CN108501204B - A kind of intelligent cement stir process equipment - Google Patents
A kind of intelligent cement stir process equipment Download PDFInfo
- Publication number
- CN108501204B CN108501204B CN201810305062.1A CN201810305062A CN108501204B CN 108501204 B CN108501204 B CN 108501204B CN 201810305062 A CN201810305062 A CN 201810305062A CN 108501204 B CN108501204 B CN 108501204B
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- China
- Prior art keywords
- driving
- fixedly connected
- agitator tank
- stirring
- bearing
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/14—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/02—Controlling the operation of the mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
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- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The object of the present invention is to provide a kind of intelligent cement stir process equipment.The technical solution of the present invention is as follows: being made of station, first bearing seat, the first driving supporting table, the first driving auxiliary stand, the first driving transmission shaft, the first driving motor bracket, the first driving motor, feed surge cabin, feed inlet, induction trigger device, agitator tank, stirring rotation axis, second bearing seat, the second driving supporting table, the second driving auxiliary stand, rotational speed regulation motor, the second driving motor bracket, the second driving motor and total control box.The equipment better tightness, it is more environmentally-friendly reliable, and realize automatic monitoring, stirring for a series of building dissolved solids materials such as cement, concrete, it may be implemented to cause materials gradually to solidify because not stirring for a long time, so that mixing speed declines, Lai Jinhang data are analyzed and improve revolving speed power, but also speed of agitator control may be implemented, and then guarantee the intelligent cement treated equipment that the cement materials of output can be used directly.
Description
Technical field
The present invention relates to construction material machining field more particularly to a kind of intelligent cement stir process equipment.
Background technique
In the specific work progress of architectural engineering, the allocation ratio of concrete and cement is especially common, in addition to cannot
Other than using inferior materials and turning out substandard goods, it is necessary to which during being used in construction according to national regulation, therefore the mixing plant of its raw material just seems
Particularly important, it is related to characteristic when construction material uses, and the quality of monolithic architecture is directly affected, concerning user of service
Safety, the operating mode of previous mixing plant is all very single, although with the continuous development of science and technology, the stirring of mechanization
Equipment gradually replaces artificial stirring, improves construction efficiency, alleviates the working strength of construction personnel, but traditional mould
The mixing plant of formula is in terms of the monitoring of material flow and how to improve the timeliness of processing, and the protection to equipment
It is not especially in place, can not have automatic monitoring construction material mobility that aspect, which is made, can not accomplish to keep its with with
The convenience taken, always, with the state with stirring, working efficiency when construction operation is virtually extended in this way, and
Machinery is shelved for the concrete and cement raw material that will solidify for a long time, and controlling is very poor, is again started up and sets
The standby each element that can also damage in equipment, so how to keep the state of materials, brought damage when avoiding construction operation
It loses, shortens cost, be only problem to be solved during construction materials.
Summary of the invention
The object of the present invention is to provide a kind of stirring for a series of building dissolved solids materials such as cement, concrete
It mixes, may be implemented to cause materials gradually to solidify because not stirring for a long time, so that mixing speed declines, or monitoring gradually solidifies
The degree of material under state, Lai Jinhang data are analyzed and improve revolving speed power, but also speed of agitator control may be implemented, into
And guarantee the intelligent cement treated equipment that the cement materials of output can be used directly.
The technical solution of the present invention is as follows: a kind of intelligent cement stir process equipment, it is characterised in that: by station, first
Bearing block, the first driving supporting table, the first driving auxiliary stand, the first driving transmission shaft, the first driving motor bracket, first drive
Dynamic motor, feed surge cabin, feed inlet, induction trigger device, agitator tank, stirring rotation axis, second bearing seat, the second driving
Supporting table, the second driving auxiliary stand, rotational speed regulation motor, the second driving motor bracket, the second driving motor and total control box group
At, the first bearing seat is located at the top of station, and the first bearing seat is to be fixedly connected with station, and described first
Driving supporting table is located at the side of first bearing seat, and the first driving supporting table is to be fixedly connected with station, and described first
Auxiliary stand is driven to be located at the top of the first driving supporting table, the first driving auxiliary stand and the first driving supporting table are to fix
Connection, the first driving transmission shaft are located between first bearing seat and the first driving auxiliary stand, the first driving transmission shaft
It is to be fixedly connected with first bearing seat, the lower part that the first driving motor bracket drives supporting table positioned at first, described first
Driving motor bracket is to be fixedly connected with station, and first driving motor is located at the top of the first driving motor bracket, institute
It is to be fixedly connected that the first driving motor, which is stated, with the first driving motor bracket, and the feed surge freight space drives auxiliary stand in first
Side, the feed surge cabin with first driving auxiliary stand be fixedly connected, the feed inlet is located at the one of feed surge cabin
Side, the feed inlet and feed surge cabin are to be fixedly connected, the induction trigger device be located at first bearing seat and agitator tank it
Between, one end of the induction trigger device is to be fixedly connected with first bearing seat, the other end of the induction trigger device with stir
Mixing tank is to be fixedly connected, and the agitator tank is between first bearing seat and second bearing seat, one end of the agitator tank and sense
Answering trigger device is to be fixedly connected, and the other end of the agitator tank is to be fixedly connected with second bearing seat, the stirring rotation axis
Positioned at the inside of agitator tank, one end of the stirring rotation axis passes through agitator tank, and runs through induction trigger device and first
Bearing block, and be to be fixedly connected with the first driving transmission shaft, the other end of the stirring rotation axis passes through agitator tank, and passes through
Wearing with rotational speed regulation motor is to be fixedly connected, and the second bearing seat is located at the top of station, the second bearing seat and behaviour
Making platform is to be fixedly connected, and the second driving supporting table is located at the side of second bearing seat, the second driving supporting table and behaviour
Making platform is to be fixedly connected, and the second driving auxiliary stand is located at the top of the second driving supporting table, the second driving auxiliary stand
With second driving supporting table be fixedly connected, the rotational speed regulation motor be located at second bearing seat and second drive auxiliary stand it
Between, one end of the rotational speed regulation motor is to be fixedly connected with second bearing seat, the other end of the rotational speed regulation motor and the
Two driving auxiliary stands are to be fixedly connected, and rotational speed governor are additionally provided on the rotational speed regulation motor, the rotational speed governor is located at
The side of second driving supporting table, the rotational speed governor are to be fixedly connected with the second driving supporting table, the second driving electricity
Machine support is located at the lower part of the second driving supporting table, and the second driving motor bracket and station is are fixedly connected with, and described the
Two driving motors are located at the top of the second driving motor bracket, and second driving motor and the second driving motor bracket are solid
Fixed connection, the total control box are located at the side of station, and the total control box are to be fixedly connected with station.
