CN108500795A - An automatic end grinding machine for shaft parts of new energy vehicles - Google Patents
An automatic end grinding machine for shaft parts of new energy vehicles Download PDFInfo
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- CN108500795A CN108500795A CN201810721595.8A CN201810721595A CN108500795A CN 108500795 A CN108500795 A CN 108500795A CN 201810721595 A CN201810721595 A CN 201810721595A CN 108500795 A CN108500795 A CN 108500795A
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- 238000000034 method Methods 0.000 claims description 12
- 238000005498 polishing Methods 0.000 claims description 10
- 230000001737 promoting effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 29
- 238000010586 diagram Methods 0.000 description 6
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/002—Machines or devices using grinding or polishing belts; Accessories therefor for grinding edges or bevels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
- B24B21/20—Accessories for controlling or adjusting the tracking or the tension of the grinding belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及新能源汽车零件加工领域,特别涉及一种轴类零件的端部自动打磨机。The invention relates to the field of processing parts of new energy automobiles, in particular to an automatic end grinding machine for shaft parts.
背景技术Background technique
新能源汽车是指采用非常规的车用燃料作为动力来源(或使用常规的车用燃料、采用新型车载动力装置),综合车辆的动力控制和驱动方面的先进技术,形成的技术原理先进、具有新技术、新结构的汽车,在汽车的零配件中,轴类零件的作用十分重要,需求量也十分庞大, 它主要用来支承传动零部件,传递扭矩和承受载荷,按轴类零件结构形式不同,一般可分为光轴、阶梯轴和异形轴三类,它们在机器中用来支承齿轮、带轮等传动零件,以传递转矩或运动,轴类零件是旋转体零件,其长度大于直径,一般由同心轴的外圆柱面、圆锥面、内孔和螺纹及相应的端面所组成,根据结构形状的不同,轴类零件可分为光轴、阶梯轴、空心轴和曲轴等,在轴类零件生产的过程中,需要对轴类零件的端部进行打磨处理,来去除其边缘处的毛刺,使其端面平整,而该过程通常通过人工完成,费时费力并且效率低下,因此有必要设计一种能够自动对轴类零件端部进行打磨的设备。New energy vehicles refer to the use of unconventional vehicle fuels as power sources (or the use of conventional vehicle fuels and new vehicle power devices), and the comprehensive vehicle power control and advanced technology in driving, the formation of advanced technical principles, with For automobiles with new technology and new structure, shaft parts play a very important role in the spare parts of automobiles, and the demand is also very large. It is mainly used to support transmission parts, transmit torque and bear load, according to the structural form of shaft parts Different, generally can be divided into three types: optical shaft, stepped shaft and special-shaped shaft. They are used to support transmission parts such as gears and pulleys in the machine to transmit torque or motion. Shaft parts are rotating parts whose length is greater than The diameter is generally composed of the outer cylindrical surface, conical surface, inner hole, thread and corresponding end surface of the concentric shaft. According to the different structural shapes, shaft parts can be divided into optical shafts, stepped shafts, hollow shafts and crankshafts. During the production of shaft parts, it is necessary to grind the ends of the shaft parts to remove the burrs on the edges and make the end faces smooth. This process is usually done manually, which is time-consuming, laborious and inefficient, so it is necessary Design a device that can automatically grind the ends of shaft parts.
发明内容Contents of the invention
本发明的目的在于针对现有技术的不足,提供一种轴类零件的端部自动打磨机。The purpose of the present invention is to provide an automatic end grinding machine for shaft parts to address the deficiencies in the prior art.
为解决上述问题,本发明提供以下技术方案:一种轴类零件的端部自动打磨机,包括机架、送料机构、上料箱、下料箱、打磨机构和顶升机构,上料箱、送料机构和下料箱呈直线水平排列设置在机架的正上方,送料机构包括链条和若干个承托块,所有承托块等间隔均匀分布在链条的外侧,每个承托块在移动过程中均依次经过上料箱和下料箱,机架上竖直设置有一个支撑柱,并且支撑柱的上下端分别延伸至机架的上下方,打磨机构包括打磨砂带和用于带动打磨砂带转动的第一电机,打磨砂带呈竖直状态设置在机架的台面上端,第一电机设置在机架的下端,顶升机构包括顶升气缸、联动杆和与顶升气缸输出端连接的抬升架,联动杆为之字形结构,顶升气缸位于机架的下方,抬升架位于机架的上方并且链条位于抬升架的内侧,联动杆的上端位于机架的上方并且用于水平推动抬升架,联动杆的下端位于机架的下方并且与顶升气缸的输出端接触,联动杆的中部铰接设置在机架的台面上,支撑柱的侧壁上设置有用于配合抬升架夹紧轴类零件的定位板,机架的台面上设置有供支撑柱和顶升机构穿过的避让孔;In order to solve the above problems, the present invention provides the following technical solutions: an automatic end grinding machine for shaft parts, including a frame, a feeding mechanism, a feeding box, a feeding box, a grinding mechanism and a jacking mechanism, a feeding box, The feeding mechanism and the unloading box are