CN108500275A - A kind of part increasing material manufacturing device and method of high-compactness and low residual stress - Google Patents

A kind of part increasing material manufacturing device and method of high-compactness and low residual stress Download PDF

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Publication number
CN108500275A
CN108500275A CN201810349091.8A CN201810349091A CN108500275A CN 108500275 A CN108500275 A CN 108500275A CN 201810349091 A CN201810349091 A CN 201810349091A CN 108500275 A CN108500275 A CN 108500275A
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China
Prior art keywords
spraying
gate valve
thermal
powder
cold
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CN201810349091.8A
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CN108500275B (en
Inventor
朱伟军
黄胜
李涤尘
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Xian Jiaotong University
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Xian Jiaotong University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/115Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by spraying molten metal, i.e. spray sintering, spray casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Nozzles (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

A kind of part increasing material manufacturing device and method of high-compactness and low residual stress,Equipment includes that combining nozzle square on the table is arranged,Combining nozzle is mounted on motion,The thermal spraying energy import of combining nozzle is connected by thermal spraying import gate valve with thermal spray system,The cold spraying gas feed of combining nozzle is connected by cold spraying import gate valve with cold spraying system,The powdering inlet of combining nozzle is connected with powder feed system,Motion,Thermal spray system,Thermal spraying import gate valve,Cold spraying system,Cold spraying import gate valve,The control input of powder feed system is connected with control system,It is controlled and is opened by control system,It closes or moves,Workpiece is obtained in the substrate surface of workbench,Method is alternately accomplished manufacture by thermal spraying and cold spraying,The present invention can realize the solid forming of part,Its residual stress is low,Tissue is finer and close,Performance is more superior.

