CN108503310A - A kind of fireproof heat insulating sound insulation cement polyphenyl formwork - Google Patents

A kind of fireproof heat insulating sound insulation cement polyphenyl formwork Download PDF

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CN108503310A
CN108503310A CN201810392038.6A CN201810392038A CN108503310A CN 108503310 A CN108503310 A CN 108503310A CN 201810392038 A CN201810392038 A CN 201810392038A CN 108503310 A CN108503310 A CN 108503310A
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sound insulation
heat insulating
parts
fireproof heat
insulating sound
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CN108503310B (en
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张如心
董旭
于海洋
李鑫恒
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Beijing Wo Niu Amperex Technology Ltd
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Beijing Wo Niu Amperex Technology Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00025Aspects relating to the protection of the health, e.g. materials containing special additives to afford skin protection
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/23Acid resistance, e.g. against acid air or rain
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52Sound-insulating materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Building Environments (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The present invention discloses a kind of fireproof heat insulating sound insulation cement polyphenyl formwork, including following raw materials are prepared:Granular polystyrene, cement, latex powder, water-reducing agent, water.The fireproof heat insulating sound insulation cement polyphenyl formwork of the present invention, good flame resistance are not burnt, and nontoxic taste distributes, and wall thermal insulating is heat-insulated, and people is allowed to have sense cool in summer and warm in winter, polyphenyl formwork also to have good soundproof effect.Compared with existing heat-preserving building, indoor usable floor area can be made to increase, save template, construction is convenient, and saving of work and time is notable, reduces economic cost.

Description

A kind of fireproof heat insulating sound insulation cement polyphenyl formwork
Technical field
The present invention relates to a kind of fireproof heat insulating sound insulation cement polyphenyl formworks.
Background technology
It is energy saving at the same allow again people experience the safety of house with it is comfortable, this is the inexorable trend of social development.State Family is not required nothing more than new building and is constructed using energy-saving design, to take energy saving remedial measure to Old building yet.Building energy conservation has been compeled The eyebrows and eyelashes.It is desirable to the housing safety of oneself, energy antidetonation simultaneously wishes to resist historical high earthquake magnitude;Wish that building materials are fire-retardant, with profit Fire control;Wish that room is kept the temperature, there is the sense of " cool in summer and warm in winter ";Wish that room sound insulation, the daily sound will not invade and harass neighbours.Past Brick concrete structure obviously do not meet the demand of today, do not meet shockproof requirements not only, do not meet heat preservation energy-saving requirement more.It is past Exterior wall enclosure structure is usually clay brick, thickness the Northeast be 365,490,620mm, the thermal coefficient mistake of this walling Greatly, the left and right wall mean heat transfer coefficient 1.6W/ (mK).Reveal less than room air in the temperature of severe cold season, exterior wall inner surface When point temperature, the inner surface of exterior wall just generates moisture condensation and causes inner wall surface mildew phenomenon.It is comfortable that this phenomenon can not only influence people And health, while also resulting in indoor appliances and building structure damage;Also soundproof effect difference and its anti-seismic problem are more made us Worry.
Thermal insulation material for external wall includes mainly three categories:
1. the inorganic heat insulation material based on mineral wool and mineral wool usually regards as non-automatic incombustible material, rock wool, mineral wool For their thermal coefficient usually between 0.036~0.041W/ (mK), itself belongs to inanimate matter silicate under normal temperature condition Fiber, it is non-combustible, but during being processed into product, organic binder or additive to be added sometimes, these are to product Combustibility will produce certain influence.Therefore, rock wool, slag cotton products combustibility depend on wherein combustible binder Number.
2. the organo-mineral complexing thermal insulation material based on adhesive powder-polystyrene granule thermal insulation mortar, usually regards as flame retardancy material Material.Adhesive powder-polystyrene granule thermal insulation mortar is a kind of heat preserving and insulating material of organo-mineral complexing, and the volume of granular polystyrene about exists 80% or so, thermal coefficient is 0.06W/ (mK), and combustion rating is B1 grades, belongs to nonflammable material.Adhesive polystyrene grain is heated When, the granular polystyrene generally comprised can soften and melt, but not burn.Since granular polystyrene is wrapped up by inorganic material, Closed cavity will be formed after melting, at this time the thermal coefficient of the thermal insulation material can it is lower, heat transfer is slower, be heated overall process material Volume change is zero.