arranged in a straight line and horizontally above the frame. The feeding mechanism includes a chain and several supporting blocks. All supporting blocks are evenly distributed on the outside of the chain. Each supporting block is moving The center passes through the upper material box and the lower material box in turn. A support column is vertically arranged on the frame, and the upper and lower ends of the support column extend to the upper and lower sides of the frame respectively. The grinding mechanism includes a grinding belt and a belt for driving the grinding sand. With a rotating first motor, the abrasive belt is set vertically on the top of the frame, the first motor is set on the lower end of the frame, and the jacking mechanism includes a jacking cylinder, a linkage rod and a jacking cylinder connected to the output end The lifting frame, the linkage rod is a zigzag structure, the jacking cylinder is located below the frame, the lifting frame is located above the frame and the chain is located inside the lifting frame, the upper end of the linkage rod is located above the frame and is used for horizontal promotion and lifting The lower end of the linkage rod is located below the frame and is in contact with the output end of the jacking cylinder. The middle part of the linkage rod is hingedly arranged on the table of the frame. The positioning plate of the parts, and the table top of the frame are provided with avoidance holes for the support column and the jacking mechanism to pass through;
所述打磨砂带首尾相连并且其上下端的内侧均设置有一个滚轮,打磨砂带的两侧均设置有用于固定滚轮的条形固定板,两个条形固定板均呈竖直状态并且水平间隔设置,两个滚轮的轴线方向互相平行并且均垂直于条形固定板所在平面,两个滚轮的两端分别能够转动的两个条形固定板的上下端连接,两个条形固定板的同一侧均与支撑柱的侧壁固定连接,打磨砂带与支撑柱之间留有间隙设置,两个条形固定板之间还设置有条形抵触板,条形抵触板呈竖直状态设置在两个条形固定板之间并且条形抵触板与两个条形固定板的内侧固定连接,条形抵触板位于打磨砂带内侧远离支撑柱的一端,并且该侧的打磨砂带内侧与条形抵触板贴合设置。The sanding belts are connected end to end and a roller is provided on the inner side of the upper and lower ends. Both sides of the sanding belt are provided with strip-shaped fixing plates for fixing the rollers. The two strip-shaped fixing plates are in a vertical state and are horizontally spaced apart. Setting, the axis directions of the two rollers are parallel to each other and perpendicular to the plane where the strip-shaped fixed plate is located, the two ends of the two rollers are respectively connected to the upper and lower ends of the two strip-shaped fixed plates that can rotate, and the same of the two strip-shaped fixed plates Both sides are fixedly connected with the side wall of the support column, there is a gap between the abrasive belt and the support column, and a strip-shaped interference plate is arranged between the two strip-shaped fixed plates, and the strip-shaped interference plate is arranged in a vertical state. Between the two strip-shaped fixed plates and the strip-shaped interference plate is fixedly connected with the inner sides of the two strip-shaped fixed plates. Shaped interference plate fitting settings.
优选的,所述第一电机固定安装在支撑柱的下半部,并且其输出轴连接有一个主同步轮,其中一个条形固定板的下端旁侧设置有一个副同步轮,副同步轮的中心处与靠近的滚轮中心处固定连接,主同步轮和副同步轮之间通过同步带传动连接;第一电机带动主同步轮转动,主同步轮通过同步带带动副同步轮转动,从而使与副同步轮固定连接的滚轮转动,进而带动打磨砂带转动。Preferably, the first motor is fixedly installed on the lower half of the support column, and its output shaft is connected with a main synchronous wheel, and a secondary synchronous wheel is arranged on the side of the lower end of a bar-shaped fixed plate, and the secondary synchronous wheel The center is fixedly connected with the center of the adjacent roller, and the main synchronous wheel and the auxiliary synchronous wheel are connected through a synchronous belt drive; the first motor drives the main synchronous wheel to rotate, and the main synchronous wheel drives the auxiliary synchronous wheel to rotate through the synchronous belt, so that the The roller fixedly connected to the auxiliary synchronous wheel rotates, and then drives the grinding belt to rotate.
有益效果:本发明的一种轴类零件的端部自动打磨机,能够自动对轴类零件进行取料、打磨和卸料,极大的减少了人工成本,并且有效的提升了生产效率。Beneficial effects: the automatic grinding machine for the end of shaft parts of the present invention can automatically take, grind and unload shaft parts, greatly reducing labor costs and effectively improving production efficiency.