Description

A kind of part increasing material manufacturing device and method of high-compactness and low residual stress
Technical field
The invention belongs to advanced manufacturing technology fields, and in particular to a kind of part increasing material of high-compactness and low residual stress Manufacturing equipment and method.
Background technology
Thermal spraying is important surface engineering technology with cold spraying, but existing technology has the following disadvantages:
Hot-spraying coating consistency is not high, and temperature gradient present in thermal spray process makes coating generation pull to thermal stress, And as coating layer thickness increases, the residual tension of accumulation is easy to make coating shape and cracking;
Cold spraying coating generates pressurization stress, as coating layer thickness increases, the remnants of accumulation due to violent plastic deformation Compression becomes larger, and is easy that coating is made to deform, or even tearing;
Thermal spraying and the thickness of cold spraying coating are restricted, it is difficult to realize that exploded perspective shapes.
Invention content
In order to overcome the disadvantages of the above prior art, the purpose of the present invention is to provide a kind of high-compactness and low remnants to answer The part increasing material manufacturing device and method of power, can realize the solid forming of part, and residual stress is low, organize finer and close, property It can be more superior.
In order to achieve the above object, the technical solution that the present invention takes is:
A kind of part increasing material manufacturing equipment of high-compactness and low residual stress, including answering above workbench 9 is set Nozzle 1 is closed, combining nozzle 1 is mounted on motion 2, and the thermal spraying energy import of combining nozzle 1 passes through thermal spraying import lock Valve 3 and thermal spray system 4 connect, and the cold spraying gas feed of combining nozzle 1 passes through cold spraying import gate valve 5 and cold spraying system 6 connections, powdering inlet and powder feed system 7 connection of combining nozzle 1, motion 2, thermal spray system 4, thermal spraying import Gate valve 3, cold spraying system 6, cold spraying import gate valve 5, the control input of powder feed system 7 and control system 8 connect, and pass through The control of control system 8 is opened, closes or is moved, and workpiece 10 is obtained in the substrate surface of workbench 9.
1 inside of combining nozzle includes cylinder hole section 11, contraction section 12, aditus laryngis 13 and expansion segment 14, cylinder hole section 11 be entrance, and expansion segment 14 is outlet, and two imports are arranged in cylinder hole section 11, and the position for facing aditus laryngis 13 is thermal spraying energy Import 18,11 side wall of cylinder hole section are provided with cold spraying gas feed 17, and the powder that 13 position side wall of aditus laryngis is equipped with powder 15 enters Mouth 16.
A kind of part increasing material manufacturing method of high-compactness and low residual stress, includes the following steps:
1) three-dimensional entity model of workpiece 10 needed for establishing, and to threedimensional model slicing treatment, obtain per layer cross section data;
2) thermal spray system 4 and thermal spraying import gate valve 3 are opened, cold spraying system 6 and cold spraying import gate valve 5 are closed, Powder 15 is heated to molten condition in combining nozzle 1, the substrate surface of clamping in acceleration shock to workbench 9, and transporting Under the action of motivation structure 2, the hot-spraying coating 19 of first layer is formed;
3) thermal spray system 4 and thermal spraying import gate valve 3 are closed, under the action of motion 2, combining nozzle 1 is separate 9 one layers of coating thickness distance of workbench;
4) cold spraying system 6 and cold spraying import gate valve 5 are opened, close thermal spray system 4 and thermal spraying import gate valve 3 or Thermal spraying input is reduced, accelerates powder 15 on the hot-spraying coating 19 for spraying to first layer in 1 mesohigh gas of combining nozzle, Under the control of motion 2, the cold spraying coating 20 of first layer is formed;
5) cold spraying system 6 and cold spraying import gate valve 5 and paint finishing 4 and thermal spraying import gate valve 3 are closed, is being moved Under the action of mechanism 2, combining nozzle 1 is far from 9 one layers of coating thickness distance of workbench;
6) step 2) -5 is repeated), the workpiece 10 needed for the forming.
The grain size of the powder 15 is between 1-100 microns;Powder 15 can change powder with the increase of forming coating 15 ingredient makes ingredient with certain graded, to obtain structure function gradient material component
The thermal spraying includes flame-spraying, the spraying of oxygen second flame powder, oxygen acetylene flame jet soldering, supersonic flame spray Painting, electric arc spraying, plasma spraying, air plasma spraying and low-voltage plasma spraying.
In the step 2) metallurgical junction is formed between the hot-spraying coating 19 and substrate or preceding layer coating of first layer It closes.
The step 4) is directed to the powder 15 of elongation δ >=20%, opens cold spraying system 6 and cold spraying import gate valve 5, close thermal spray system 4 and thermal spraying import gate valve 3;For the powder of elongation δ≤20% 15, while opening cold spraying system 6 and cold spraying import gate valve 5, thermal spray system 4 and thermal spraying import gate valve 3, passing through the control of control system 8 reduces thermal spraying system The heat input of system 4, makes powder 15 be heated to plastic temperature section, ensures 15 elongation δ >=20% of powder, make it have enough Plastic property.
Compared with prior art, the present invention has the following advantages:
The combining nozzle 1 of the present invention is compounded with thermal spraying and cold spraying function, is raw material with powder 5, passes through combining nozzle 1 Heat, cold spraying function be used alternatingly, formed hot-spraying coating 19 and cold spraying coating 20 alternating structure, hot-spraying coating 19 Metallurgical binding is formed with preceding layer, improves mechanical property, front layer is eliminated in impact and plastic deformation of the cold spraying by metal powder 19 residual tension of hot-spraying coating, increases the consistency of part;The part of forming overcomes hot-spraying coating residual tension With tearing tendency is big, the not high disadvantage of consistency;Eliminate compression and the deformation of cold spraying coating;Solve thermal spraying and cold spray The limited problem of coating height of painting, can realize the solid forming of part, and residual stress is low, and tissue is finer and close, performance is more excellent More.
Description of the drawings
Fig. 1 is present device composition schematic diagram.
Fig. 2 is composite nozzle structure schematic diagram.
Fig. 3 is the method for the present invention flow chart.
Fig. 4 is the inside parts organizational composition schematic diagram prepared.
Specific implementation mode
The present invention is described in further detail with reference to the accompanying drawings and embodiments.
Referring to Fig.1, the part increasing material manufacturing equipment of a kind of high-compactness and low residual stress, including be arranged in workbench 9 The combining nozzle 1 of top, combining nozzle 1 are mounted on motion 2, and the thermal spraying energy import of combining nozzle 1 passes through thermal jet It applies import gate valve 3 and thermal spray system 4 connects, the cold spraying gas feed of combining nozzle 1 passes through cold spraying import gate valve 5 and cold Paint finishing 6 connects, powdering inlet and powder feed system 7 connection of combining nozzle 1, motion 2, thermal spray system 4, heat Spray import gate valve 3, cold spraying system 6, cold spraying import gate valve 5, the control input of powder feed system 7 and control system 8 Connection is opened, closes or is moved by the control of control system 8, workpiece 10 is obtained in the substrate surface of workbench 9.
With reference to Fig. 2,1 inside of combining nozzle includes cylinder hole section 11, contraction section 12, aditus laryngis 13 and expansion segment 14, Cylinder hole section 11 is entrance, and expansion segment 14 is outlet, and two imports are arranged in cylinder hole section 11, and the position for facing aditus laryngis 13 is heat Energy import 18 is sprayed, 11 side wall of cylinder hole section is provided with cold spraying gas feed 17, and 13 position side wall of aditus laryngis is equipped with powder 15 Powdering inlet 16.
With reference to Fig. 3, a kind of part increasing material manufacturing method of high-compactness and low residual stress includes the following steps:
A kind of part increasing material manufacturing method of high-compactness and low residual stress, includes the following steps:
1) three-dimensional entity model of workpiece 10 needed for establishing, and to threedimensional model slicing treatment, obtain per layer cross section data;
2) thermal spray system 4 and thermal spraying import gate valve 3 are opened, cold spraying system 6 and cold spraying import gate valve 5 are closed, Powder 15 is heated to molten condition in combining nozzle 1, the substrate surface of clamping in acceleration shock to workbench 9, and transporting Under the action of motivation structure 2, the hot-spraying coating 19 of first layer is formed;
3) thermal spray system 4 and thermal spraying import gate valve 3 are closed, under the action of motion 2, combining nozzle 1 is separate 9 one layers of coating thickness distance of workbench;
4) cold spraying system 6 and cold spraying import gate valve 5 are opened, close thermal spray system 4 and thermal spraying import gate valve 3 or Thermal spraying input is reduced, accelerates powder 15 on the hot-spraying coating 19 for spraying to first layer in 1 mesohigh gas of combining nozzle, Under the control of motion 2, the cold spraying coating 20 of first layer is formed;
5) cold spraying system 6 and cold spraying import gate valve 5 and paint finishing 4 and thermal spraying import gate valve 3 are closed, is being moved Under the action of mechanism 2, combining nozzle 1 is far from 9 one layers of coating thickness distance of workbench;
6) step 2) -5 is repeated), the workpiece 10 needed for the forming.
The method of the present invention is described in detail with reference to embodiment.
Embodiment is using 6061 aluminium alloys of 50 μm of average grain diameter as raw material, a kind of high-compactness and the zero of low residual stress Part increasing material manufacturing method, includes the following steps:
1) three-dimensional entity model of workpiece 10 needed for establishing, and to threedimensional model slicing treatment, obtain per layer cross section data;
2) thermal spray system 4 and thermal spraying import gate valve 3 are opened, cold spraying system 6 and cold spraying import gate valve 5 are closed, Powder 15 is heated to molten condition in combining nozzle 1, the substrate surface of clamping in acceleration shock to workbench 9, and transporting Under the action of motivation structure 2, the hot-spraying coating 19 of first layer is formed;
3) thermal spray system 4 and thermal spraying import gate valve 3 are closed, under the action of motion 2, combining nozzle 1 is separate 9 one layers of coating thickness distance of workbench;
4) cold spraying system 6 and cold spraying import gate valve 5 are opened, thermal spray system 4 and thermal spraying import gate valve 3 are closed, Powder 15 is accelerated on the hot-spraying coating 19 for spraying to first layer in 1 mesohigh gas of combining nozzle, in the control of motion 2 Under system, the cold spraying coating 20 of first layer is formed;
5) cold spraying system 6 and cold spraying import gate valve 5 and paint finishing 4 and thermal spraying import gate valve 3 are closed, is being moved Under the action of mechanism 2, combining nozzle 1 is far from 9 one layers of coating thickness distance of workbench;
6) step 2) -5 is repeated), the workpiece 10 needed for the forming.

