CN108500186A - A kind of novel flange forging stock production technology - Google Patents
A kind of novel flange forging stock production technology Download PDFInfo
- Publication number
- CN108500186A CN108500186A CN201810187522.5A CN201810187522A CN108500186A CN 108500186 A CN108500186 A CN 108500186A CN 201810187522 A CN201810187522 A CN 201810187522A CN 108500186 A CN108500186 A CN 108500186A
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- CN
- China
- Prior art keywords
- forging stock
- time
- flange
- heating temperature
- stage heating
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/002—Hybrid process, e.g. forging following casting
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Forging (AREA)
Abstract
The invention discloses a kind of novel flange forging stock production technology, the production technology of the flange forging stock includes the following steps:A, after the blanking of raw material pole, into being heated in electric furnace, using four stage heating means, first stage heating temperature is 800 825 DEG C, and the time is 12 15s;Second stage heating temperature is 930 960 DEG C, and the time is 25 28s;Phase III heating temperature is 840 860 DEG C, and the time is 15 17s;Fourth stage heating temperature is 720 740 DEG C, and the time is 28 31s.The present invention first carries out heating for multiple times cooling processing so that raw material pole surface and internal performance are uniform in the flange forging stock stage to raw material pole so that postorder extrusion forming is more stablized;By multiple solution heat treatment, the grain structure of forging stock is uniform, hardness is low, good toughness, surrender degree is high, tension is strong, elongation percentage reaches requirement, and flange forging stock efficiency improves 300%, and material can accomplish zero loss.
Description
Technical field
The present invention relates to flange technical field, specially a kind of novel flange forging stock production technology.
Background technology
Flange is important conduit coupling, is widely used.Currently, flange is in the fabrication process, typically pole blanking
Afterwards, it directly machines(Lathe process, milling machine processing etc.)It forms, but such processing method is with turning, milling time are long, labor
Dynamic cost is big and spillage of material is very serious, accounts for 40%-50%.Due to prolonged deep processing, the residual stress of product is more, material
The hardness of material is high, directly affects the mechanical property and performance of material.
The step of needing to carry out flange raw material forging stock in flange production process, and adding during present flange forging stock
It needs the heating for carrying out different temperatures to it to carry out quenching treatment in thermal process, and needs needs pair during flange forging stock
Temperature and flange forging stock time are effectively controlled, for this purpose, it is proposed that a kind of novel flange forging stock production technology.
Invention content
The purpose of the present invention is to provide a kind of novel flange forging stock production technologies, are asked with solve to propose in background technology
Topic.
To achieve the above object, the present invention provides the following technical solutions:A kind of novel flange forging stock production technology, the method
The production technology of blue forging stock includes the following steps:
A, after the blanking of raw material pole, into being heated in electric furnace, using four stage heating means, first stage heating temperature
It is 800-825 DEG C, time 12-15s;Second stage heating temperature is 930-960 DEG C, time 25-28s;Phase III adds
Hot temperature is 840-860 DEG C, time 15-17s;Fourth stage heating temperature is 720-740 DEG C, time 28-31s;
B, the raw material pole after heating is put into forging of punching machine into required flange shape after being cooled to room temperature;
C, it and then places into friction press, it is cold extrusion shaped to flange basic size on mold;Again through solution heat treatment,
Form flange blank.
The present invention first carries out heating for multiple times cooling processing so that raw material pole table in the flange forging stock stage to raw material pole
Face and internal performance are uniform so that postorder extrusion forming is more stablized;Pass through multiple solution heat treatment, the grain structure of forging stock
Uniformly, hardness is low, good toughness, surrender degree is high, tension is strong, elongation percentage reaches requirement, and flange forging stock efficiency improves 300%, material energy
Accomplish zero loss.
Specific implementation mode
Technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is only
It is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill people
The every other embodiment that member is obtained without making creative work, shall fall within the protection scope of the present invention.
Embodiment one:
The production technology of a kind of novel flange forging stock production technology, the flange forging stock includes the following steps:
A, after the blanking of raw material pole, into being heated in electric furnace, using four stage heating means, first stage heating temperature
It is 800 DEG C, time 12s;Second stage heating temperature is 930 DEG C, time 25s;Phase III heating temperature is 840 DEG C,
Time is 15s;Fourth stage heating temperature is 720 DEG C, time 28s;
B, the raw material pole after heating is put into forging of punching machine into required flange shape after being cooled to room temperature;
C, it and then places into friction press, it is cold extrusion shaped to flange basic size on mold;Again through solution heat treatment,
Form flange blank.