附图说明Description of drawings
图1所示为本发明的立体结构示意图一;Fig. 1 shows a three-dimensional structure schematic diagram one of the present invention;
图2所示为本发明的立体结构示意图二;Fig. 2 shows the three-dimensional structural schematic diagram II of the present invention;
图3所示为本发明的左视图;Fig. 3 shows the left side view of the present invention;
图4所示为本发明的正视图;Figure 4 shows a front view of the present invention;
图5所示为本发明的俯视图;Figure 5 shows a top view of the present invention;
图6所示为本发明的立体结构分解示意图;Fig. 6 shows the exploded schematic view of the three-dimensional structure of the present invention;
图7所示为本发明的局部立体结构分解示意图;Fig. 7 shows the exploded schematic diagram of partial three-dimensional structure of the present invention;
图8所示为承托块的立体结构示意图;Figure 8 shows a schematic diagram of the three-dimensional structure of the supporting block;
图9所示为顶升机构的立体结构示意图;Figure 9 shows a schematic diagram of the three-dimensional structure of the jacking mechanism;
图10所示为抬升架的立体结构示意图;Figure 10 is a schematic diagram of the three-dimensional structure of the lifting frame;
附图标记说明:机架1,上料箱2,下料箱3,链条4,承托块5,支撑柱6,打磨砂带7,第一电机8,顶升气缸9,联动杆10,抬升架11,定位板12,避让孔13,滚轮14,条形固定板15,条形抵触板16,主同步轮17,副同步轮18,同步带19,支撑架20,第二电机21,链轮22,支撑轴23,支撑条24,V型缺口25,托板26,条形缺口27,竖直滑板28,连接柱29,第一水平板30,第一滑块31,第二水平板32,第一滑条33,第三水平板34,第二滑块35,第二滑条36,L型支撑板37,铰接轴38,水平轴39,楔块40,动滑轮41,第一定滑轮42,限位块43,滑台44,第二定滑轮45,安装架46。Explanation of reference signs: frame 1, loading box 2, loading box 3, chain 4, supporting block 5, supporting column 6, abrasive belt 7, first motor 8, jacking cylinder 9, linkage rod 10, Lifting frame 11, positioning plate 12, escape hole 13, roller 14, strip-shaped fixed plate 15, strip-shaped interference plate 16, main synchronous wheel 17, auxiliary synchronous wheel 18, synchronous belt 19, support frame 20, second motor 21, Sprocket 22, support shaft 23, support bar 24, V-shaped notch 25, supporting plate 26, bar-shaped notch 27, vertical slide plate 28, connecting column 29, first horizontal plate 30, first slide block 31, second level Plate 32, first sliding bar 33, third horizontal plate 34, second sliding block 35, second sliding bar 36, L-shaped support plate 37, hinge shaft 38, horizontal shaft 39, wedge 40, movable pulley 41, first Fixed pulley 42, stop block 43, slide table 44, the second fixed pulley 45, mounting frame 46.
具体实施方式Detailed ways
下面结合说明书附图和实施例,对本发明的具体实施例做进一步详细描述:Below in conjunction with accompanying drawing and embodiment of description, specific embodiment of the present invention is described in further detail:
参照图1至图10所示的一种轴类零件的端部自动打磨机,包括机架1、送料机构、上料箱2、下料箱3、打磨机构和顶升机构。Referring to Figures 1 to 10, an automatic grinding machine for the end of shaft parts includes a frame 1, a feeding mechanism, an upper material box 2, an lower material box 3, a grinding mechanism and a jacking mechanism.
上料箱2、送料机构和下料箱3呈直线水平排列设置在机架1的正上方,送料机构包括链条4和若干个承托块5,所有承托块5等间隔均匀分布在链条4的外侧,每个承托块5在移动过程中均依次经过上料箱2和下料箱3;机架1上竖直设置有一个支撑柱6,并且支撑柱6的上下端分别延伸至机架1的上下方;打磨机构包括打磨砂带7和用于带动打磨砂带7转动的第一电机8,打磨砂带7呈竖直状态设置在机架1的台面上端,第一电机8设置在机架1的下端;顶升机构包括顶升气缸9、联动杆10和与顶升气缸9输出端连接的抬升架11,联动杆10为之字形结构,顶升气缸9位于机架1的下方,抬升架11位于机架1的上方并且链条4位于抬升架11的内侧,联动杆10的上端位于机架1的上方并且用于水平推动抬升架11,联动杆10的下端位于机架1的下方并且与顶升气缸9的输出端接触,联动杆10的中部铰接设置在机架1的台面上,支撑柱6的侧壁上设置有用于配合抬升架11夹紧轴类零件的定位板12,机架1的台面上设置有供支撑柱6和顶升机构穿过的避让孔13。The upper material box 2, the feeding mechanism and the lower material box 3 are arranged in a straight line and horizontally above the frame 1. The feeding mechanism includes a chain 4 and several supporting blocks 5, and all supporting blocks 5 are evenly distributed on the chain 4 Each supporting block 5 passes through the upper material box 2 and the lower material box 3 in turn during the movement; a support column 6 is vertically arranged on the frame 1, and the upper and lower ends of the support column 6 extend to the machine frame respectively. The upper and lower sides of the frame 1; the grinding mechanism includes a grinding belt 7 and a first motor 8 for driving the grinding belt 7 to rotate, the grinding belt 7 is vertically arranged on the table top of the frame 1, and the first motor 8 is set At the lower end of the frame 1; the jacking mechanism includes a jacking cylinder 9, a linkage rod 10 and a lifting frame 11 connected to the output end of the jacking cylinder 9, the linkage rod 10 is a zigzag structure, and the jacking cylinder 9 is located Below, the lifting frame 11 is located above the frame 1 and the chain 4 is positioned at the inside of the lifting frame 11, the upper end of the linkage rod 10 is positioned above the frame 1 and is used to push the lifting frame 11 horizontally, and the lower end of the linkage rod 10 is located on the frame 1. Below and in contact with the output end of the jacking cylinder 9, the middle part of the linkage rod 10 is hingedly arranged on the table top of the frame 1, and the side wall of the support column 6 is provided with a positioning plate for clamping shaft parts in cooperation with the lifting frame 11 12. An avoidance hole 13 is provided on the table of the frame 1 for the support column 6 and the jacking mechanism to pass through.