Further, the first driving transmission shaft is ball bearing, and the feed surge cabin is spiral shape stainless steel tube.
Further, charging push valve is additionally provided on the first driving transmission shaft, the charging push valve is located at first and drives
Between dynamic transmission shaft and the first driving auxiliary stand, one end of the charging push valve passes through the first driving transmission shaft and first
Bearing block, and be to be fixedly connected with stirring rotation axis, the other end of the charging push valve passes through the first driving auxiliary stand, and
It is to be fixedly connected with feed surge cabin, the charging push valve is that fluid pressure type pushes valve.
Further, be additionally provided on first driving motor the first driving bearing and first driving transmission belt, described first
Driving bearing is located at the side of the first driving motor, and the first driving bearing is to be fixedly connected with the first driving motor, described
First driving transmission belt is located between the first driving bearing and the first driving transmission shaft, one end of the first driving transmission belt
It is to be fixedly connected with the first driving bearing, the other end of the first driving transmission belt and the first driving transmission shaft are fixed connect
It connects, the first driving bearing is ball bearing, and the first driving transmission belt is included fabric formula rubber belt.
Further, the induction trigger device is induced field current detector.
Further, induction stirring flabellum and signal transceiver, the induction stirring are additionally provided in the induction trigger device
Flabellum is located at the inside of agitator tank, and one end of the induction stirring flabellum passes through agitator tank and induction trigger device is fixed connects
It connects, the signal transceiver is located at the side of induction trigger device, and the signal transceiver and induction trigger device are fixed connect
It connects, the signal transceiver is analog-digital converter.
Further, the agitator tank is sealed cast steel tank, and the stirring rotation axis is hollow stainless steel tube, the revolving speed
Adjusting motor is ball bearing mode decelerating motor.
Further, several discharge holes and pushing stirring bar are additionally provided in the stirring rotation axis, any discharge hole
Positioned at the inside of agitator tank, the discharge hole is to be fixedly connected with stirring rotation axis, and the pushing stirring bar is located at agitator tank
Inside, the pushing stirring bar are to be fixedly connected with stirring rotation axis, the quantity of several discharge holes be it is multiple, it is described
Pushing stirring bar is spiral shape cast steel.
Further, material overflow port, flash efferent duct, self-emptying valve and discharge nozzle are additionally provided on the agitator tank, it is described to overflow
Material mouth is located at the top of agitator tank, and the material overflow port is to be fixedly connected with agitator tank, and the flash efferent duct is located at agitator tank
Top, one end of the flash efferent duct are to be fixedly connected with material overflow port, and the other end of the flash efferent duct is with feed inlet
It is fixedly connected, the self-emptying valve is located at the lower part of agitator tank, and the self-emptying valve is to be fixedly connected with agitator tank, institute
The lower part that discharge nozzle is located at self-emptying valve is stated, the discharge nozzle is to be fixedly connected with self-emptying valve, the self-emptying valve
For electric-controlled type automatic valve.
Further, be additionally provided on second driving motor the second driving bearing and second driving transmission belt, described second
Driving bearing is located at the side of the second driving motor, and the second driving bearing is to be fixedly connected with the second driving motor, described
Second driving transmission belt be located at second driving bearing and rotational speed regulation motor between, it is described second driving transmission belt one end with
Second driving bearing is to be fixedly connected, and the other end of the second driving transmission belt is to be fixedly connected with rotational speed regulation motor, institute
Stating the second driving bearing is ball bearing, and the second driving transmission belt is included fabric formula rubber belt.
