CN108500556A - A kind of hardened face gear prosthetic device and restorative procedure - Google Patents
A kind of hardened face gear prosthetic device and restorative procedure Download PDFInfo
- Publication number
- CN108500556A CN108500556A CN201810364273.2A CN201810364273A CN108500556A CN 108500556 A CN108500556 A CN 108500556A CN 201810364273 A CN201810364273 A CN 201810364273A CN 108500556 A CN108500556 A CN 108500556A
- Authority
- CN
- China
- Prior art keywords
- gear
- main shaft
- rotation axis
- spring
- fixed link
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 8
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 13
- 150000001875 compounds Chemical class 0.000 claims description 10
- 241000237858 Gastropoda Species 0.000 claims description 2
- 230000003287 optical effect Effects 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 1
- 238000005516 engineering process Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 241000931526 Acer campestre Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
Abstract
The invention discloses a kind of hardened face gear prosthetic device and restorative procedures, including workbench and rack, the upper right side of the workbench is provided with column, and the side of column is equipped with cantilever, the rack is located at the upper left side of workbench, and the right of rack is provided with pedestal, it is provided with rotation axis on the inside of the pedestal, and worm gear is provided on the outside of rotation axis, it is provided with worm screw below the worm gear, the right of the rotation axis is provided with chuck, and the right of chuck is provided with main shaft, the right of the main shaft is provided with front pad, and the right of front pad is provided with exemplar, it is provided with fixed link on the inside of the exemplar, the right of the fixed link is provided with rear gasket, and the right of rear gasket is provided with second spring.The hardened face gear prosthetic device is provided with worm gear, coordinates worm screw to use during device use, so that rotation axis is accurately carried out smaller rotation, to carry out accurate movement with moving gear, improves the accuracy of device.
Description
Technical field
The present invention relates to gears to repair correlative technology field, specially a kind of hardened face gear prosthetic device and reparation side
Method.
Background technology
Hardened face gear is a kind of wear-out part, due to carry huge torsional moment when work, with pushing away for working time
Into hardened face gear surface can be worn, or even cause mechanical failure, to cause larger economic loss, if more renewing tooth
Wheel, may waste of resource and cost, it is therefore desirable to a kind of dedicated prosthetic device, while gear reparation belongs to Precision Machining,
Once there is deviation in positioning, it will repairing quality is largely influenced, and existing prosthetic device accuracy is poor.
In view of the above-mentioned problems, carrying out innovative design on the basis of original hardened face gear prosthetic device.Invention content
The purpose of the present invention is to provide a kind of hardened face gear prosthetic device and restorative procedures, to solve in above-mentioned background technology
It proposes to lack dedicated hardened face gear prosthetic device, the poor problem of accuracy.
To achieve the above object, the present invention provides the following technical solutions：A kind of hardened face gear prosthetic device, including work
The upper right side of platform and rack, the workbench is provided with column, and the side of column is equipped with cantilever, and the lower section peace of cantilever
Equipped with laser emitter, the rack is located at the upper left side of workbench, and the right of rack is provided with pedestal, the pedestal it is interior
Side is provided with rotation axis, and worm gear is provided on the outside of rotation axis, and worm screw, and the lower section of worm screw are provided with below the worm gear
It is provided with rocking handle, the right of the rotation axis is provided with chuck, and the right of chuck is provided with main shaft, and the right of the main shaft is set
It is equipped with front pad, and the right of front pad is provided with exemplar, fixed link, and the lower section of fixed link are provided on the inside of the exemplar
It being provided with the first spring, and the left of fixed link is provided with tension spring, the right of the fixed link is provided with rear gasket, and
The right of rear gasket is provided with second spring, and the right of the second spring is provided with fixing nut, and the right of fixing nut
It is provided with cross bar, and is provided with supporting rod below cross bar.
Preferably, the length of the cantilever is more than the distance between workbench and column top, and column and Laser emission
Rotational structure is constituted by cantilever between device.