所述打磨砂带7首尾相连并且其上下端的内侧均设置有一个滚轮14,打磨砂带7的两侧均设置有用于固定滚轮14的条形固定板15,两个条形固定板15均呈竖直状态并且水平间隔设置,两个滚轮14的轴线方向互相平行并且均垂直于条形固定板15所在平面,两个滚轮14的两端分别能够转动地与两个条形固定板15的上下端连接,两个条形固定板15的同一侧均与支撑柱6的侧壁固定连接,打磨砂带7与支撑柱6之间留有间隙设置,两个条形固定板15之间还设置有条形抵触板16,条形抵触板16呈竖直状态设置在两个条形固定板15之间并且条形抵触板16与两个条形固定板15的内侧固定连接,条形抵触板16位于打磨砂带7内侧远离支撑柱6的一端,并且该侧的打磨砂带7内侧与条形抵触板16贴合设置,第一电机8带动下方的滚轮14转动,滚轮14带动打磨砂带7转动,以便对后续与之接触的轴类零件端部进行打磨,条形抵触板16保证了轴类零件与打磨砂带7接触时,能够为打磨砂带7提供足够的支撑便于稳定的对轴类零件端部进行打磨。Described abrasive belt 7 is connected end to end and a roller 14 is arranged on the inner side of its upper and lower ends, and both sides of abrasive belt 7 are provided with a bar-shaped fixing plate 15 for fixing the roller 14, and the two bar-shaped fixing plates 15 are all in the shape of In a vertical state and horizontally spaced apart, the axis directions of the two rollers 14 are parallel to each other and are perpendicular to the plane where the bar-shaped fixing plate 15 is located. end connection, the same side of the two strip-shaped fixing plates 15 are all fixedly connected with the side wall of the support column 6, there is a gap between the polishing belt 7 and the support column 6, and a gap is set between the two strip-shaped fixing plates 15 There is a strip-shaped interference plate 16, and the strip-shaped interference plate 16 is vertically arranged between the two strip-shaped fixed plates 15 and the strip-shaped interference plate 16 is fixedly connected with the inner sides of the two strip-shaped fixed plates 15. 16 is located at one end of the inner side of the abrasive belt 7 away from the support column 6, and the inner side of the abrasive belt 7 on this side is fitted with the bar-shaped collision plate 16, and the first motor 8 drives the lower roller 14 to rotate, and the roller 14 drives the abrasive belt 7 is rotated so as to grind the ends of the shaft parts that are subsequently in contact with it. The bar-shaped interference plate 16 ensures that when the shaft parts are in contact with the grinding belt 7, sufficient support can be provided for the grinding belt 7 to facilitate stable alignment. Grinding the ends of shaft parts.
所述第一电机8固定安装在支撑柱6的下半部,并且其输出轴连接有一个主同步轮17,其中一个条形固定板15的下端旁侧设置有一个副同步轮18,副同步轮18的中心处与靠近的滚轮14中心处固定连接,主同步轮17和副同步轮18之间通过同步带19传动连接,第一电机8带动主同步轮17转动,主同步轮17通过同步带19带动副同步轮18转动,从而使与副同步轮18固定连接的滚轮14转动,进而带动打磨砂带7转动。The first motor 8 is fixedly mounted on the lower half of the support column 6, and its output shaft is connected with a main synchronous wheel 17, wherein a secondary synchronous wheel 18 is arranged on the side of the lower end of a bar-shaped fixed plate 15, the secondary synchronous The center of the wheel 18 is fixedly connected to the center of the adjacent roller 14. The main synchronous wheel 17 and the secondary synchronous wheel 18 are connected by a synchronous belt 19. The first motor 8 drives the main synchronous wheel 17 to rotate, and the main synchronous wheel 17 is synchronized by The belt 19 drives the auxiliary synchronous wheel 18 to rotate, thereby making the roller 14 fixedly connected with the auxiliary synchronous wheel 18 rotate, and then drives the grinding belt 7 to rotate.
所述送料机构还包括用于支撑链条4、上料箱2和下料箱3的支撑架20,支撑架20呈竖直设置机架1的顶部,支撑架20的底部与机架1的顶部固定连接,链条4、上料箱2和下料箱3均位于支撑架20的同一侧,支撑架20的另一侧设置有用于驱动链条4转动的第二电机21,链条4呈水平设置并且其内侧两端均设置有用于带动链条4转动的链轮22,第二电机21的输出轴穿过支撑架20并与其中一个链轮22固定连接,支撑架20的侧壁上设置有供另一个链轮22可转动连接的支撑轴23,支撑架20的侧壁上还水平设置有用于支撑链条4中部的支撑条24,第二电机21带动其中一个链轮22转动,从而链轮22带动链条4往复转动,使固定在链条4上的承托块5随着链条4的转动而转动,承托块5在经过上料箱2的过程中将位于上料箱2中的轴类零件取出,当承托块5带着轴类零件移动至抬升架11的正上方时,链条4停止转动,待打磨完成后,链条4再将打磨好的轴类零件移动至下料箱3,在经过下料箱3的过程中,将打磨好的轴类零件放置在下料箱3内。Described feeding mechanism also comprises the support frame 20 that is used to support chain 4, loading box 2 and discharge box 3, and support frame 20 is the top that vertically sets frame 1, and the bottom of support frame 20 and the top of frame 1 Fixedly connected, the chain 4, the upper material box 2 and the lower material box 3 are all located on the same side of the support frame 20, and the other side of the support frame 20 is provided with a second motor 21 for driving the chain 4 to rotate, and the chain 4 is horizontally arranged and Both ends of its inner side are provided with a sprocket 22 for driving the chain 4 to rotate, the output shaft of the second motor 21 passes through the support frame 20 and is fixedly connected with one of the sprocket wheels 22, and the side wall of the support frame 20 is provided with for another A sprocket wheel 22 is rotatably connected to the support shaft 23, and the side wall of the support frame 20 is also horizontally provided with a support bar 24 for supporting the middle part of the chain 4. The second motor 21 drives one of the sprocket wheels 22 to rotate, so that the sprocket wheel 22 drives The chain 4 rotates back and forth, so that the supporting block 5 fixed on the chain 4 rotates with the rotation of the chain 4, and the supporting block 5 takes out the shaft parts located in the feeding box 2 during the process of passing through the feeding box 2 , when the supporting block 5 moves to the top of the lifting frame 11 with the shaft parts, the chain 4 stops rotating. After the grinding is completed, the chain 4 moves the polished shaft parts to the discharge box 3. During the process of unloading the material box 3, the polished shaft parts are placed in the unloading box 3.