The beneficial effects of the present invention are: the equipment is a kind of for a series of building dissolved solids such as cement, concrete
The stirring of materials may be implemented to cause materials gradually to solidify because not stirring for a long time, so that mixing speed declines, or monitoring
Gradually under curdled appearance material degree, Lai Jinhang data are analyzed and improve revolving speed power, but also speed of agitator may be implemented
Control, and then guarantee the intelligent cement treated equipment that the cement materials of output can be used directly.Stirring inside agitator tank
Multiple discharge holes, each discharge hole periphery straggly for being distributed in stirring rotation axis, when stirring rotation axis work are additionally provided in rotation axis
When rotating, the position that cement materials can be different in stirring rotation axis is flowed out, and gradually fills up agitator tank, and discharge hole is this
Distributed structure design straggly enables to enter being uniformly distributed for cement materials in agitator tank, prevents from disposably filling institute
Bring congestion, and unequal many drawbacks are filled to agitator tank；At the position of feed inlet and stirring rotation axis connection,
It is also equipped with a feed surge cabin and a charging push valve, wherein feed surge cabin uses spiral shape stainless steel tube, and cement is used
Material from feed inlet enter the feed surge cabin when, helically the structure of formula can make by cement materials dispersion orderly into
Enter into charging push valve, which pushes valve and push valve using fluid pressure type, it will can convey from feed surge cabin
Cement raw material carry out pressurized delivered, and then be pushed in stirring rotation axis completely, rather than as common conveyance conduit one
Cement materials are directly sent into stirring rotation axis by sample, and what can be occurred in transmission process to avoid cement materials in this way is stifled
Plug, the mode of movement of shunt can also be conducive to stir, and prevent stirring painstakingly to motor and other electric elements brings
Power consumption；It sinks since cement raw material possesses quality, a series of particularity such as density is big, so in order to can preferably carry out
Operation is stirred, entire mixing plant is then to be respectively provided with two sets of drives at the both ends of agitator tank using driving structure with double engines
Dynamic structure, can easily be stirred work, linkage performance is good, wherein in first bearing seat and agitator tank very much
Between be also equipped with an induction trigger device, which uses induced field current detector, and triggers in induction
An induction stirring flabellum is also equipped on device, induction stirring flabellum is mounted on the inside of agitator tank, and the torsion of stirring comes
Judge that the mobility of cement raw material, analog signal can be transported in the signal transceiver of induction trigger device side, the signal
Transceiver uses analog-digital converter, and the analog signal of stirring can be converted to digital signal by it, and send signal to master control
It is analyzed in case processed, the revolving speed of rotational speed regulation motor is controlled by total control box, started building certainly to reach stirring rotation axis
The purpose of work guarantees that the cement raw material in agitator tank is always at a kind of state to be used, prevents brought by its solidification not
Just, in addition, being also equipped with a material overflow port on the top of agitator tank, and connect by a flash efferent duct with feed inlet, into
Row forms a circulation when dosing cement raw material while stirring, have the function that cement materials are sufficiently agitated and utilize.It should
Device structure clear thinking, easy to operate, good airproof performance is more environmentally-friendly, without artificial stirring, realizes and monitors automatically, is automatic
Control, automatic output improve in construction in various building trades, road and bridge construction, construction operation
Timeliness, it is more durable, securely and reliably.
Detailed description of the invention
Fig. 1 is main view of the invention.
Fig. 2 is agitator tank schematic diagram of internal structure of the invention.
Fig. 3 is enlarged structure schematic diagram inside agitator tank of the invention.
Wherein: 1, station 2, first bearing seat 3, first drive supporting table
4, the first driving auxiliary stand 5, first drives transmission shaft 6, charging push valve
7, the first driving motor bracket 8, the first driving motor 9, first drive bearing
10, the first driving transmission belt 11, feed surge cabin 12, feed inlet
13, induction trigger device 14, induction stirring flabellum 15, signal transceiver
16, agitator tank 17, stirring rotation axis 18, discharge hole
19, pushing stirring bar 20, material overflow port 21, flash efferent duct
22, self-emptying valve 23, discharge nozzle 24, second bearing seat
25, the second driving supporting table 26, second drives auxiliary stand 27, rotational speed regulation motor
28, rotational speed governor 29, the second driving motor bracket 30, the second driving motor
31, the second driving bearing 32, second drives transmission belt 33, total control box
Specific embodiment
Brief description is made to a specific embodiment of the invention with reference to the accompanying drawing.