3. the organic insulation material based on styrofoam, polyurethane and phenolic aldehyde, usually regards as combustible material.Polyphenyl second Alkene foamed material is thermal plastic high polymer heat preserving and insulating material, and thermal coefficient is 0.041W/ (mK).When heated, usually occur Softening and fusing.The heat distortion temperature of styrofoam is only 70~98 DEG C, and difference depends on selecting formula and post-processing approach, glass It is 100 DEG C to change temperature.Polystyrene is all made of carbon hydrogen element, is substantially easily burnt, not fire retardant treated, and oxygen index (OI) is only It is 18%;Heat liberation unit is larger when burning, while generating a large amount of cigarettes, by fiery after-contraction, fusing, causes to generate in outer heat preservation system Cavity is flashed over and is burnt under state acutely, and the dropping of burning has igniting property.Hard foam polyurethane is a kind of macromolecule thermosetting Property heat preserving and insulating material, thermal coefficient be 0.024W/ (mK), be optimal in all exterior wall organic insulation materials.It is poly- Belong to highly flammable material on urethane foaming issues, oxygen index (OI) is only 16.5% when not doing flame retardant treatment;Thermosets by Inflammable gas is usually decomposited when hot, forms charring layer after by fire, and the product of thermal decomposition and burning mainly has hydrogen cyanide, CO, different Cyanate etc. also compares the toxicity research of polyurethane burning more.
For polyphenyl board exterior wall outer thermal insulation system, due to being that point is viscous, inherently there is the air layer being integrally connected to, fire in system " air duct of igniting " is quickly formed when calamity makes fire spread rapidly.Although the use of the styrofoam in architectural exterior insulation layer being flame retardance poly Benzene plate has certain self-extinguishment, but can still burn under fire conditions, and the fire retardant being added is after combustion, generates big Amount toxic gas make one be poisoned and die or be first poisoned stupor then burn to death.High smokiness makes visibility be greatly affected when burning, makes At psychological panic, escape difficulty, the work of putting out a fire to save life and property of fire fighter is also influenced.
The house built using cement polyphenyl formwork material can once solve above-mentioned whole issue:8 grades or more earthquakes can be resisted, Its is energy-efficient, and wall thermal insulating is heat-insulated, and people is allowed to have sense cool in summer and warm in winter;Thermal insulator is not burnt, and nontoxic taste distributes;Wall, canopy face It is heat preservation and soundproof setting;Moreover, compared with tradition or other heat-preserving buildings, indoor usable floor area increases, and saves template, It is convenient to construct, and saving of work and time is notable, and the outstanding feature for having cost relatively low.
The material for constituting cement polyphenyl formwork body is rubber powder+granular polystyrene+a small amount of cement and water, and cement effect is more to strengthen Fire resistance, the stability of insulating layer, while increasing the intensity of formwork, leave nature transition zone to plastering substrate.Formwork when construction It can be used as building block and be put into wall shape as required, block is fixed with block gap with polyurethane foam glue, has spacing equal in formwork and phase Mutually vertical grid-like hole, the interior arrangement reinforcing bar of hole and Cast-in-place concrete formation reinforced concrete framework, to meet force request.
Invention content
The present invention provides a kind of fireproof heat insulating sound insulation cement polyphenyl formworks.The present invention adopts the following technical scheme that:
A kind of fireproof heat insulating sound insulation cement polyphenyl formwork, including following raw materials are prepared:Granular polystyrene, cement, latex Powder, water-reducing agent, water.
A kind of fireproof heat insulating sound insulation cement polyphenyl formwork, including the raw material of following weight parts are prepared:5-10 parts of polyphenyl Particle, 240-280 part cement, 0.3-3 parts of latex powders, 1-5 parts of water-reducing agents, 70-130 parts of water.
The preparation method of fireproof heat insulating sound insulation cement polyphenyl formwork is as follows:By granular polystyrene, latex powder, water mix after 25-30 DEG C, rotating speed be that 30-150 revs/min of condition stirs 40-120 minute, cement, water-reducing agent is added, continuation is in above-mentioned condition Stir 120-360s, obtain granular polystyrene concrete, by granular polystyrene concrete mould it is molded after temperature be 18-22 DEG C, phase It is conserved 28 days in the environment of being 75-95% to humidity, molds, obtain fireproof heat insulating sound insulation cement polyphenyl formwork.