所述上料箱2和下料箱3分别设置在链条4水平方向上的两端,所有承托块5均与链条4固定连接并且能够随着链条4的转动而进行移动,每个承托块5的顶部均设置有用于承托轴类零件的V型缺口25,承托块5沿链条4顺时针方向的一侧固定连接有一个用于从上料箱2取料的托板26,托板26的高度大于承托块5的高度,上料箱2和下料箱3靠近链条4的一端均设置有用于供托板26在移动过程中经过的条形缺口27,条形缺口27的宽度大于托板26的宽度,上料箱2倾斜设置并且其低端靠近链条4设置,下料箱3倾斜设置并且其高端靠近链条4设置,承托块5随着链条4的转动自上而下经过上料箱2的过程中,托板26自下而上从条形缺口27内经过,从而将上料箱2内最下方的一个轴类零件取出,取出后的轴类零件顺着托板26落入承托块5顶部的V型缺口25内,并随着链条4的移动而移动,当移动并经过下料箱3时,承托块5上的轴类零件落入下料箱3内,而托板26则从下料箱3上的条形缺口27内经过,并随着链条4的转动继续朝着上料箱2移动并准备取出下一个轴类零件。The upper material box 2 and the lower material box 3 are respectively arranged at both ends of the chain 4 in the horizontal direction, and all supporting blocks 5 are fixedly connected with the chain 4 and can move along with the rotation of the chain 4, each supporting The top of the block 5 is provided with a V-shaped notch 25 for supporting shaft parts, and one side of the supporting block 5 along the clockwise direction of the chain 4 is fixedly connected with a supporting plate 26 for taking materials from the upper material box 2, The height of supporting plate 26 is greater than the height of supporting block 5, and one end of upper material box 2 and lower material box 3 near chain 4 is all provided with the strip gap 27 that is used for supporting plate 26 in moving process, and strip gap 27 The width is greater than the width of the supporting plate 26, the upper material box 2 is inclined and its low end is set close to the chain 4, the lower material box 3 is inclined and its high end is set close to the chain 4, and the supporting block 5 rotates from the top with the rotation of the chain 4 And in the process of passing through the upper material box 2, the supporting plate 26 passes through the strip gap 27 from bottom to top, so that a shaft part at the bottom in the upper material box 2 is taken out, and the shaft part after taking out goes along the The supporting plate 26 falls into the V-shaped notch 25 on the top of the supporting block 5 and moves along with the movement of the chain 4. When it moves and passes the blanking box 3, the shaft parts on the supporting block 5 fall into the blanking In the box 3, the supporting plate 26 passes through the strip gap 27 on the lower box 3, and continues to move towards the upper box 2 along with the rotation of the chain 4 and is ready to take out the next shaft part.
所述顶升气缸9通过竖直设置的安装架46设置在机架1的下方,顶升气缸9固定设置在安装架46的底部并且其输出轴竖直向上,安装架46的内侧设置有一个能够向上滑动的竖直滑板28,竖直滑板28的外侧固定设置有一个竖直的连接柱29,顶升气缸9的输出轴与连接柱29的底部固定连接,连接柱29的顶端与竖直滑板28的顶端齐平,竖直滑板28的顶部连接有第一水平板30,第一水平板30的顶部设置有两个第一滑块31,第一水平板30的上方设置有一个第二水平板32,第二水平板32的底部设置有两个与第一滑块31滑动配合的第一滑条33,第二水平板32的上方设置有一个第三水平板34,第二水平板32的顶部设置有两个第二滑块35,第三水平板34的底部设置有两个与第二滑块35配合的第二滑条36,抬升架11固定设置在第三滑板的顶部,第一滑条33的长度方向与第二滑条36的长度方向互相垂直,第一滑条33的长度方向与链条4的长度方向平行,当承托块5带动轴类零件移动至抬升架11的正上方时,第二电机21停止带动链条4转动,可通过光电开关来检测轴类零件是否到达抬升架11的正上方,此时抬升架11升起,将承托块5上的轴类零件顶起,并配合上方的定位板12将轴类零件固定住,在抬升架11将轴类零件升起的过程中,联动杆10将第三水平板34朝着打磨砂带7的方向推动,当轴类零件的端部与打磨砂带7接触后并通过上方的定位板12将轴类零件压紧,从而打磨砂带7对轴类零件的端部进行打磨。The jacking cylinder 9 is arranged below the frame 1 through a vertical mounting frame 46, the jacking cylinder 9 is fixedly arranged on the bottom of the mounting frame 46 and its output shaft is vertically upward, and the inside of the mounting frame 46 is provided with a The vertical slide plate 28 that can slide upwards, the outer side of the vertical slide plate 28 is fixedly provided with a vertical connecting column 29, the output shaft of the jacking cylinder 9 is fixedly connected with the bottom of the connecting column 29, the top of the connecting column 29 is connected with the vertical The top of slide plate 28 is flush, and the top of vertical slide plate 28 is connected with first horizontal plate 30, and the top of first horizontal plate 30 is provided with two first slide blocks 31, and the top of first horizontal plate 30 is provided with a second Horizontal plate 32, the bottom of the second horizontal plate 32 is provided with two first slide bars 33 that slide with the first slide block 31, and the top of the second horizontal plate 32 is provided with a third horizontal plate 34, the second horizontal plate The top of 32 is provided with two second sliders 35, the bottom of the third horizontal plate 34 is provided with two second sliders 36 that cooperate with the second sliders 35, and the lifting frame 11 is fixedly arranged on the top of the