A kind of intelligent cement stir process equipment as shown in Figure 1, Figure 2, Figure 3 shows, it is characterised in that: by station 1, first
Bearing block 2, first drives supporting table 3, first that auxiliary stand 4, first is driven to drive transmission shaft 5, the first driving motor bracket 7, the
One driving motor 8, feed surge cabin 11, feed inlet 12, induction trigger device 13, agitator tank 16, stirring rotation axis 17, second
Bearing block 24, second drives supporting table 25, second to drive auxiliary stand 26, rotational speed regulation motor 27, the second driving motor bracket
29, the second driving motor 30 and total control box 33 form, and the first bearing seat 2 is located at the top of station 1, and described first
Bearing block 2 and station 1 are to be fixedly connected, and the first driving supporting table 3 is located at the side of first bearing seat 2, described first
Driving supporting table 3 is to be fixedly connected with station 1, and the first driving auxiliary stand 4 is located at the top of the first driving supporting table 3,
The first driving auxiliary stand 4 is to be fixedly connected with the first driving supporting table 3, and the first driving transmission shaft 5 is located at first axle
It holds between seat 2 and the first driving auxiliary stand 4, first driving transmission shaft 5 and the first bearing seat 2 is is fixedly connected with, and described the
Charging push valve 6 is additionally provided on one driving transmission shaft 5, the charging push valve 6 is located at the first driving transmission shaft 5 and first and drives
Between dynamic auxiliary stand 4, one end of the charging push valve 6 passes through the first driving transmission shaft 5 and first bearing seat 2, and with stir
Mixing rotation axis 17 is to be fixedly connected, and the other end of the charging push valve 6 passes through the first driving auxiliary stand 4, and and feed surge
Cabin 11 is to be fixedly connected, and the first driving motor bracket 7 is located at the lower part of the first driving supporting table 3, the first driving electricity
Machine support 7 is to be fixedly connected with station 1, and first driving motor 8 is located at the top of the first driving motor bracket 7, described
First driving motor 8 is to be fixedly connected with the first driving motor bracket 7, is additionally provided with the first driving on first driving motor 8
Bearing 9 and the first driving transmission belt 10, the first driving bearing 9 are located at the side of the first driving motor 8, and described first drives
Dynamic bearing 9 is to be fixedly connected with the first driving motor 8, and the first driving transmission belt 10 is located at the first driving bearing 9 and first
It driving between transmission shaft 5, one end of the first driving transmission belt 10 is to be fixedly connected with the first driving bearing 9, described first
Drive the other end of transmission belt 10 with the first driving transmission shaft 5 to be fixedly connected, the feed surge cabin 11 is located at the first driving
The side of auxiliary stand 4, the feed surge cabin 11 with first driving auxiliary stand 4 be fixedly connected, the feed inlet 12 be located at into
The side in material buffering cabin 11, the feed inlet 12 are to be fixedly connected with feed surge cabin 11, and the induction trigger device 13 is located at
Between first bearing seat 2 and agitator tank 16, one end of the induction trigger device 13 is to be fixedly connected with first bearing seat 2, institute
It is to be fixedly connected that the other end of induction trigger device 13, which is stated, with agitator tank 16, is additionally provided with induction in the induction trigger device 13
Flabellum 14 and signal transceiver 15 are stirred, the induction stirring flabellum 14 is located at the inside of agitator tank 16, the induction stirring fan
It is to be fixedly connected that one end of leaf 14, which passes through agitator tank 16 with induction trigger device 13, and the signal transceiver 15 is located at induction touching
The side of transmitting apparatus 13, the signal transceiver 15 and induction trigger device 13 are to be fixedly connected, and the agitator tank 16 is located at the
Between one bearing block 2 and second bearing seat 24, one end of the agitator tank 16 is to be fixedly connected with induction trigger device 13, institute
It is to be fixedly connected that the other end of agitator tank 16, which is stated, with second bearing seat 24, and the stirring rotation axis 17 is located at the interior of agitator tank 16
The one end in portion, the stirring rotation axis 17 passes through agitator tank 16, and runs through induction trigger device 13 and first bearing seat 2,
And with the first driving transmission shaft 5 to be fixedly connected, the other end of the stirring rotation axis 17 passes through agitator tank 16, and runs through
24 with rotational speed regulation motor 27 be fixedly connected, be additionally provided with several discharge holes 18 in the stirring rotation axis 17 and pusher stirred
Bar 19 is mixed, any discharge hole 18 is located at the inside of agitator tank 16, and the discharge hole 18 is fixed connect with stirring rotation axis 17
It connects, the pushing stirring bar 19 is located at the inside of agitator tank 16, and the pushing stirring bar 19 is fixed connect with stirring rotation axis 17
It connects, material overflow port 20, flash efferent duct 21, self-emptying valve 22 and discharge nozzle 23, the flash is additionally provided on the agitator tank 16
Mouth 20 is located at the top of agitator tank 16, and the material overflow port 20 is to be fixedly connected with agitator tank 16, and the flash efferent duct 21 is located at
The top of agitator tank 16, one end of the flash efferent duct 21 are to be fixedly connected with material overflow port 20, the flash efferent duct 21
The other end is to be fixedly connected with feed inlet 12, and the self-emptying valve 22 is located at the lower part of agitator tank 16, the self-emptying valve
22 with agitator tank 16 be to be fixedly connected, and the discharge nozzle 23 is located at the lower part of self-emptying valve 22, the discharge nozzle 23 with automatically
Outlet valve 22 is to be fixedly connected, and the second bearing seat 24 is located at the top of station 1, the second bearing seat 24 and operation
Platform 1 is to be fixedly connected, and the second driving supporting table 25 is located at the side of second bearing seat 24, the second driving supporting table
25 with station 1 be to be fixedly connected, and the second driving auxiliary stand 26 is located at the top of the second driving supporting table 25, described the
Two driving auxiliary stands 26 are to be fixedly connected with the second driving supporting table 25, and the rotational speed regulation motor 27 is located at second bearing seat
24 and second drive between auxiliary stand 26, and one end of the rotational speed regulation motor 27 is to be fixedly connected with second bearing seat 24, institute
The other end and the second driving auxiliary stand 26 for stating rotational speed regulation motor 27 are to be fixedly connected, on the rotational speed regulation motor 27 also
Equipped with rotational speed governor 28, the rotational speed governor 28 is located at the side of the second driving supporting table 25, the rotational speed governor 28
It is to be fixedly connected with the second driving supporting table 25, the second driving motor bracket 29 is located under the second driving supporting table 25
Portion, the second driving motor bracket 29 are to be fixedly connected with station 1, and second driving motor 30 is located at the second driving
The top of electric machine support 29, second driving motor 30 are to be fixedly connected with the second driving motor bracket 29, and described second drives
The second driving bearing 31 and the second driving transmission belt 32 are additionally provided on dynamic motor 30, the second driving bearing 31 is located at second
The side of driving motor 30, the second driving bearing 31 are to be fixedly connected with the second driving motor 30, and second driving passes
Dynamic band 32 is located between the second driving bearing 31 and rotational speed regulation motor 27, one end of the second driving transmission belt 32 and the
Two driving bearings 31 are to be fixedly connected, and the other end and rotational speed regulation motor 27 of the second driving transmission belt 32 are fixed connect
It connects, the total control box 33 are located at the side of station 1, and the total control box 33 are to be fixedly connected with station 1.Described
One driving transmission shaft 5 is ball bearing.The charging push valve 6 is that fluid pressure type pushes valve.The first driving bearing 9
For ball bearing.The first driving transmission belt 10 is included fabric formula rubber belt.The feed surge cabin 11 is spiral shape
Stainless steel tube.The induction trigger device 13 is induced field current detector.The signal transceiver 15 is analog-digital converter.