Preferably, the rotation axis and worm gear are integrated, and are provided with immediately below rotation axis and worm gear phase
The worm screw matched, and rotational structure is constituted between worm screw and pedestal.
Preferably, the chuck and rotation axis are integrated, and the inside diameter of chuck is more than the diameter of main shaft, and
And the central axes of rotation axis and the central axes of main shaft overlap.
Preferably, the main shaft is hollow-core construction, and main shaft is internally provided with 2 mobilizable fixed links, and 2
It is connected with each other by the first spring between fixed link, is connected with each other by tension spring between main shaft and fixed link.
Preferably, the central axes of the rear gasket and the central axes of main shaft overlap, and rear gasket and fixing nut it
Between be connected with each other by second spring, and fixing nut and cross bar are to be threadedly coupled.
Compared with prior art, the beneficial effects of the invention are as follows：The hardened face gear prosthetic device,
1, it is provided with cantilever, during device use, cantilever can be rotated, so that laser emitter can be from each
Kind angle works, which is 3KW cross-flow co2 lasers, and the optical maser wavelength sent out is 10.6 μm, and outstanding
Arm can play certain supporting role, the operation error for preventing the shake of operating personnel from bringing；
2, be provided with worm gear, during device use coordinate worm screw use, can effectively make rotation axis accurately carry out compared with
Small rotation improves the accuracy of device to drive exemplar to carry out accurate movement；
3, it is provided with chuck, chuck is chuck, can be in order to which main shaft is fixed, while can be repaired as needed
Gear set specifications select different size of main shaft, reuse chuck and are fixed, improve the practicability of device；
4, it is provided with fixed link, coordinates the first spring and tension spring to use during device use, 2 fixations can be used
The center for the gear that needs are repaired is fixed in bar, simultaneously because the effect of the first spring so that fixed link can fix difference
The gear compound to be repaired of specification, improves the applicability of device；
5, it is provided with rear gasket, coordinates fixing nut to use during device use, exemplar can be clipped in rear gasket with before
Between gasket, to be further fixed to gear.
Description of the drawings
Fig. 1 is positive structure schematic of the present invention；
Fig. 2 is fixed rod structure schematic diagram of the present invention；
Fig. 3 is worm gear arrangement schematic diagram of the present invention.
In figure：1, workbench；2, column；3, cantilever；4, laser emitter；5, rack；6, pedestal；7, rotation axis；8, snail
Wheel；9, worm screw；10, rocking handle；11, chuck；12, main shaft；13, front pad；14, exemplar；15, fixed link；16, the first spring；17、
Tension spring；18, rear gasket；19, second spring；20, fixing nut；21, cross bar；22, supporting rod.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
- 3 are please referred to Fig.1, the present invention provides a kind of technical solution：A kind of hardened face gear prosthetic device, including workbench
1, column 2, cantilever 3, laser emitter 4, rack 5, pedestal 6, rotation axis 7, worm gear 8, worm screw 9, rocking handle 10, chuck 11, main shaft
12, front pad 13, exemplar 14, fixed link 15, the first spring 16, tension spring 17, rear gasket 18, second spring 19, fixed spiral shell
Mother 20, cross bar 21 and supporting rod 22, the upper right side of workbench 1 is provided with column 2, and the side of column 2 is equipped with cantilever 3, and
And the lower section of cantilever 3 is equipped with laser emitter 4, the length of cantilever 3 is more than the distance between 2 top of workbench 1 and column, and
Rotational structure is constituted by cantilever 3 between column 2 and laser emitter 4, is convenient for the carry out Multi-angle working of laser emitter 4,
Play a supporting role simultaneously, rack 5 is located at the upper left side of workbench 1, and the right of rack 5 is provided with pedestal 6, pedestal 6 it is interior
Side is provided with rotation axis 7, and the outside of rotation axis 7 is provided with worm gear 8, and rotation axis 7 and worm gear 8 are integrated, and rotates
The underface of axis 7 is provided with the worm screw 9 to match with worm gear 8, and constitutes rotational structure between worm screw 9 and pedestal 6, convenient for pair
The rotation of rotation axis 7 is accurately controlled, and the lower section of worm gear 8 is provided with worm screw 9, and the lower section of worm screw 9 is provided with rocking handle 10, is turned