A kind of fireproof heat insulating sound insulation cement polyphenyl formwork, including the raw material of following weight parts are prepared:5-10 parts of polyphenyl Particle, 240-280 part cement, 0.3-3 parts of latex powders, 1-5 parts of water-reducing agents, 0.2-2 parts of interfacial agents, 70-130 parts of water.
The preparation method of fireproof heat insulating sound insulation cement polyphenyl formwork is as follows:Granular polystyrene, latex powder, interfacial agents, water are mixed It is stirred 40-120 minutes for 30-150 revs/min of condition in 25-30 DEG C, rotating speed after conjunction, cement, water-reducing agent is added, continued upper State condition stirring 120-360s, obtain granular polystyrene concrete, by granular polystyrene concrete mould it is molded after temperature be 18-22 DEG C, relative humidity be 75-95% in the environment of conserve 28 days, molding, obtain fireproof heat insulating sound insulation cement polyphenyl formwork.
A kind of fireproof heat insulating sound insulation cement polyphenyl formwork, including the raw material of following weight parts are prepared:5-10 parts of polyphenyl Particle, 240-280 part cement, 0.3-3 parts of latex powders, 1-5 parts of water-reducing agents, 0.2-2 parts of interfacial agents, 5-15 parts of alumina fibres or Modified oxidized aluminum fiber, 70-130 part water.
The preparation method of fireproof heat insulating sound insulation cement polyphenyl formwork is as follows:Granular polystyrene, latex powder, interfacial agents, water are mixed It is stirred 40-120 minutes for 30-150 revs/min of condition in 25-30 DEG C, rotating speed after conjunction, cement, alumina fibre or modification is added Alumina fibre, water-reducing agent continue to stir 120-360s in above-mentioned condition, obtain granular polystyrene concrete, granular polystyrene is mixed It is conserved 28 days in the environment of temperature is 18-22 DEG C, relative humidity is 75-95% after solidifying clay model is molded, molds, prevented fires Heat preservation and soundproof cement polyphenyl formwork.
The preparation method of heretofore described interfacial agents is as follows:1000-3000g water is added in 300-900g defatted soy flours In, 30-60g diethyl phthalates are added, is warming up to 45-52 DEG C, is stirred at 45-52 DEG C, with 100-500 revs/min of rotating speed Mix 1-5 hours, obtain mixture A, by 10-40g curing agent, 10-40g DMP-30,15-45g modifying agent, 16-32g itaconic acids, 40-90g vinyltriethoxysilane, 15-45g diglycidyl ethers, 3-15g coupling agents, the mixing of 50-300g water, are warming up to 45-52 DEG C, it is 100-500 revs/min in 45-52 DEG C, rotating speed and stirs 20-80 minutes, obtain mixture B, mixture B is added Into mixture A, is stirred 1-5 hours at 45-52 DEG C, with 100-500 revs/min, obtain interfacial agents.The modifying agent is urine One kind in element, ethanol amine, ethylenediamine, further preferably ethanol amine.The curing agent is maleic anhydride, equal benzene tetramethyl One kind in acid dianhydride, chlorination trimellitic anhydride, further preferably maleic anhydride.The coupling agent is silane coupled Agent, specifically used coupling agent KH-550.The reinforced cementitious interface performance with granular polystyrene of interfacial agents energy improves granular polystyrene coagulation Compression strength, tensile strength, flexural strength and the corrosion resistance of soil.
The preparation method of heretofore described modified oxidized aluminum fiber is as follows:By 2-8g graphene oxides, the positive silicic acid of 2-8g The aqueous hydrochloric acid solution of a concentration of 1-5mol/L of 0.5-5g is added in ethyl ester, the mixing of 70-210g ethyl alcohol, ultrasonic disperse 30-60 minutes, It is that 100-500 revs/min of condition stirs 2-6 hours in 25-35 DEG C, rotating speed, 5-20g alumina fibres is added, continue above-mentioned Condition stirs 20-60 minutes, then temperature is 25-35 DEG C, pressure is to place 1-4 hours in 0.02-0.08MPa environment, 65-85 DEG C 2-6 hours dry, crushed 100-500 mesh sieve, obtains modified oxidized aluminum fiber.The ultrasonic wave of the ultrasonic disperse Frequency is 20-60KHz, power 200-800W.Alumina fibre is modified the corrosion resistance enhancing of rear surface, the mechanics of fiber Performance improves.