Claims (7)

1. the part increasing material manufacturing equipment of a kind of high-compactness and low residual stress, including setting answering above workbench (9) Close nozzle (1), it is characterised in that:Combining nozzle (1) is mounted on motion (2), the thermal spraying energy of combining nozzle (1) into Mouthful by thermal spraying import gate valve (3) and thermal spray system (4) connection, the cold spraying gas feed of combining nozzle (1) passes through cold Import gate valve (5) and cold spraying system (6) connection are sprayed, the powdering inlet and powder feed system (7) of combining nozzle (1) are even It connects, motion (2), thermal spray system (4), thermal spraying import gate valve (3), cold spraying system (6), cold spraying import gate valve (5), the control input of powder feed system (7) and control system (8) connection, by control system (8) control open, close or Movement, workpiece (10) is obtained in the substrate surface of workbench (9).
2. equipment according to claim 1, it is characterised in that:It include cylinder hole section inside the combining nozzle (1) (11), contraction section (12), aditus laryngis (13) and expansion segment (14), cylinder hole section (11) are entrance, and expansion segment (14) is outlet, cylinder Two imports are arranged in hole section (11), and the position for facing aditus laryngis (13) is thermal spraying energy import (18), cylinder hole section (11) side Wall is provided with cold spraying gas feed (17), and aditus laryngis (13) position side wall is equipped with the powdering inlet (16) of powder (15).
3. the manufacturing method of equipment according to claim 1, which is characterized in that include the following steps:
1) three-dimensional entity model of workpiece (10) needed for establishing, and to threedimensional model slicing treatment, obtain per layer cross section data;
2) thermal spray system (4) and thermal spraying import gate valve (3) are opened, cold spraying system (6) and cold spraying import gate valve are closed (5), powder (15) is heated to molten condition combining nozzle (1) is inner, the substrate table of clamping in acceleration shock to workbench (9) Face, and under the action of motion (2), form the hot-spraying coating (19) of first layer;
3) thermal spray system (4) and thermal spraying import gate valve (3), under the action of motion (2), combining nozzle (1) are closed Far from (9) one layers of coating thickness distance of workbench;
4) cold spraying system (6) and cold spraying import gate valve (5) are opened, thermal spray system (4) and thermal spraying import gate valve are closed (3) or thermal spraying input is reduced, powder (15) acceleration is sprayed to the thermal spraying of first layer in combining nozzle (1) mesohigh gas On coating (19), under the control of motion (2), the cold spraying coating (20) of first layer is formed;
5) cold spraying system (6) and cold spraying import gate valve (5) and paint finishing (4) and thermal spraying import gate valve (3) are closed, Under the action of motion (2), combining nozzle (1) is far from (9) one layers of coating thickness distance of workbench;
6) step 2) -5 is repeated), the workpiece (10) needed for the forming.
4. manufacturing method according to claim 3, it is characterised in that:The grain size of the powder (15) is between 1-100 microns; Powder (15) can change the ingredient of powder (15) with the increase of forming coating, make ingredient with certain graded, to obtain Structure function gradient material component.
5. manufacturing method according to claim 3, it is characterised in that:The thermal spraying includes flame-spraying, oxygen second flame powder Last spraying, oxygen acetylene flame jet soldering, supersonic flame spraying, electric arc spraying, plasma spraying, air plasma spraying and low pressure Plasma spraying.
6. manufacturing method according to claim 3, it is characterised in that:The hot-spraying coating (19) of first layer in the step 2) Metallurgical binding is formed between substrate or preceding layer coating.
7. manufacturing method according to claim 3, it is characterised in that:The step 4) is directed to the powder of elongation δ >=20% (15), cold spraying system (6) and cold spraying import gate valve (5) are opened, thermal spray system (4) and thermal spraying import gate valve are closed (3);For the powder of elongation δ≤20% (15), while opening cold spraying system (6) and cold spraying import gate valve (5), thermal spraying System (4) and thermal spraying import gate valve (3) are controlled the heat input for reducing thermal spray system (4) by control system (8), made Powder (15) is heated to plastic temperature section, ensures powder (15) elongation δ >=20%, makes it have enough plastic properties.
CN201810349091.8A 2018-04-18 2018-04-18 A kind of part increasing material manufacturing device and method of high-compactness and low residual stress Expired - Fee Related CN108500275B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109226760A (en) * 2018-10-30 2019-01-18 西安交通大学 A kind of metal material increasing material manufacturing device and method
CN109468570A (en) * 2018-12-28 2019-03-15 深圳市金中瑞通讯技术有限公司 A kind of preparation method and spraying equipment of composition metal alloy-coated layer
EP3756798A1 (en) * 2019-06-24 2020-12-30 Huazhong University of Science and Technology Additive manufacturing method and device for ceramic and composite thereof