The right of moving axis 7 is provided with chuck 11, and the right of chuck 11 is provided with main shaft 12, and chuck 11 and rotation axis 7 are that integration is tied
Structure, and the inside diameter of chuck 11 is more than the diameter of main shaft 12, and the central axes of rotation axis 7 and the central axes of main shaft 12 are mutual
It overlaps, consequently facilitating main shaft 12 is fixed, the right of main shaft 12 is provided with front pad 13, and the right setting of front pad 13
There is an exemplar 14, main shaft 12 is hollow-core construction, and main shaft 12 is internally provided with 2 mobilizable fixed links 15, and 2 fixations
It is connected with each other by the first spring 16 between bar 15, is connected with each other, is made by tension spring 17 between main shaft 12 and fixed link 15
The gear compound to be repaired of different size can be fixed by obtaining device, and the inside of exemplar 14 is provided with fixed link 15, and fixed link
15 lower section is provided with the first spring 16, and the left of fixed link 15 is provided with tension spring 17, and the right of fixed link 15 is set
It is equipped with rear gasket 18, and the right of rear gasket 18 is provided with second spring 19, the axis of the central axes and main shaft 12 of rear gasket 18
Line overlaps, and is connected with each other by second spring 19 between rear gasket 18 and fixing nut 20, and 20 He of fixing nut
Cross bar 21 is to be threadedly coupled, and cooperation front pad 13 uses, and convenient for being clamped fixation to exemplar 14, the right of second spring 19 is set
It is equipped with fixing nut 20, and the right of fixing nut 20 is provided with cross bar 21, and the lower section of cross bar 21 is provided with supporting rod 22.
A kind of restorative procedure of hardened face gear prosthetic device：When using the hardened face gear prosthetic device, first will
Workbench 1 is placed on suitable space, to begin to use, during device use, first pulls out 2 fixed links 15, will
Gear compound to be repaired is through in 2 fixed links 15, then unclamps fixed link 15, and the first spring 16 supports 2 fixed links 15 and treats
It repairs gear to be fixed, while tension spring 17 fails to agree pulling fixed link 15 so that gear compound to be repaired is fitted in front pad 13
On, fixing nut 20 is rotated later so that fixing nut 20 is moved to the left along cross bar 21, to push second spring 19 to drive
Rear gasket 18 is moved to front pad 13, and gear to be repaired is finally clamped fixation, is opened laser emitter 4 later and is directed at tooth
The position to be repaired of wheel is repaired, and during device use, rotation crank 10 drives worm screw 9 to be rotated, then worm screw 9
Drive worm gear 8 so that rotation axis 7 starts to rotate, and then rotation axis 7 drives chuck 11 and 12 entirety of main shaft to be rotated so that
The gear compound to be repaired on main shaft 12 is fixed on by fixed link 15 to rotate together, to realize by the left and right of worm gear 8 and worm screw 9
The accurate movement of gear compound to be repaired, the content not being described in detail in this specification belong to well known to professional and technical personnel in the field
The prior art.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (7)
1. a kind of hardened face gear prosthetic device, including workbench（1）And rack（5）, it is characterised in that：The workbench（1）
Upper right side be provided with column（2）, and column（2）Side cantilever is installed（3）, and cantilever（3）Lower section be equipped with it is sharp
Optical transmitting set（4）, the rack（5）Positioned at workbench（1）Upper left side, and rack（5）Right be provided with pedestal（6）, institute
State pedestal（6）Inside be provided with rotation axis（7）, and rotation axis（7）Outside be provided with worm gear（8）, the worm gear（8）Under
Side is provided with worm screw（9）, and worm screw（9）Lower section be provided with rocking handle（10）, the rotation axis（7）Right be provided with chuck
（11）, and chuck（11）Right be provided with main shaft（12）, the main shaft（12）Right be provided with front pad（13）, and foremast
Piece（13）Right be provided with exemplar（14）, the exemplar（14）Inside be provided with fixed link（15）, and fixed link（15）'s
Lower section is provided with the first spring（16）, and fixed link（15）Left be provided with tension spring（17）, the fixed link（15）
Right be provided with rear gasket（18）, and rear gasket（18）Right be provided with second spring（19）, the second spring（19）
Right be provided with fixing nut（20）, and fixing nut（20）Right be provided with cross bar（21）, and cross bar（21）Under
Side is provided with supporting rod（22）.