The agitator tank 16 is sealed cast steel tank.The stirring rotation axis 17 is hollow stainless steel tube.Several described discharge holes 18
Quantity be it is multiple.The pushing stirring bar 19 is spiral shape cast steel.The self-emptying valve 22 is electric-controlled type automatic valve.
The rotational speed regulation motor 27 is ball bearing mode decelerating motor.The second driving bearing 31 is ball bearing.Described
Two driving transmission belts 32 are included fabric formula rubber belt.
Working method: the equipment is a kind of stirring for a series of building dissolved solids materials such as cement, concrete, can
Cause materials gradually to solidify because not stirring for a long time to realize, so that mixing speed declines, or monitors under gradually curdled appearance
The degree of material, Lai Jinhang data are analyzed and improve revolving speed power, but also speed of agitator control may be implemented, and then guarantee
The intelligent cement treated equipment that the cement materials of output can be used directly.Firstly, it is necessary to which the cement raw material of stirring is from charging
Mouth 12 enters inside agitator tank 16, and since the stirring rotation axis 17 inside agitator tank 16 uses hollow stainless steel tube, and this is stirred
The one end for mixing rotation axis 17 passes through agitator tank 16, while also extending through induction trigger device 13 and first bearing seat 2, and with the
One driving transmission shaft 5 is fixedly connected, so can endlessly be transported to agitator tank along the cement raw material that feed inlet 12 enters
In stirring rotation axis 17 inside 16, in addition, being additionally provided with multiple discharge holes 18, each discharge hole 18 in stirring rotation axis 17
The periphery straggly for being distributed in stirring rotation axis 17, when stirring the work rotation of rotation axis 17, cement materials can be in stirring rotation axis
Different positions outflow in 17, and agitator tank 16 is gradually filled up, this distributed structure design straggly of discharge hole 18 can make
Enter cement materials in agitator tank 16 and be uniformly distributed, prevent from disposably filling brought by congestion, and to agitator tank 16
Fill unequal many drawbacks；At the position that feed inlet 12 is connect with stirring rotation axis 17, it is also equipped with a feed surge cabin
11 and charging push valve 6, the feed surge cabin 11 and charging push valve 6 are all located at feed inlet 12 and the first driving transmission
Between axis 5, wherein feed surge cabin 11 uses spiral shape stainless steel tube, and cement materials enter the feed surge from feed inlet 12
When cabin 11, helically the structure of formula can make by the dispersion of cement materials orderly enter in charging push valve 6, should be into
Material push valve 6 pushes valve using fluid pressure type, it can pressurize the cement raw material to come is conveyed from feed surge cabin 11
Conveying, and then be pushed in stirring rotation axis 17 completely, rather than directly by cement materials as common conveyance conduit
It is sent into stirring rotation axis 17, the blocking that can occur in transmission process to avoid cement materials in this way, the conveying of shunt
Mode can also be conducive to stir, and prevent stirring painstakingly to motor and other electric elements bring power consumptions；Due to cement raw
Material possesses quality and sinks, a series of particularity such as density is big, so entirely stirring to can preferably be stirred operation
Mixing equipment is then to be respectively provided with two sets of driving structures at the both ends of agitator tank 16, they are all using driving structure with double engines
It is to serve agitator tank 16, can be easily stirred very much work, although the main body drive configuration of every set driving
It is all closely similar, but the function that every set driving structure is undertaken also has essence respectively, is driven by one first respectively
Motor 8 and second driving motor 30 undertake the rotary work of stirring rotation axis 17, in the side of the first driving motor 8
Equipped with one first driving bearing 9, which uses ball bearing, it can help the first driving motor 8
Preferably work, inertia when being rotated using the first driving motor 8, drive the first driving transmission belt 10, and the first driving transmission
The other end with 10 is connect with the first driving transmission shaft 5, which similarly uses ball bearing,
The working loss that can reduce the first driving motor 8 is driven between two bearings mutually, extends making for the first driving motor 8
The side of the second driving motor 30 of 16 other end of agitator tank similarly is distributed in equipped with one second driving bearing with the service life
31, the second driving bearing 31 be also use ball bearing, and complete to be driven using the second driving transmission belt 32, and