The water-reducing agent that the present invention uses is German BASF F-10 water-reducing agents.
The dry density for the fireproof heat insulating sound insulation cement polyphenyl formwork that the present invention obtains is 335-360kg/m3
The fireproof heat insulating sound insulation cement polyphenyl formwork of the present invention, good flame resistance are not burnt, and nontoxic taste distributes, wall thermal insulating It is heat-insulated, allow people to have sense cool in summer and warm in winter, polyphenyl formwork that also there is good soundproof effect.Compared with existing heat-preserving building, energy So that indoor usable floor area is increased, save template, construction is convenient, and saving of work and time is notable, reduces economic cost.
On the basis of common knowledge of the art, above-mentioned each optimum condition, can be each preferably to get the present invention in any combination Embodiment.
Specific implementation mode
It is further illustrated the present invention below by the mode of embodiment, but does not therefore limit the present invention to the reality It applies among a range.In the following examples, the experimental methods for specific conditions are not specified, according to conventional methods and conditions, or according to quotient Product specification selects.
In following embodiments, primary raw material and instrument used are as follows:
Granular polystyrene, full name are expanded polystyrene foams particle, grain size 3-5mm, apparent density 32Kg/cm3, purchase is certainly Huang Shi Building Materials Factories of Bishan area.
Latex powder uses the redispersable latex powder for the model SWF04 that Shaanxi three-dimensional Group Plc produces.
Water-reducing agent uses German BASF F-10 water-reducing agents.
Cement, P.O.42.5 grades, Gaungzhou Yuebao Cement Co., Ltd.'s production.
Alumina fibre, can be by commercially available or be prepared.The alumina fibre used in the embodiment of the present invention according to Application No. is 201310488964.0 patent of invention embodiments 19 to be prepared.
Defatted soy flour, can be by commercially available or be prepared.The preparation method for the defatted soy flour that the present invention uses is such as Under:The soybean of 500 parts by weight is 25 minutes dry at 75 DEG C, 900 parts by weight are added, the aqueous acetic acid that mass fraction is 5%, It is impregnated 30 minutes at 30 DEG C, pulls soybean out, soybean is 10 hours dry at 50 DEG C, 150 mesh sieve is crushed, defatted soybean is obtained Powder.Soybean varieties are Shanxi beans 49.
Diethyl phthalate, No. CAS:84-66-2.
DMP-30, No. CAS:90-72-2.
Itaconic acid, No. CAS:97-65-4.
Vinyltriethoxysilane, No. CAS:78-08-0.
Diglycidyl ether, No. CAS:2238-07-5.
Ethanol amine, No. CAS:141-43-5.
Urea, No. CAS:57-13-6.
Ethylenediamine, No. CAS:107-15-3.
Maleic anhydride, No. CAS:108-31-6.
Pyromellitic acid anhydride, No. CAS:89-32-7.
Chlorination trimellitic anhydride, No. CAS:1204-28-0.
Coupling agent KH-550, No. CAS:919-30-2.
Graphene oxide, model JCGO-98-1-75 are bought from Nanjing Ji Cang nanosecond science and technology Co., Ltd.
Ethyl orthosilicate, CAS:78-10-4.
Ethyl alcohol, No. CAS:64-17-5.
In following embodiments, used test method is as follows:
Intensity test:Granular polystyrene concrete is made to the test specimen of 100mm × 100mm × 100mm, after specimen molding Surface is covered with fluid-tight film immediately, is conserved 28 days according to standard curing condition, is tested according to GB/T50081-2002 anti- Compressive Strength.
Anti-freezing property is tested:Granular polystyrene concrete is made to the test specimen of 100mm × 100mm × 100mm, according to GB/T The curing condition that 50082-2009 freezes method slowly is conserved, and antifreezing test is then carried out, and each cooling time is 5 hours, test Mass loss rate after 49 freeze cycles and compression strength loss rate.