Embodiment two:
The production technology of a kind of novel flange forging stock production technology, the flange forging stock includes the following steps:
A, after the blanking of raw material pole, into being heated in electric furnace, using four stage heating means, first stage heating temperature
It is 825 DEG C, time 15s;Second stage heating temperature is 960 DEG C, time 28s;Phase III heating temperature is 860 DEG C,
Time is 17s;Fourth stage heating temperature is 740 DEG C, time 31s;
B, the raw material pole after heating is put into forging of punching machine into required flange shape after being cooled to room temperature;
C, it and then places into friction press, it is cold extrusion shaped to flange basic size on mold;Again through solution heat treatment,
Form flange blank.
Embodiment three:
The production technology of a kind of novel flange forging stock production technology, the flange forging stock includes the following steps:
A, after the blanking of raw material pole, into being heated in electric furnace, using four stage heating means, first stage heating temperature
It is 815 DEG C, time 14s;Second stage heating temperature is 945 DEG C, time 27s;Phase III heating temperature is 850 DEG C,
Time is 16s;Fourth stage heating temperature is 730 DEG C, time 30s;
B, the raw material pole after heating is put into forging of punching machine into required flange shape after being cooled to room temperature;
C, it and then places into friction press, it is cold extrusion shaped to flange basic size on mold;Again through solution heat treatment,
Form flange blank
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, it is possible to understand that
Can these embodiments be carried out with a variety of variations without departing from the principles and spirit of the present invention, modification, replace and become
Type, the scope of the present invention is defined by the appended.
Claims (1)
1. a kind of novel flange forging stock production technology, it is characterised in that:The production technology of the flange forging stock includes the following steps:
A, after the blanking of raw material pole, into being heated in electric furnace, using four stage heating means, first stage heating temperature
It is 800-825 DEG C, time 12-15s;Second stage heating temperature is 930-960 DEG C, time 25-28s;Phase III adds
Hot temperature is 840-860 DEG C, time 15-17s;Fourth stage heating temperature is 720-740 DEG C, time 28-31s;
B, the raw material pole after heating is put into forging of punching machine into required flange shape after being cooled to room temperature;
C, it and then places into friction press, it is cold extrusion shaped to flange basic size on mold;Again through solution heat treatment,
Form flange blank.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810187522.5A CN108500186A (en) | 2018-03-07 | 2018-03-07 | A kind of novel flange forging stock production technology |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810187522.5A CN108500186A (en) | 2018-03-07 | 2018-03-07 | A kind of novel flange forging stock production technology |
Publications (1)
Publication Number | Publication Date |
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CN108500186A true CN108500186A (en) | 2018-09-07 |
Family
ID=63376251
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201810187522.5A Pending CN108500186A (en) | 2018-03-07 | 2018-03-07 | A kind of novel flange forging stock production technology |
Country Status (1)
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CN (1) | CN108500186A (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103212948A (en) * | 2013-04-19 | 2013-07-24 | 无锡宏达重工股份有限公司 | Planet carrier flange forge piece forging process |
CN103361586A (en) * | 2013-07-31 | 2013-10-23 | 西北有色金属研究院 | Processing method for raising strength and toughness of TC4-DT titanium alloy sheet materials |
CN103409603A (en) * | 2013-07-23 | 2013-11-27 | 济南济钢铁合金厂 | Forging processing technique for Fe-Si-B magnetic material |
CN104759843A (en) * | 2015-03-17 | 2015-07-08 | 安徽宏杰管道制造有限公司 | Flange producing technique |
-
2018
- 2018-03-07 CN CN201810187522.5A patent/CN108500186A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103212948A (en) * | 2013-04-19 | 2013-07-24 | 无锡宏达重工股份有限公司 | Planet carrier flange forge piece forging process |
CN103409603A (en) * | 2013-07-23 | 2013-11-27 | 济南济钢铁合金厂 | Forging processing technique for Fe-Si-B magnetic material |
CN103361586A (en) * | 2013-07-31 | 2013-10-23 | 西北有色金属研究院 | Processing method for raising strength and toughness of TC4-DT titanium alloy sheet materials |
CN104759843A (en) * | 2015-03-17 | 2015-07-08 | 安徽宏杰管道制造有限公司 | Flange producing technique |
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PB01 | Publication | ||
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RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180907 |