2. a kind of hardened face gear prosthetic device according to claim 1, it is characterised in that：The cantilever（3）Length
More than workbench（1）And column（2）The distance between top, and column（2）And laser emitter（4）Between pass through cantilever（3）
Constitute rotational structure.
3. a kind of hardened face gear prosthetic device according to claim 1, it is characterised in that：The rotation axis（7）And snail
Wheel（8）It is integrated, and rotation axis（7）And worm screw（9）Pass through worm gear（8）It is connected with each other, and worm screw（9）And pedestal
（6）Between constitute rotational structure.
4. a kind of hardened face gear prosthetic device according to claim 1, it is characterised in that：The chuck（11）And rotation
Axis（7）It is integrated, and chuck（11）Inside diameter be more than main shaft（12）Diameter, and rotation axis（7）Axis
Line and main shaft（12）Central axes overlap.
5. a kind of hardened face gear prosthetic device according to claim 1, it is characterised in that：The main shaft（12）It is hollow
Structure, and main shaft（12）Be internally provided with 2 mobilizable fixed links（15）, and 2 fixed links（15）Between pass through
One spring（16）It is connected with each other, main shaft（12）And fixed link（15）Between pass through tension spring（17）It is connected with each other.
6. a kind of hardened face gear prosthetic device according to claim 1, it is characterised in that：The rear gasket（18）In
Axis and main shaft（12）Central axes overlap, and rear gasket（18）And fixing nut（20）Between pass through second spring（19）
It is connected with each other, and fixing nut（20）And cross bar（21）To be threadedly coupled.
7. a kind of restorative procedure of hardened face gear prosthetic device, it is characterised in that：Specifically restorative procedure is：First by work
Platform（1）It is placed on suitable space, to begin to use, during device use, first by 2 fixed links（15）It pulls out, it will
Gear compound to be repaired is through 2 fixed links（15）On, then unclamp fixed link（15）, the first spring（16）Support 2 fixed links
（15）Gear to be repaired is fixed, while tension spring（17）Fixed link is pulled to the left（15）So that gear compound patch to be repaired
It closes in front pad（13）On, fixing nut is rotated later（20）So that fixing nut（20）Along cross bar（21）It is moved to the left, from
And push second spring（19）Drive rear gasket（18）To front pad（13）It is mobile, finally gear to be repaired is clamped solid
It is fixed, laser emitter is opened later（4）The position to be repaired of alignment gear is repaired, and during device use, rotation is shaken
Handle（10）Drive worm screw（9）It is rotated, then worm screw（9）Drive worm gear（8）So that rotation axis（7）Start to rotate, then turn
Moving axis（7）Drive chuck（11）And main shaft（12）Entirety is rotated so that passes through fixed link（15）It is fixed on main shaft（12）On
Gear compound to be repaired rotate together, to pass through worm gear（8）And worm screw（9）Left and right realize the accurate movement of gear compound to be repaired.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810364273.2A CN108500556B (en) | 2018-04-20 | 2018-04-20 | Hard tooth surface gear repairing device and repairing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810364273.2A CN108500556B (en) | 2018-04-20 | 2018-04-20 | Hard tooth surface gear repairing device and repairing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108500556A true CN108500556A (en) | 2018-09-07 |