The other end of second driving transmission belt 32 is then a rotational speed regulation motor 27 of connection, which then adopts
With ball bearing mode decelerating motor, while it can help the second driving motor 30 to reduce power loss, additionally it is possible to Lai Shixian
Control to 30 revolving speed of the second driving motor, entire rotational speed regulation motor 27 are completed using a rotational speed governor 28
The reception of data, and tach signal is passed into rotational speed regulation motor 27, so as to adjust the revolving speed of stirring rotation axis 17；Operation
Personnel need to only open the operating switch of total control box 33, under the drive of the first driving motor 8 and the second driving motor 30, stir
Rotation axis 17 is mixed to start running, wherein an induction trigger device 13 is also equipped between first bearing seat 2 and agitator tank 16,
The induction trigger device 13 uses induced field current detector, and is also equipped with an induction in induction trigger device 13 and stirs
Flabellum 14 is mixed, induction stirring flabellum 14 is mounted on the inside of agitator tank 16, while stirring 17 rotary work of rotation axis,
Induction stirring flabellum 14 also starts to rotate, and the torsion analog signal of stirring can be transported to 13 side of induction trigger device
In signal transceiver 15, which uses analog-digital converter, and the analog signal of stirring can be converted to number by it
Signal, and send signal in total control box 33 and analyzed, when the numerical value of transmission is not up to preset normal stirring value
When, then total control box 33 can send a working signal into rotational speed governor 28, turn being controlled by rotational speed governor 28
Velocity modulation section motor 27, to improve revolving speed of the stirring rotation axis 17 in agitator tank 16, after lasting stirring a period of time, if stirred
The cement raw material mobility mixed in tank 16 is preferable, if a kind of normal condition is presented, then what induction stirring flabellum 14 was exported
Analog signal passes through the conversion of signal transceiver 15, is sent in total control box 33, at this moment total control box 33 can then send one
A signal for reducing revolving speed thereby reduces the revolving speed of stirring rotation axis 17 into rotational speed governor 28, once in agitator tank 16
Cement fluidity it is poor, should not directly in use, so induction stirring flabellum 14 can at the first time analog signal be adopted
Collection, and converted by signal transceiver 15, it is sent in total control box 33 and is analyzed, and then to control stirring rotation axis
17 revolving speed guarantees that the cement raw material in agitator tank 16 is always to achieve the purpose that stir 17 automatic work of rotation axis
A kind of state to be used, it is inconvenient brought by its solidification to prevent, in addition, being also equipped with a material overflow port on the top of agitator tank 16
20, and connect by a flash efferent duct 21 with feed inlet 12, while stirring the rotation stirring of rotation axis 17, with dampening
Mud raw material is constantly added, and the cement raw material in agitator tank 16 can be then filled at this time, and extra cement materials can be along with pushing away
Expect that the continuous rotation of stirring rod 19 drives, be extruded agitator tank 16, these cement materials overflowed can be flowed along flash efferent duct 21
Back into material mouth 12, to form a circulation, has the function that cement materials are sufficiently agitated and utilize；In rotational speed regulation motor
It is then to illustrate that the mobility of the cement raw material in agitator tank 16 is very good while 27 reduction revolving speed, at the same time, master control
Case 33 can open self-emptying valve 22, and the 22 electric-controlled type automatic valve of self-emptying valve, it can be received from total control box 33
Signal, to the cement raw material being stirred in agitator tank 16 be exported along discharge nozzle 23 below, to complete to stir
Mix work.The device structure clear thinking, easy to operate, good airproof performance is more environmentally-friendly, without artificial stirring, realizes automatic
Monitoring automatically controls, automatic output, in various building trades, road and bridge construction, construction operation, improves and applies
Timeliness in work, it is more durable, securely and reliably.
One embodiment of the present invention has been described in detail above, but the content is only preferable implementation of the invention
Example, should not be considered as limiting the scope of the invention.It is all according to all the changes and improvements made by the present patent application range
Deng should still be within the scope of the patent of the present invention.