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US7163715B1 (en) * 2001-06-12 2007-01-16 Advanced Cardiovascular Systems, Inc. Spray processing of porous medical devices
CN201143468Y (en) * 2008-01-09 2008-11-05 中国船舶重工集团公司第七二五研究所 Laval nozzle for cold spraying
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WO2010143594A1 (en) * 2009-06-10 2010-12-16 株式会社 フジミインコーポレーテッド Powder for thermal spraying and method for forming thermal-spray deposit
CN106609369A (en) * 2015-10-23 2017-05-03 中国科学院金属研究所 Method for realizing additive manufacturing through cold gas dynamic spray
CN106694872A (en) * 2016-11-18 2017-05-24 华中科技大学 Compound additional material manufacturing method applicable to parts and dies
EP3259381A1 (en) * 2015-04-16 2017-12-27 Siemens Aktiengesellschaft Method for manufacturing a component by thermal spraying and installation for manufacturing a component with a device for thermal spraying

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7163715B1 (en) * 2001-06-12 2007-01-16 Advanced Cardiovascular Systems, Inc. Spray processing of porous medical devices
CN1449870A (en) * 2002-04-08 2003-10-22 大众汽车股份公司 Method for coating solids in a low-temperature zone
CN201143468Y (en) * 2008-01-09 2008-11-05 中国船舶重工集团公司第七二五研究所 Laval nozzle for cold spraying
CN101417274A (en) * 2008-11-28 2009-04-29 西北工业大学 Kinetic spray-painting gun using powder preparation coatings
WO2010143594A1 (en) * 2009-06-10 2010-12-16 株式会社 フジミインコーポレーテッド Powder for thermal spraying and method for forming thermal-spray deposit
EP3259381A1 (en) * 2015-04-16 2017-12-27 Siemens Aktiengesellschaft Method for manufacturing a component by thermal spraying and installation for manufacturing a component with a device for thermal spraying
CN106609369A (en) * 2015-10-23 2017-05-03 中国科学院金属研究所 Method for realizing additive manufacturing through cold gas dynamic spray
CN106694872A (en) * 2016-11-18 2017-05-24 华中科技大学 Compound additional material manufacturing method applicable to parts and dies

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109226760A (en) * 2018-10-30 2019-01-18 西安交通大学 A kind of metal material increasing material manufacturing device and method
CN109468570A (en) * 2018-12-28 2019-03-15 深圳市金中瑞通讯技术有限公司 A kind of preparation method and spraying equipment of composition metal alloy-coated layer
EP3756798A1 (en) * 2019-06-24 2020-12-30 Huazhong University of Science and Technology Additive manufacturing method and device for ceramic and composite thereof

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