third slider, The length direction of the first slide bar 33 is perpendicular to the length direction of the second slide bar 36, and the length direction of the first slide bar 33 is parallel to the length direction of the chain 4. When the supporting block 5 drives the shaft parts to move to the lifting frame 11 When it is directly above the lifting frame 11, the second motor 21 stops driving the chain 4 to rotate, and the photoelectric switch can be used to detect whether the shaft parts have reached the directly above the lifting frame 11. At this time, the lifting frame 11 rises, and the shaft on the supporting block 5 The parts are lifted up, and the shaft parts are fixed with the upper positioning plate 12. During the process of lifting the shaft parts by the lifting frame 11, the linkage rod 10 pushes the third horizontal plate 34 towards the direction of the sanding belt 7 , when the end of the shaft part is in contact with the grinding belt 7 and the shaft part is pressed by the positioning plate 12 above, so that the grinding belt 7 grinds the end of the shaft part.
所述安装架46的上半部侧壁上固定设置有一个L型支撑板37,L型支撑板37远离安装架46的一端固定连接有一个供联动杆10中部铰接的铰接轴38,第三水平板34的顶部一端设置有一根水平轴39,联动杆10的顶部能够转动的套设在水平轴39上,连接柱29的底部外侧固定连接有一个具有斜面的楔块40,联动杆10的底部设置有能够转动的动滑轮41,滑轮与楔块40的斜面贴合设置,联动杆10与铰接轴38连接处设置有用于使联动杆10复位的扭簧,顶升气缸9伸出带动连接柱29上升的时候,楔块40也跟着上升,从而楔块40的斜面将联动杆10的下端向外顶处,而由于联动杆10的中部能够转动,因此联动杆10的顶部朝着打磨砂带7的方向移动,从而通过水平轴39带动第三水平板34朝着打磨砂带7的方向移动,进而第三水平板34带动其上方的抬升架11靠近打磨砂带7,从而使被抬升架11升起的轴类零件在上升的同时朝着打磨砂带7移动,并最终被上方的定位板12固定住,便于打磨砂带7稳定的对其端部进行打磨,完成打磨后,在扭簧的弹力下使联动杆10恢复原位,从而带动水平轴39将抬升架11恢复原位。An L-shaped support plate 37 is fixedly arranged on the upper half of the side wall of the mounting frame 46, and one end of the L-shaped support plate 37 away from the mounting frame 46 is fixedly connected with a hinge shaft 38 for the middle part of the linkage rod 10 to be hinged. One end of the top of the horizontal plate 34 is provided with a horizontal shaft 39, and the top of the linkage rod 10 is rotatably sleeved on the horizontal shaft 39, and the bottom outer side of the connecting column 29 is fixedly connected with a wedge 40 with an inclined plane. The bottom is provided with a movable pulley 41 that can rotate, and the pulley and the inclined surface of the wedge 40 are attached to each other. A torsion spring for resetting the linkage rod 10 is provided at the joint between the linkage rod 10 and the hinge shaft 38, and the jacking cylinder 9 stretches out to drive the connecting column. When 29 rises, the wedge 40 also rises, so that the slope of the wedge 40 pushes the lower end of the linkage rod 10 outward, and because the middle part of the linkage rod 10 can rotate, the top of the linkage rod 10 faces the abrasive belt. 7, thereby driving the third horizontal plate 34 to move towards the direction of the abrasive belt 7 through the horizontal shaft 39, and then the third horizontal plate 34 drives the lifting frame 11 above it close to the abrasive belt 7, so that the raised frame 11. The raised shaft parts move towards the grinding belt 7 while rising, and are finally fixed by the positioning plate 12 above, so that the grinding belt 7 can stably grind its end. Under the elastic force of the spring, the linkage rod 10 is restored to its original position, thereby driving the horizontal shaft 39 to restore the lifting frame 11 to its original position.
所述抬升架11为竖直设置的U型板结构,抬升架11两个侧壁的顶端均设置有两个用于支撑轴类零件的第一定滑轮42,所有第一定滑轮42的顶部均高于抬升架11的顶部,抬升架11的顶部外侧还设置有用于抵触轴类零件端部的限位块43,U型板结构保证了在上升和平移的过程中不会触碰到链条4,抬升架11上升的过程中,轴类零件位于两个定滑轮之间,保证了轴类零件稳定的被抬升不会脱落。The lifting frame 11 is a U-shaped plate structure arranged vertically, and the tops of the two side walls of the lifting frame 11 are provided with two first fixed pulleys 42 for supporting shaft parts, and the tops of all the first fixed pulleys 42 are They are all higher than the top of the lifting frame 11, and the outside of the top of the lifting frame 11 is also provided with a limit block 43 used to interfere with the end of the shaft parts. The U-shaped plate structure ensures that the chain will not be touched during the process of rising and translating. 4. During the rising process of the lifting frame 11, the shaft parts are located between the two fixed pulleys, which ensures that the shaft parts are lifted stably and will not fall off.