Acid rain resistant corrosive nature is tested:Granular polystyrene concrete is made to the test specimen of 100mm × 100mm × 100mm, test specimen After molding immediately with fluid-tight film cover surface, according to standard curing condition conserve 28 days, then according to《Simulated Acid Rain pair The experimental study of cement polyphenyl formwork corrosive effect》(author:Yang Shengguang,《Technology and material》2017.07) Section of 1.3 preparation PH =3 Simulated Acid Rain, and according to the mass loss rate after 1.4 section test simulation acid-rain corrosion 49d.
It is further illustrated the present invention below by the mode of embodiment.
Embodiment 1
A kind of fireproof heat insulating sound insulation cement polyphenyl formwork, including the raw material of following weight parts are prepared:7 parts of polyphenyl Grain, 260 parts of cement, 1.3 parts of latex powders, 1.5 parts of water-reducing agents, 75 parts of water.
The preparation method of fireproof heat insulating sound insulation cement polyphenyl formwork is as follows:30 after granular polystyrene, latex powder, water are mixed DEG C, rotating speed be that 80 revs/min of conditions stir 60 minutes, cement, water-reducing agent is added, continues to stir 240s in above-mentioned condition, obtain Granular polystyrene concrete, by granular polystyrene concrete mould it is molded after in the environment of temperature is 20 DEG C, relative humidity is 85% Maintenance 28 days, molding, obtains fireproof heat insulating sound insulation cement polyphenyl formwork.The dry density of fireproof heat insulating sound insulation cement polyphenyl formwork is 353.7kg/m3
Embodiment 2
A kind of fireproof heat insulating sound insulation cement polyphenyl formwork, including the raw material of following weight parts are prepared:7 parts of polyphenyl Grain, 260 parts of cement, 1.3 parts of latex powders, 0.8 part of interfacial agents, 1.5 parts of water-reducing agents, 75 parts of water.
The preparation method of interfacial agents is as follows:650g defatted soy flours are added in 1500g water, 42g phthalic acids are added Diethylester is warming up to 48 DEG C, is stirred 2 hours at 48 DEG C, with 200 revs/min of rotating speeds, obtains mixture A, by 20g curing agent, 20g DMP-30,25g modifying agent, 20g itaconic acids, 75g vinyltriethoxysilane, 35g diglycidyl ethers, 10g couplings Agent, the mixing of 100g water, are warming up to 48 DEG C, and being 200 revs/min in 48 DEG C, rotating speed stirs 40 minutes, obtains mixture B, will mix Material B is added in mixture A, is stirred 2.5 hours at 48 DEG C, with 200 revs/min, is obtained interfacial agents.The modifying agent is ethyl alcohol Amine.The curing agent is maleic anhydride.The coupling agent is coupling agent KH-550.
The preparation method of fireproof heat insulating sound insulation cement polyphenyl formwork is as follows:Granular polystyrene, latex powder, interfacial agents, water are mixed It is stirred 60 minutes for 80 revs/min of conditions in 30 DEG C, rotating speed after conjunction, cement, water-reducing agent is added, continue to stir in above-mentioned condition 240s obtains granular polystyrene concrete, by granular polystyrene concrete mould it is molded after temperature be 20 DEG C, relative humidity 85% In the environment of conserve 28 days, mold, obtain fireproof heat insulating sound insulation cement polyphenyl formwork.Obtained fireproof heat insulating sound insulation cement and polystyrene The dry density of formwork is 354.0kg/m3
Embodiment 3
It is substantially the same manner as Example 2, it differs only in:Modifying agent described in the present embodiment 3 is urea.The present embodiment 3 The dry density of the fireproof heat insulating sound insulation cement polyphenyl formwork arrived is 354.1kg/m3
Embodiment 4
It is substantially the same manner as Example 2, it differs only in:Modifying agent described in the present embodiment 4 is ethylenediamine.The present embodiment 4 The dry density of obtained fireproof heat insulating sound insulation cement polyphenyl formwork is 353.9kg/m3
Embodiment 5
It is substantially the same manner as Example 2, it differs only in:Curing agent described in the present embodiment 5 is pyromellitic acid anhydride.This The dry density for the fireproof heat insulating sound insulation cement polyphenyl formwork that embodiment 5 obtains is 354.2kg/m3
Embodiment 6
It is substantially the same manner as Example 2, it differs only in:Curing agent described in the present embodiment 6 is chlorination trimellitic anhydride.This The dry density for the fireproof heat insulating sound insulation cement polyphenyl formwork that embodiment 6 obtains is 354.1kg/m3
Embodiment 7
A kind of fireproof heat insulating sound insulation cement polyphenyl formwork, including the raw material of following weight parts are prepared:7 parts of polyphenyl Grain, 260 parts of cement, 1.3 parts of latex powders, 0.8 part of interfacial agents, 6.5 parts of alumina fibres, 1.5 parts of water-reducing agents, 75 parts of water.
