichlorides Liquid impregnates 12 hours, then is restored with reducing agent hydrazine hydrate, potassium borohydride, formaldehyde, is washed with deionized to neutrality, then carry out It is dry, obtain ruthenium catalyst;
3) ruthenium catalyst roasting process roasts ruthenium catalyst, and calcination temperature is 500 DEG C, and roasting time is 3~5 Hour, obtain the ruthenium-based catalyst of ruthenium surface oxidation;
4) ruthenium-based catalyst by the oxidation that step 3) obtains is added in reaction kettle, is passed through hydrogen displacement reaction gas, Carry out hydrogenation activation, reaction temperature is 20 DEG C, and it is 0~1.0MPaG to maintain reaction gauge pressure, preferably 0.2MPaG, and the reaction time is 12h obtains the Ru/CNTS catalyst that Ru contents are 5.1%.
【Embodiment 2】
1) carbon nanotube that a certain amount of outer diameter is 2nm is weighed, the HNO that mass fraction is 35% is added3Solution and 20ml The H that mass fraction is 15%2O2Solution is heated to reflux 2~3h under the conditions of 100 DEG C, takes out postcooling to room temperature, passes through routine Method washing filters, is dry, obtains the modified carbon nanotube in surface;
2) reduction process is impregnated, carbon nano-tube material modified is crushed, with a concentration of 10g/L ruthenium trichlorides water Solution impregnates 18 hours, then with reducing agent potassium borohydride reduction, is washed with deionized to neutrality, then be dried, obtains ruthenium Catalyst;
3) ruthenium catalyst roasting process roasts ruthenium catalyst, and roasting is set as 600 DEG C, and calcination temperature is set as 5 hours, obtain the ruthenium-based catalyst of ruthenium surface oxidation;
4) ruthenium-based catalyst by the oxidation that step 3) obtains is added in reaction kettle, is passed through hydrogen displacement reaction gas, Hydrogenation activation is carried out, reaction temperature is 30 DEG C, and it is 0.5MPaG, reaction time 6h to maintain reaction gauge pressure, and obtaining Ru contents is 8.7% Ru/CNTS catalyst.
【Embodiment 3】
Catalyze and synthesize menthones:
A kind of method that reactive distillation prepares menthones:
(1) isopulegol is entered in preheater, is heated to 80 DEG C;
(2) isopulegol after preheating is imported with auxiliary agent norbornadiene and cyclo-octadiene in reactive distillation column, tower In -0.15Mpa, reboiler temperature is controlled at 120 DEG C interior vacuum degree control, allow menthones on column plate with filler layer surface Catalyst comes into full contact with the hydrogen migration realization asymmetric catalytic hydrogenation for carrying out molecule itself, using 4:1 reflux ratio carries out essence It evaporates;After extracting menthones materials and parts quality and meeting product requirement, into cooler in it is cooling, be normal temperature circulation in cooler Water finally enters finished product storage tank, obtains finished product menthones.
It is calculated with the amount of the substance of isopulegol, oil ratio 0.1%;The auxiliary agent and homogeneous catalyst dosage Molar ratio is 4:1.
The tower height of the reactive distillation rectifying column is 20 meters, tower diameter DN250, and filler is stainless steel ripple silk net and catalysis Agent;The catalyst is the Ru/CNTS catalyst that the Ru contents prepared by embodiment 1 are 5.1%.
Conversion ratio and menthol yield are measured by calibrating GC analyses, the results are shown in Table 1.
【Embodiment 4】
Catalyze and synthesize menthones:
A kind of method that reactive distillation prepares menthones:
(1) isopulegol is entered in preheater, is heated to 90 DEG C;
(2) isopulegol after preheating is imported with auxiliary agent cyclopentadiene and cyclo-octatetraene in reactive distillation column, in tower In -0.1Mpa, reboiler temperature is controlled at 130 DEG C vacuum degree control, allows catalysis of the menthones with filler layer surface on column plate Agent comes into full contact with the hydrogen migration realization asymmetric catalytic hydrogenation for carrying out molecule itself, using 5:1 reflux ratio carries out rectifying;When Extract after menthones materials and parts quality meets product requirement, into cooler in it is cooling, be normal temperature circulation water in cooler, most Enter finished product storage tank afterwards, obtains finished product menthones.