Claims (10)
1. a kind of intelligent cement stir process equipment, it is characterised in that: by station, first bearing seat, first driving supporting table,
First driving auxiliary stand, the first driving transmission shaft, the first driving motor bracket, the first driving motor, feed surge cabin, charging
Mouth, agitator tank, stirring rotation axis, second bearing seat, the second driving supporting table, the second driving auxiliary stand, turns induction trigger device
Velocity modulation section motor, the second driving motor bracket, the second driving motor and total control box composition, the first bearing seat are located at operation
The top of platform, the first bearing seat are to be fixedly connected with station, and the first driving supporting table is located at first bearing seat
Side, the first driving supporting table are to be fixedly connected with station, and the first driving auxiliary stand is located at the first driving support
The top of platform, the first driving auxiliary stand are to be fixedly connected with the first driving supporting table, and the first driving transmission shaft is located at
Between first bearing seat and the first driving auxiliary stand, the first driving transmission shaft is to be fixedly connected with first bearing seat, described
First driving motor bracket is located at the lower part of the first driving supporting table, and the first driving motor bracket and station are fixed connect
It connects, first driving motor is located at the top of the first driving motor bracket, first driving motor and the first driving motor
Bracket is to be fixedly connected, and the feed surge freight space in the side of the first driving auxiliary stand, drive with first by the feed surge cabin
Dynamic auxiliary stand is to be fixedly connected, and the feed inlet is located at the side in feed surge cabin, and the feed inlet and feed surge cabin are solid
Fixed connection, the induction trigger device is positioned at first bearing seat and agitator tank between, one end of the induction trigger device and the
One bearing block is to be fixedly connected, and the other end of the induction trigger device is to be fixedly connected with agitator tank, and the agitator tank is located at
Between first bearing seat and second bearing seat, one end of the agitator tank is to be fixedly connected with induction trigger device, the stirring
The other end of tank is to be fixedly connected with second bearing seat, and the stirring rotation axis is located at the inside of agitator tank, the stirring rotation
One end of axis passes through agitator tank, and runs through induction trigger device and first bearing seat, and is solid with the first driving transmission shaft
The other end of fixed connection, the stirring rotation axis passes through agitator tank, and running through with rotational speed regulation motor is to be fixedly connected, described
Second bearing seat is located at the top of station, and the second bearing seat is to be fixedly connected with station, the second driving support
Platform is located at the side of second bearing seat, and the second driving supporting table is to be fixedly connected with station, the auxiliary branch of second driving
Frame is located at the top of the second driving supporting table, and the second driving auxiliary stand is to be fixedly connected with the second driving supporting table, described
Rotational speed regulation motor is located between second bearing seat and the second driving auxiliary stand, one end of the rotational speed regulation motor and the second axis
Holding seat is to be fixedly connected, and the other end of the rotational speed regulation motor is to be fixedly connected with the second driving auxiliary stand, the revolving speed tune
Rotational speed governor is additionally provided on section motor, the rotational speed governor is located at the side of the second driving supporting table, the revolving speed control
Device is to be fixedly connected with the second driving supporting table, and the second driving motor bracket is located at the lower part of the second driving supporting table, institute
It is to be fixedly connected that the second driving motor bracket, which is stated, with station, and second driving motor is located at the upper of the second driving motor bracket
Portion, second driving motor are to be fixedly connected with the second driving motor bracket, and the total control box are located at the side of station,
The total control box are to be fixedly connected with station；
Wherein, the induction trigger device uses induced field current detector, and is also equipped in the induction trigger device
Flabellum is stirred in one induction, and the induction stirring flabellum is mounted on the inside of agitator tank, same when stirring rotation axis rotary work
When, the induction stirring flabellum also starts to rotate, and the torsion analog signal of stirring is transported to the induction trigger device side
In the signal transceiver in face, the signal transceiver uses analog-digital converter, and the torsion analog signal of the stirring is converted to
Digital signal, and send the digital signal in total control box and analyze, when the numerical value of the digital signal of transmission
Not up to preset normal stirring value when, the total control box send a working signal into rotational speed governor, then by described
Rotational speed governor controls rotational speed regulation motor, to improve revolving speed of the stirring rotation axis in the agitator tank, persistently stirs
After mixing a period of time, if the cement raw material mobility in the agitator tank is preferable, a kind of normal condition is presented, then the induction is stirred
The conversion that the torsion analog signal that flabellum is exported passes through the signal transceiver is mixed, is sent in the total control box, this
Shi Suoshu total control box can then send the signal of a reduction revolving speed into the rotational speed governor, and then reduce the stirring and turn
The revolving speed of moving axis, once the cement fluidity in the agitator tank is poor, and it is unsuitable directly in use, the then induction stirring flabellum
Can acquisition torsion analog signal at the first time, and converted by the signal transceiver, be sent in the total control box into
Row analysis, and then come control it is described stirring rotation axis revolving speed so that the stirring rotation axis automatic work.
2. a kind of intelligent cement stir process equipment according to claim 1, it is characterised in that: the first driving transmission shaft
For ball bearing, the feed surge cabin is spiral shape stainless steel tube.
3. a kind of intelligent cement stir process equipment according to claim 1, it is characterised in that: the first driving transmission shaft
On be additionally provided with charging push valve, charging push valve is located at the first driving transmission shaft and first and drives between auxiliary stand, described
One end of charging push valve passes through the first driving transmission shaft and first bearing seat, and is to be fixedly connected with stirring rotation axis, institute
The other end for stating charging push valve passes through the first driving auxiliary stand, and is to be fixedly connected with feed surge cabin, the charging push
Valve is that fluid pressure type pushes valve.
4. a kind of intelligent cement stir process equipment according to claim 1, it is characterised in that: on first driving motor
It is additionally provided with the first driving bearing and the first driving transmission belt, the first driving bearing is located at the side of the first driving motor, institute
Stating the first driving bearing and the first driving motor is to be fixedly connected, and the first driving transmission belt is located at the first driving bearing and the
Between one driving transmission shaft, one end of the first driving transmission belt is to be fixedly connected with the first driving bearing, and described first drives
The other end of dynamic transmission belt is to be fixedly connected with the first driving transmission shaft, and the first driving bearing is ball bearing, described
First driving transmission belt is included fabric formula rubber belt.
5. a kind of intelligent cement stir process equipment according to claim 1, it is characterised in that: the induction trigger device is
Induced field current detector.