The preparation method of interfacial agents is as follows:650g defatted soy flours are added in 1500g water, 42g phthalic acids are added Diethylester is warming up to 48 DEG C, is stirred 2 hours at 48 DEG C, with 200 revs/min of rotating speeds, obtains mixture A, by 20g curing agent, 20g DMP-30,25g modifying agent, 20g itaconic acids, 75g vinyltriethoxysilane, 35g diglycidyl ethers, 10g couplings Agent, the mixing of 100g water, are warming up to 48 DEG C, and being 200 revs/min in 48 DEG C, rotating speed stirs 40 minutes, obtains mixture B, will mix Material B is added in mixture A, is stirred 2.5 hours at 48 DEG C, with 200 revs/min, is obtained interfacial agents.The modifying agent is ethyl alcohol Amine.The curing agent is maleic anhydride.The coupling agent is coupling agent KH-550.
The preparation method of fireproof heat insulating sound insulation cement polyphenyl formwork is as follows:Granular polystyrene, latex powder, interfacial agents, water are mixed It is stirred 60 minutes for 80 revs/min of conditions in 30 DEG C, rotating speed after conjunction, cement, alumina fibre, water-reducing agent is added, continued upper State condition stirring 240s, obtain granular polystyrene concrete, by granular polystyrene concrete mould it is molded after temperature be 20 DEG C, it is opposite Humidity conserves 28 days in the environment of being 85%, molds, obtains fireproof heat insulating sound insulation cement polyphenyl formwork.Fireproof heat insulating sound insulation cement The dry density of polyphenyl formwork is 354.4kg/m3
Embodiment 8
A kind of fireproof heat insulating sound insulation cement polyphenyl formwork, including the raw material of following weight parts are prepared:7 parts of polyphenyl Grain, 260 parts of cement, 1.3 parts of latex powders, 0.8 part of interfacial agents, 6.5 parts of modified oxidized aluminum fibers, 1.5 parts of water-reducing agents, 75 parts of water.
The preparation method of interfacial agents is as follows:650g defatted soy flours are added in 1500g water, 42g phthalic acids are added Diethylester is warming up to 48 DEG C, is stirred 2 hours at 48 DEG C, with 200 revs/min of rotating speeds, obtains mixture A, by 20g curing agent, 20g DMP-30,25g modifying agent, 20g itaconic acids, 75g vinyltriethoxysilane, 35g diglycidyl ethers, 10g couplings Agent, the mixing of 100g water, are warming up to 48 DEG C, and being 200 revs/min in 48 DEG C, rotating speed stirs 40 minutes, obtains mixture B, will mix Material B is added in mixture A, is stirred 2.5 hours at 48 DEG C, with 200 revs/min, is obtained interfacial agents.The modifying agent is ethyl alcohol Amine.The curing agent is maleic anhydride.The coupling agent is coupling agent KH-550.
The preparation method of the modified oxidized aluminum fiber is as follows:By 3.5g graphene oxides, 3.5g ethyl orthosilicates, 125g Ethyl alcohol mixes, and frequency is 20KHz, power is 300W conditions ultrasonic disperse 40 minutes, the hydrochloric acid of a concentration of 2mol/L of 3g is added Aqueous solution is that 200 revs/min of conditions stir 3 hours in 30 DEG C, rotating speed, 7g alumina fibres is added, continuation is stirred in above-mentioned condition Mix 30 minutes, it is 3 hours dry at 70 DEG C then temperature is 30 DEG C, pressure is to place 2.5 hours in 0.04MPa environment, it crushes 200 mesh sieve is crossed, modified oxidized aluminum fiber is obtained.