It is calculated with the amount of the substance of isopulegol, oil ratio 0.01%;The auxiliary agent and homogeneous catalyst dosage Molar ratio is 0.1:1.
The tower height of the reactive distillation rectifying column is 25 meters, tower diameter DN300, and filler is stainless steel ripple silk net and catalysis Agent;The catalyst is the Ru/CNTS catalyst that the Ru contents prepared by embodiment 7 are 8.7%.
Conversion ratio and menthol yield are measured by calibrating GC analyses, the results are shown in Table 1.
【Embodiment 4】
Catalyze and synthesize menthones:
A kind of method that reactive distillation prepares menthones:
(1) isopulegol is entered in preheater, is heated to 90 DEG C;
(2) isopulegol after preheating is imported with auxiliary agent cyclopentadiene in reactive distillation column, vacuum degree control in tower In -0.1Mpa, reboiler temperature is controlled at 130 DEG C, and catalyst of the menthones with filler layer surface on column plate is allowed to come into full contact with Asymmetric catalytic hydrogenation is realized in the hydrogen migration for carrying out molecule itself, using 5:1 reflux ratio carries out rectifying;When extracting peppermint After ketone materials and parts quality meets product requirement, into cooler in it is cooling, be normal temperature circulation water in cooler, finally enter finished product Storage tank obtains finished product menthones.
It is calculated with the amount of the substance of isopulegol, oil ratio 0.01%;The auxiliary agent and homogeneous catalyst dosage Molar ratio is 0.1:1.
The tower height of the reactive distillation rectifying column is 25 meters, tower diameter DN300, and filler is stainless steel ripple silk net and catalysis Agent;The catalyst is the Ru/CNTS catalyst that the Ru contents prepared by embodiment 7 are 8.7%.
Conversion ratio and menthol yield are measured by calibrating GC analyses, the results are shown in Table 1.
【Comparative example 1】
Catalyze and synthesize menthones.
Palladium-the ruthenium catalyst and isopulegol that are prepared in embodiment 1 are all put into dry 500ml reaction under high pressures In kettle, it is 4Mpa to be passed through high pure nitrogen and maintain reaction absolute pressure, which is heated to 130 DEG C and is stirred 50 hours.Pass through school Quasi- GC analyses measure conversion ratio and menthol yield, as a result as shown in table 1.
Table 1
Above description has fully disclosed the specific implementation mode of the present invention.It should be pointed out that being familiar with the field Technical staff is to any change for being done of specific implementation mode of the present invention all without departing from the model of claims of the present invention It encloses.Correspondingly, the scope of the claims of the invention is also not limited only to previous embodiment.

Claims (9)

1. a kind of technique of reactive distillation synthesis menthones, which is characterized in that include the following steps:
(1) isopulegol is entered in preheater, is heated to 80-90 DEG C;
(2) isopulegol and the auxiliary agent after preheating are imported in reactive distillation column, in tower vacuum degree control -0.1~- 0.15Mpa, reboiler temperature are controlled at 120-130 DEG C, and menthones is allowed fully to be connect with the catalyst of filler layer surface on column plate The hydrogen migration realization asymmetric catalytic hydrogenation for carrying out molecule itself is touched, using 4-5:1 reflux ratio carries out rectifying;It is thin when extracting After lotus ketone materials and parts quality meets product requirement, into cooler in it is cooling, be normal temperature circulation water in cooler, finally enter finished product Storage tank obtains finished product menthones;The catalyst is a kind of supported ruthenium catalyst Ru/CNTS.
2. the technique of reactive distillation synthesis menthones according to claim 1, it is characterised in that:The reactive distillation rectifying The tower height of tower is 20-25 meters, tower diameter DN250-300, and filler is stainless steel ripple silk net and catalyst.