6. a kind of intelligent cement stir process equipment according to claim 1, it is characterised in that: in the induction trigger device
It is additionally provided with induction stirring flabellum and signal transceiver, the induction stirring flabellum is located at the inside of agitator tank, the induction stirring
It is to be fixedly connected that one end of flabellum, which passes through agitator tank with induction trigger device, and the signal transceiver is located at induction trigger device
Side, the signal transceiver are to be fixedly connected with induction trigger device, and the signal transceiver is analog-digital converter.
7. a kind of intelligent cement stir process equipment according to claim 1, it is characterised in that: the agitator tank is sealed
Cast steel tank, the stirring rotation axis are hollow stainless steel tube, and the rotational speed regulation motor is ball bearing mode decelerating motor.
8. a kind of intelligent cement stir process equipment according to claim 1, it is characterised in that: in the stirring rotation axis also
Equipped with several discharge holes and pushing stirring bar, any discharge hole is located at the inside of agitator tank, the discharge hole and stirring
Rotation axis is to be fixedly connected, and the pushing stirring bar is located at the inside of agitator tank, and the pushing stirring bar is with stirring rotation axis
Be fixedly connected, the quantity of several discharge holes be it is multiple, the pushing stirring bar is spiral shape cast steel.
9. a kind of intelligent cement stir process equipment according to claim 1, it is characterised in that: be additionally provided on the agitator tank
Material overflow port, flash efferent duct, self-emptying valve and discharge nozzle, the material overflow port are located at the top of agitator tank, the material overflow port with
Agitator tank is to be fixedly connected, and the flash efferent duct is located at the top of agitator tank, one end of the flash efferent duct and material overflow port
To be fixedly connected, the other end of the flash efferent duct is to be fixedly connected with feed inlet, and the self-emptying valve is located at agitator tank
Lower part, the self-emptying valve and agitator tank are to be fixedly connected, and the discharge nozzle is located at the lower part of self-emptying valve, it is described out
Expects pipe is to be fixedly connected with self-emptying valve, and the self-emptying valve is electric-controlled type automatic valve.
10. a kind of intelligent cement stir process equipment according to claim 1, it is characterised in that: second driving motor
On be additionally provided with the second driving bearing and the second driving transmission belt, the second driving bearing is located at the side of the second driving motor,
Second driving bearing and second driving motor are to be fixedly connected, the second driving transmission belt be located at the second driving bearing with
Between rotational speed regulation motor, one end of the second driving transmission belt is to be fixedly connected with the second driving bearing, and described second drives
The other end of dynamic transmission belt is to be fixedly connected with rotational speed regulation motor, and the second driving bearing is ball bearing, described the
Two driving transmission belts are included fabric formula rubber belt.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810305062.1A CN108501204B (en) | 2018-04-08 | 2018-04-08 | A kind of intelligent cement stir process equipment |
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| CN201810305062.1A CN108501204B (en) | 2018-04-08 | 2018-04-08 | A kind of intelligent cement stir process equipment |
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| CN108501204A CN108501204A (en) | 2018-09-07 |
| CN108501204B true CN108501204B (en) | 2019-10-25 |
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| CN201810305062.1A Expired - Fee Related CN108501204B (en) | 2018-04-08 | 2018-04-08 | A kind of intelligent cement stir process equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022122664A1 (en) * | 2020-12-07 | 2022-06-16 | Knauf Pft Gmbh & Co. Kg | Apparatus for continuously mixing building material, method for preparing a moist building-material mixture ready for processing by means of an apparatus for continuously mixing building material, and device, in particular having a control unit or memory unit |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112220945A (en) * | 2020-09-29 | 2021-01-15 | 广州皓品科技有限公司 | Portable multifunctional disinfection equipment |
| CN112171904B (en) * | 2020-10-19 | 2021-07-27 | 中启胶建集团有限公司 | Concrete mixing anti-solidification device |
| CN114083678B (en) * | 2021-11-27 | 2023-07-04 | 江苏复容科技创业孵化管理有限公司 | Building cement stirring and distributing equipment for constructional engineering |
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| CN102886823A (en) * | 2012-09-11 | 2013-01-23 | 三一重工股份有限公司 | Transit mixer truck and control method thereof |
| WO2015168490A1 (en) * | 2014-05-02 | 2015-11-05 | Construction Robotics, Llc | Mortar delivery system |
| CN206591025U (en) * | 2017-03-24 | 2017-10-27 | 无锡金园环境科技有限公司 | It is a kind of have push away mud, mud cake crush sludge dewatering treatment system |
| CN207057262U (en) * | 2017-07-27 | 2018-03-02 | 曲靖云能投新能源发电有限公司 | A kind of Domestic garbage compression-classification dual treatment system |
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| CA2945663C (en) * | 2014-04-14 | 2022-04-12 | Verifi Llc | Dynamic segregation monitoring of concrete |
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| CN102886823A (en) * | 2012-09-11 | 2013-01-23 | 三一重工股份有限公司 | Transit mixer truck and control method thereof |
| WO2015168490A1 (en) * | 2014-05-02 | 2015-11-05 | Construction Robotics, Llc | Mortar delivery system |
| CN206591025U (en) * | 2017-03-24 | 2017-10-27 | 无锡金园环境科技有限公司 | It is a kind of have push away mud, mud cake crush sludge dewatering treatment system |
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