| CN108500556B CN108500556B (en) | 2023-12-05 |
Family
ID=63382861
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810364273.2A Active CN108500556B (en) | 2018-04-20 | 2018-04-20 | Hard tooth surface gear repairing device and repairing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108500556B (en) |
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| CN202123263U (en) * | 2011-06-18 | 2012-01-25 | 大连洁能重工机械有限公司 | Precise supporting and clamping mandril for processing precise nuclear power hollow shaft |
| CN103409599A (en) * | 2013-08-29 | 2013-11-27 | 江苏大学 | Device and method for strengthening gear of gear pump by using underwater laser impact |
| CN203330535U (en) * | 2013-02-26 | 2013-12-11 | 淮安市万隆机械科技有限公司 | Finish turning combined fixture for internal spline gear blank |
| CN104708121A (en) * | 2013-12-13 | 2015-06-17 | 淮安市万隆机械科技有限公司 | Round-hole gear blank finish turning clamp |
| US20150314403A1 (en) * | 2014-05-01 | 2015-11-05 | Siemens Energy, Inc. | Arrangement for laser processing of turbine component |
| CN105149787A (en) * | 2015-10-30 | 2015-12-16 | 无锡汉神电气有限公司 | Annular multi-point automatic planet welding device |
| CN205660721U (en) * | 2016-03-30 | 2016-10-26 | 贵州师范学院 | Novel laser machine ware people |
| CN106757002A (en) * | 2016-12-20 | 2017-05-31 | 西北工业大学（张家港）智能装备技术产业化研究院有限公司 | Gear reparation laser melting coating fixture |
| CN107414116A (en) * | 2017-08-27 | 2017-12-01 | 中信戴卡股份有限公司 | A kind of manual adjustable swelling device |
-
2018
- 2018-04-20 CN CN201810364273.2A patent/CN108500556B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202123263U (en) * | 2011-06-18 | 2012-01-25 | 大连洁能重工机械有限公司 | Precise supporting and clamping mandril for processing precise nuclear power hollow shaft |
| CN203330535U (en) * | 2013-02-26 | 2013-12-11 | 淮安市万隆机械科技有限公司 | Finish turning combined fixture for internal spline gear blank |
| CN103409599A (en) * | 2013-08-29 | 2013-11-27 | 江苏大学 | Device and method for strengthening gear of gear pump by using underwater laser impact |
| CN104708121A (en) * | 2013-12-13 | 2015-06-17 | 淮安市万隆机械科技有限公司 | Round-hole gear blank finish turning clamp |
| US20150314403A1 (en) * | 2014-05-01 | 2015-11-05 | Siemens Energy, Inc. | Arrangement for laser processing of turbine component |
| CN105149787A (en) * | 2015-10-30 | 2015-12-16 | 无锡汉神电气有限公司 | Annular multi-point automatic planet welding device |
| CN205660721U (en) * | 2016-03-30 | 2016-10-26 | 贵州师范学院 | Novel laser machine ware people |
| CN106757002A (en) * | 2016-12-20 | 2017-05-31 | 西北工业大学（张家港）智能装备技术产业化研究院有限公司 | Gear reparation laser melting coating fixture |
| CN107414116A (en) * | 2017-08-27 | 2017-12-01 | 中信戴卡股份有限公司 | A kind of manual adjustable swelling device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108500556B (en) | 2023-12-05 |
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Effective date of registration: 20231109 Address after: No. 18, Wenjing Road, Beijiang Town, Yandu District, Yancheng City, Jiangsu Province, 224025 (I) Applicant after: YANCHENG CITY JISHENGDA ENVIRONMENTAL PROTECTION ENGINEERING Co.,Ltd. Address before: 224015 No.9 Jianye Road, Zhangzhuang Industrial Park, Yandu District, Yancheng City, Jiangsu Province (g) Applicant before: YANCHENG JINZHOU MACHINERY MANUFACTURE Co.,Ltd. |
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