3. the technique of reactive distillation synthesis menthones according to claim 1, it is characterised in that:The Ru/CNTS catalysis Agent, in terms of the gross mass of catalyst, the weight content of Ru is 5~10%;
It is pungent that the auxiliary agent is selected from norbornadiene, cyclopentene, cyclopentadiene, pentamethylcyclopentadiene, ethyl cyclopentadiene, ring It is one or more in alkene, cyclo-octadiene, cyclo-octatetraene, cycloheptene, cymene, preferably cyclopentadiene and/or cyclo-octadiene.
4. the technique of reactive distillation synthesis menthones according to claim 1, it is characterised in that:With the object of isopulegol The amount of matter calculates, and oil ratio is 0.0001%~l%, and preferably 0.001%~0.1%;The auxiliary agent and homogeneous catalyst dosage Molar ratio be (0.01~10):1, preferably (0.1~4):1.
5. the technique of reactive distillation synthesis menthones according to claim 1, it is characterised in that:React final product chemistry Selectivity is 95%~99%, and conversion ratio can reach 90%~99.9%.
6. the technique for synthesizing menthones according to claim 1-5 any one of them reactive distillations, it is characterised in that:The Ru/ The preparation method of CNTS catalyst includes the following steps:
1) carbon nanotube that a certain amount of outer diameter is 2~6nm is weighed, the HNO that mass fraction is 30%~50% is added3Solution and The H that 20~50ml mass fractions are 15%2O2Solution is heated to reflux 2~3h under the conditions of 100~120 DEG C, takes out postcooling extremely Room temperature washs, filters, is dry, obtaining the modified carbon nanotube in surface by conventional method;
2) reduction process is impregnated, carbon nano-tube material modified is crushed, is impregnated 12~24 hours with ruthenium saline solution, then It is restored, is washed with deionized to neutrality with reducing agent, then be dried, obtain ruthenium catalyst;
3) ruthenium catalyst roasting process roasts ruthenium catalyst, the ruthenium-based catalyst aoxidized;
4) ruthenium-based catalyst by the oxidation that step 3) obtains is added in reaction kettle, is passed through hydrogen displacement reaction gas, is carried out Activation is hydrogenated, reaction temperature is 10~40 DEG C, preferably 20~30 DEG C, maintains reaction gauge pressure for 0~1.0MPaG, preferably 0.1~ 0.5MPaG, the reaction time be 6~for 24 hours, preferably 8~12h.
7. the technique of reactive distillation synthesis menthones according to claim 6, it is characterised in that:It is described in step 2) Ruthenium salt be set as ruthenium trichloride or ruthenium hydrochloride sodium or carbonyl ruthenic chloride, the ruthenium salinity is 5~15g/L.
8. the technique of reactive distillation synthesis menthones according to claim 6, it is characterised in that:It is described in step 2) Reducing agent be set as one kind in hydrazine hydrate, potassium borohydride, formaldehyde.
9. the technique of reactive distillation synthesis menthones according to claim 6, it is characterised in that:In the step 3) In, calcination temperature is set as 200~600 DEG C, and roasting time is set as 3~5 hours.
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CN109293487A (en) * 2018-10-10 2019-02-01 万华化学集团股份有限公司 A method of preparing menthones
CN109593029A (en) * 2018-11-26 2019-04-09 万华化学集团股份有限公司 A kind of method preparing high-purity L- menthones and the catalyst system for this method

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109293487A (en) * 2018-10-10 2019-02-01 万华化学集团股份有限公司 A method of preparing menthones
CN109293487B (en) * 2018-10-10 2021-09-07 万华化学集团股份有限公司 Method for preparing menthone
CN109593029A (en) * 2018-11-26 2019-04-09 万华化学集团股份有限公司 A kind of method preparing high-purity L- menthones and the catalyst system for this method
CN109593029B (en) * 2018-11-26 2022-01-07 万华化学集团股份有限公司 Method for preparing high-purity L-menthone and catalyst system used for method

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