The preparation method of fireproof heat insulating sound insulation cement polyphenyl formwork is as follows:Granular polystyrene, latex powder, interfacial agents, water are mixed It is stirred 60 minutes for 80 revs/min of conditions in 30 DEG C, rotating speed after conjunction, cement, modified oxidized aluminum fiber, water-reducing agent is added, continued Above-mentioned condition stir 240s, obtain granular polystyrene concrete, by granular polystyrene concrete mould it is molded after temperature be 20 DEG C, Relative humidity conserves 28 days in the environment of being 85%, molds, obtains fireproof heat insulating sound insulation cement polyphenyl formwork.Fireproof heat insulating sound insulation The dry density of cement polyphenyl formwork is 354.8kg/m3
Comparative example 1
It is substantially the same manner as Example 8, it differs only in:The preparation method of modified oxidized aluminum fiber described in this comparative example 1 It is as follows:7g graphene oxides, 125g ethyl alcohol are mixed, frequency is 20KHz, power is 300W conditions ultrasonic disperse 40 minutes, The aqueous hydrochloric acid solution of a concentration of 2mol/L of 3g is added, is that 200 revs/min of conditions stir 3 hours in 30 DEG C, rotating speed, 7g oxygen is added Change aluminum fiber, continue to stir 30 minutes in above-mentioned condition, then temperature is 30 DEG C, pressure is to place 2.5 in 0.04MPa environment Hour, it is 3 hours dry at 70 DEG C, 200 mesh sieve is crushed, modified oxidized aluminum fiber is obtained.The fireproof heat insulating that this comparative example 1 obtains The dry density of sound insulation cement polyphenyl formwork is 354.6kg/m3
Comparative example 2
It is substantially the same manner as Example 8, it differs only in:The preparation method of modified oxidized aluminum fiber described in this comparative example 2 It is as follows:7g ethyl orthosilicates, 125g ethyl alcohol are mixed, frequency is 20KHz, power is 300W conditions ultrasonic disperse 40 minutes, The aqueous hydrochloric acid solution of a concentration of 2mol/L of 3g is added, is that 200 revs/min of conditions stir 3 hours in 30 DEG C, rotating speed, 7g oxygen is added Change aluminum fiber, continue to stir 30 minutes in above-mentioned condition, then temperature is 30 DEG C, pressure is to place 2.5 in 0.04MPa environment Hour, it is 3 hours dry at 70 DEG C, 200 mesh sieve is crushed, modified oxidized aluminum fiber is obtained.The fireproof heat insulating that this comparative example 2 obtains The dry density of sound insulation cement polyphenyl formwork is 354.5kg/m3
Test case
The fireproof heat insulating sound insulation cement polyphenyl formwork of the embodiment of the present invention 1 is subjected to fire protecting performance test, testing standard is GB/T9978.1-2008, the results showed that it is small that the fire endurance of the bearing wall of fireproof heat insulating sound insulation cement polyphenyl formwork is more than 4 When, there is excellent flameproof effect.
The fireproof heat insulating sound insulation cement polyphenyl formwork of the embodiment of the present invention 1 is subjected to heat-insulating property test, after tested this hair The thermal coefficient of bright fireproof heat insulating sound insulation cement polyphenyl formwork is 0.072W/mK, meets the technical indicator of JG/T158, is had There is good heat-insulating property.
The fireproof heat insulating sound insulation cement polyphenyl formwork of the embodiment of the present invention 1 is subjected to sound insulation value test, testing standard is GB/T 19889.3-2005, the air-borne sound weighted sound insulation of the bearing wall of fireproof heat insulating sound insulation cement polyphenyl formwork of the invention Amount>50dB, soundproof effect are good.
The fireproof heat insulating sound insulation cement polyphenyl formwork of the present invention is subjected to compression strength, acid rain resistant corrosive nature, frost resistance It can test, the results are shown in Table 1.