所述定位板12位于抬升板的正上方,并且其底部设置有一个能够沿链条4长度方向滑动的滑台44,滑台44的底部两侧均设置有两个第二定滑轮45,定位板12下方的四个第二定滑轮45与抬升板顶部的四个定滑轮共同与升起的轴类零件接触,从而保证了轴类零件被夹紧后不会脱落,并且抬升板顶部外侧的限位块43与轴类零件的端部抵触,使轴类零件另一端能够接触到打磨砂带7进行打磨。The positioning plate 12 is located directly above the lifting plate, and its bottom is provided with a slide table 44 that can slide along the lengthwise direction of the chain 4, and the bottom sides of the slide table 44 are provided with two second fixed pulleys 45, the positioning plate Four second fixed pulleys 45 below 12 and the four fixed pulleys on the top of the lifting plate are in contact with the raised shaft parts, thereby ensuring that the shaft parts will not fall off after being clamped, and the limit outside the top of the lifting plate The bit block 43 is in conflict with the end of the shaft parts, so that the other end of the shaft parts can contact the grinding abrasive belt 7 for grinding.
工作原理:工作时第一电机8带动主同步轮17转动,主同步轮17通过同步带19带动副同步轮18转动,从而使与副同步轮18固定连接的滚轮14转动,进而带动打磨砂带7转动,以便对后续与之接触的轴类零件端部进行打磨,条形抵触板16保证了轴类零件与打磨砂带7接触时,能够为打磨砂带7提供足够的支撑便于稳定的对轴类零件端部进行打磨,第二电机21带动其中一个链轮22转动,从而链轮22带动链条4往复转动,使固定在链条4上的承托块5随着链条4的转动而转动,承托块5在经过上料箱2的过程中将位于上料箱2中的轴类零件取出,当承托块5带着轴类零件移动至抬升架11的正上方时,链条4停止转动,待打磨完成后,链条4再将打磨好的轴类零件移动至下料箱3,在经过下料箱3的过程中,将打磨好的轴类零件放置在下料箱3内,承托块5随着链条4的转动自上而下经过上料箱2的过程中,托板26自下而上从条形缺口27内经过,从而将上料箱2内最下方的一个轴类零件取出,取出后的轴类零件顺着托板26落入承托块5顶部的V型缺口25内,并随着链条4的移动而移动,当移动并经过下料箱3时,承托块5上的轴类零件落入下料箱3内,而托板26则从下料箱3上的条形缺口27内经过,并随着链条4的转动继续朝着上料箱2移动并准备取出下一个轴类零件,当承托块5带动轴类零件移动至抬升架11的正上方时,第二电机21停止带动链条4转动,顶升气缸9伸出带动连接柱29上升的时候,楔块40也跟着上升,从而楔块40的斜面将联动杆10的下端向外顶处,而由于联动杆10的中部能够转动,因此联动杆10的顶部朝着打磨砂带7的方向移动,从而通过水平轴39带动第三水平板34朝着打磨砂带7的方向移动,进而第三水平板34带动其上方的抬升架11靠近打磨砂带7,从而使被抬升架11升起的轴类零件在上升的同时朝着打磨砂带7移动,并最终被上方的定位板12固定住,便于打磨砂带7稳定的对其端部进行打磨。Working principle: when working, the first motor 8 drives the main synchronous wheel 17 to rotate, and the main synchronous wheel 17 drives the auxiliary synchronous wheel 18 to rotate through the synchronous belt 19, so that the roller 14 fixedly connected with the auxiliary synchronous wheel 18 rotates, and then drives the abrasive belt 7 is rotated so as to grind the ends of the shaft parts that are subsequently in contact with it. The bar-shaped interference plate 16 ensures that when the shaft parts are in contact with the grinding belt 7, sufficient support can be provided for the grinding belt 7 to facilitate stable alignment. The end of the shaft part is polished, and the second motor 21 drives one of the sprockets 22 to rotate, so that the sprocket 22 drives the chain 4 to rotate reciprocally, so that the supporting block 5 fixed on the chain 4 rotates with the rotation of the chain 4, The supporting block 5 takes out the shaft parts located in the feeding box 2 in the process of passing through the feeding box 2. When the supporting block 5 moves to the top of the lifting frame 11 with the shaft parts, the chain 4 stops rotating. After the grinding is completed, the chain 4 moves the polished shaft parts to the lower material box 3. During the process of passing through the lower material box 3, the polished shaft parts are placed in the lower material box 3, and the supporting block 5 As the chain 4 rotates and passes through the feeding box 2 from top to bottom, the supporting plate 26 passes through the strip-shaped gap 27 from bottom to top, thereby taking out a shaft part at the bottom of the feeding box 2 , the shaft parts after taking out fall into the V-shaped notch 25 on the top of the supporting block 5 along the supporting plate 26, and move along with the movement of the chain 4, when moving and passing the blanking box 3, the supporting block 5 The upper shaft parts fall into the lower material box 3, while the pallet 26 passes through the strip-shaped gap 27 on the lower material box 3, and continues to move toward the upper material box 2 with the rotation of the chain 4 and is ready to be taken out. For the next shaft part, when the supporting block 5 drives the shaft part to move directly above the lifting frame 11, the second motor 21 stops driving the chain 4 to rotate, and when the jacking cylinder 9 stretches out to drive the connecting column 29 to rise, the wedge Block 40 also rises thereupon, thereby the slope of wedge block 40 pushes the lower end of linkage rod 10 outwards, and because the middle part of linkage rod 10 can rotate, so the top of linkage rod 10 moves towards the direction of grinding abrasive belt 7, thereby Drive the third horizontal plate 34 to move towards the direction of the abrasive belt 7 through the horizontal shaft 39, and then the third horizontal plate 34 drives the lifting frame 11 above it close to the abrasive belt 7, so that the shafts raised by the lifting frame 11 The parts move towards the grinding belt 7 while rising, and are finally fixed by the positioning plate 12 above, so that the grinding belt 7 can grind its end stably.