Table 1:Test result table
The fireproof heat insulating sound insulation cement polyphenyl formwork of the present invention, is wrapped up using fire-retardant granular polystyrene by cement, and envelope is formed The cavity closed reduces material thermal conductivity, and heat transfer is slower, and thermal histories product change rate is almost nil, and cavity also has sound-absorbing sound insulation Effect.Make the fireproof heat insulating sound insulation cement polyphenyl formwork of the present invention that there is good fire prevention, heat-insulation and heat-preservation, soundproof effect.This hair The bright interface performance for improving granular polystyrene and cement, flexural strength and compression strength improve, moreover it is possible to resist acid rain resistant corrode and Freeze-thaw damage, and it is not likely to produce crackle.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that those skilled in the art without It needs creative work according to the present invention can conceive and makes many modifications and variations.Therefore, all technologies in the art Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea Technical solution, all should be in the protection domain being defined in the patent claims.

Claims (10)

1. a kind of fireproof heat insulating sound insulation cement polyphenyl formwork, which is characterized in that be prepared including following raw materials:Granular polystyrene, Cement, latex powder, water-reducing agent, water.
2. a kind of fireproof heat insulating sound insulation cement polyphenyl formwork, which is characterized in that the raw material including following weight parts is prepared:5- 10 parts of granular polystyrenes, 240-280 parts of cement, 0.3-3 parts of latex powders, 1-5 parts of water-reducing agents, 70-130 parts of water.
3. a kind of fireproof heat insulating sound insulation cement polyphenyl formwork, which is characterized in that the raw material including following weight parts is prepared:5- 10 parts of granular polystyrenes, 240-280 parts of cement, 0.3-3 parts of latex powders, 1-5 parts of water-reducing agents, 0.2-2 parts of interfacial agents, 70-130 parts Water.
4. fireproof heat insulating sound insulation cement polyphenyl formwork according to claim 3, which is characterized in that the preparation of the interfacial agents Method is as follows:300-900g defatted soy flours are added in 1000-3000g water, 30-60g diethyl phthalates are added, are risen Temperature is stirred 1-5 hours at 45-52 DEG C, with 100-500 revs/min of rotating speed to 45-52 DEG C, obtains mixture A, 10-40g is consolidated Agent, 10-40g DMP-30,15-45g modifying agent, 16-32g itaconic acids, 40-90g vinyltriethoxysilane, 15-45g Diglycidyl ether, 3-15g coupling agents, the mixing of 50-300g water, are warming up to 45-52 DEG C, in 45-52 DEG C, rotating speed 100-500 Rev/min stirring 20-80 minutes, obtain mixture B, mixture B be added in mixture A, at 45-52 DEG C, with 100-500 Rev/min stirring 1-5 hours, obtain interfacial agents.
5. fireproof heat insulating sound insulation cement polyphenyl formwork according to claim 4, which is characterized in that the modifying agent is urine One kind in element, ethanol amine, ethylenediamine.
6. fireproof heat insulating sound insulation cement polyphenyl formwork according to claim 4, which is characterized in that the curing agent is along fourth One kind in enedioic acid acid anhydride, pyromellitic acid anhydride, chlorination trimellitic anhydride.
7. fireproof heat insulating sound insulation cement polyphenyl formwork according to claim 4, which is characterized in that the coupling agent is silane Coupling agent.
8. fireproof heat insulating sound insulation cement polyphenyl formwork according to claim 3, which is characterized in that the raw material further includes 5- 15 parts of alumina fibres or modified oxidized aluminum fiber.
9. fireproof heat insulating sound insulation cement polyphenyl formwork according to claim 8, which is characterized in that the modified aluminas is fine The preparation method of dimension is as follows:2-8g graphene oxides, 2-8g ethyl orthosilicates, 70-210g ethyl alcohol are mixed, ultrasonic disperse 30- 60 minutes, the aqueous hydrochloric acid solution of a concentration of 1-5mol/L of 0.5-5g is added, is 100-500 revs/min of item in 25-35 DEG C, rotating speed Part stirs 2-6 hours, and 5-20g alumina fibres are added, and continues to stir 20-60 minutes in above-mentioned condition, is then 25- in temperature 35 DEG C, pressure be 0.02-0.08MPa environment in place 1-4 hours, it is 2-6 hours dry at 65-85 DEG C, crushed 100-500 mesh Sieve, obtains modified oxidized aluminum fiber.
10. fireproof heat insulating sound insulation cement polyphenyl formwork according to claim 9, which is characterized in that the ultrasonic disperse Ultrasonic frequency is 20-60KHz, power 200-800W.
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