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| CN201810721595.8A CN108500795A (en) | 2018-07-04 | 2018-07-04 | An automatic end grinding machine for shaft parts of new energy vehicles |
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| CN201810721595.8A CN108500795A (en) | 2018-07-04 | 2018-07-04 | An automatic end grinding machine for shaft parts of new energy vehicles |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109531375A (en) * | 2018-11-20 | 2019-03-29 | 安徽东盛友邦制药有限公司 | A kind of polissoir and the technique using polissoir production paracetamol caffein atificial cow-bezoar |
| CN109773632A (en) * | 2019-04-01 | 2019-05-21 | 无锡锡钻地质装备有限公司 | A kind of geological prospecting drilling rod process equipment |
| CN110181352A (en) * | 2019-06-24 | 2019-08-30 | 橡技工业(苏州)有限公司 | The sanding burr machine of automatic small roll shaft end |
| CN110670109A (en) * | 2019-10-18 | 2020-01-10 | 深圳高飞翔塑胶五金制品有限公司 | Sheet material taking structure and electroplating equipment |
| CN110860975A (en) * | 2019-11-28 | 2020-03-06 | 王善波 | Cutting and grinding device for glass tube production |
| CN111843779A (en) * | 2020-06-24 | 2020-10-30 | 张秀聪 | High-temperature material plane oxide layer processor |
| CN113172490A (en) * | 2021-04-27 | 2021-07-27 | 陈实 | Bumper processing excircle polisher |
| CN115464517A (en) * | 2022-09-06 | 2022-12-13 | 浙江恒发管业有限公司 | A integrative equipment of feed processing for pipeline |
| CN115533702A (en) * | 2022-09-21 | 2022-12-30 | 马鞍山市鑫龙特钢有限公司 | Alloy steel pipe grinding device |
| CN116079555A (en) * | 2023-03-02 | 2023-05-09 | 南通沿江管业有限公司 | Outer circumferential surface polishing equipment for pipeline processing |
| CN117020885A (en) * | 2023-09-11 | 2023-11-10 | 惠州濠特金属科技有限公司 | Polishing device |
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| CN200951513Y (en) * | 2006-08-31 | 2007-09-26 | 山东邦泰散热器有限公司 | Radiator fin polishing equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109531375A (en) * | 2018-11-20 | 2019-03-29 | 安徽东盛友邦制药有限公司 | A kind of polissoir and the technique using polissoir production paracetamol caffein atificial cow-bezoar |
| CN109773632A (en) * | 2019-04-01 | 2019-05-21 | 无锡锡钻地质装备有限公司 | A kind of geological prospecting drilling rod process equipment |
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| CN110181352A (en) * | 2019-06-24 | 2019-08-30 | 橡技工业(苏州)有限公司 | The sanding burr machine of automatic small roll shaft end |
| CN110670109A (en) * | 2019-10-18 | 2020-01-10 | 深圳高飞翔塑胶五金制品有限公司 | Sheet material taking structure and electroplating equipment |
| CN110860975A (en) * | 2019-11-28 | 2020-03-06 | 王善波 | Cutting and grinding device for glass tube production |
| CN111843779A (en) * | 2020-06-24 | 2020-10-30 | 张秀聪 | High-temperature material plane oxide layer processor |
| CN113172490A (en) * | 2021-04-27 | 2021-07-27 | 陈实 | Bumper processing excircle polisher |
| CN113172490B (en) * | 2021-04-27 | 2023-06-23 | 佛山市汝燊金属科技有限公司 | Outer circle grinding machine for cushion pad machining |
| CN115464517B (en) * | 2022-09-06 | 2023-09-15 | 浙江恒发管业有限公司 | A integrative equipment of feed processing for pipeline |
| CN115464517A (en) * | 2022-09-06 | 2022-12-13 | 浙江恒发管业有限公司 | A integrative equipment of feed processing for pipeline |
| CN115533702A (en) * | 2022-09-21 | 2022-12-30 | 马鞍山市鑫龙特钢有限公司 | Alloy steel pipe grinding device |
| CN116079555A (en) * | 2023-03-02 | 2023-05-09 | 南通沿江管业有限公司 | Outer circumferential surface polishing equipment for pipeline processing |
| CN117020885A (en) * | 2023-09-11 | 2023-11-10 | 惠州濠特金属科技有限公司 | Polishing device |
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Application publication date: 20180907 |