CN108491622A - A kind of fault diagnosis method and system of Wind turbines - Google Patents

A kind of fault diagnosis method and system of Wind turbines Download PDF

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Publication number
CN108491622A
CN108491622A CN201810231915.1A CN201810231915A CN108491622A CN 108491622 A CN108491622 A CN 108491622A CN 201810231915 A CN201810231915 A CN 201810231915A CN 108491622 A CN108491622 A CN 108491622A
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wind turbines
wind
generating set
running
inference machine
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任岩
任林茂
张锴
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North China University of Water Resources and Electric Power
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North China University of Water Resources and Electric Power
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
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    • G01M99/005Testing of complete machines, e.g. washing-machines or mobile phones
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F18/00Pattern recognition
    • G06F18/20Analysing
    • G06F18/24Classification techniques

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Abstract

The present invention provides a kind of fault diagnosis method and system of Wind turbines, by acquiring running of wind generating set state parameter, the running of wind generating set state parameter of acquisition is sent to inference engine of expert system, fuzzy neural network inference machine and Fast Fourier Transform inference machine;Wind turbines state operational factor is analyzed using inference engine of expert system, fuzzy neural network inference machine and Fast Fourier Transform inference machine, determines the failure of Wind turbines.The present invention is combined using expert system module analysis and physical simulation simulation, the failure of analysis emulation Wind turbines, Wind turbines have been carried out with online integration test and assessment, the operating status for grasping Wind turbines in real time is realized, theoretical foundation and technological guidance are provided for the repair based on condition of component of Wind turbines.

Description

A kind of fault diagnosis method and system of Wind turbines
Technical field
The invention belongs to Wind turbines condition monitoring and fault diagnosis technical field, more particularly to a kind of event of Wind turbines Hinder diagnostic method and system.
Background technology
In recent years, the situation of environmental pollution and energy crisis has growed in intensity, a kind of environmentally protective new energy of urgent need Occur.Wind-powered electricity generation is increasingly paid attention to by world community as a kind of renewable, without discharge new energy, this but also Wind generating technology has obtained vigorous growth in recent years.In China, a large amount of of wind power plant establish and come into operation, and will be The call that government improves energy resource structure, copes with climate change is responded, realizes specific body of the traditional energy to new energy gradually transition It is existing.
Other than renewable, pollution-free, wind-power electricity generation China also have it is resourceful, floor space is wide, single machine hold Measure the advantages that small.But since wind power plant is usually all built in remote districts, it is poor that there is also technical conditions, and bad environments etc. are asked Topic.Meanwhile the input application of large-scale wind power unit also makes its security and stability obtain the great attention of people.Due to wind-powered electricity generation Unit long-term work is in severe natural environment so that wind field wind regime is complicated and changeable, is easy to cause the generation of various failures.
Wind turbine transmission chain failure accounted in unit failure it is relatively high, transmission chain break down caused by power off time most It is long, and replacement cost highest after failure, therefore, its state is monitored in real time and to carry out health evaluating imperative.Traditional monitoring Technology cannot identify initial failure, and data acquisition, data analysis, fault diagnosis etc. are relatively weak.According to wind turbine group leader The summary of experience that phase uses, i.e., study generating set from the thinking of people, and relevant technical staff proposes a series of solution Certainly scheme, such as Publication No. " CN106124982A ", a kind of entitled " automatic expert's resultant fault diagnostic system of Wind turbines And diagnostic method " Chinese patent, the patent provide Wind turbines method for diagnosing faults the step of be:Acquire Wind turbines Operating parameter, and by the data transmission of the Wind turbines of acquisition to expert system module, expert system module to signal processing, With diagnosis decision, the scheme that this patent provides only uses failure of the single expertise technology to wind turbine for state recognition Identification and decision are made, really the true operation conditions of Wind turbines is not combined to divide the failure to Wind turbines Analysis, with the increase of Wind turbines single-machine capacity, the complexity of operational process is higher and higher, single diagnosis theory and technology It is difficult to realize the condition monitoring and fault diagnosis to whole service process, therefore, the scheme of the prior art is to current Wind turbines The accuracy rate of fault diagnosis is relatively low, influences the comprehensive analysis to wind power generation set system.
Invention content
The purpose of the present invention is to provide a kind of fault diagnosis method and system of Wind turbines, for solving the prior art In the method for fault diagnosis of wind turbines problem relatively low to the accuracy rate of the fault diagnosis result of Wind turbines.
To achieve the above object, the present invention provides a kind of method for diagnosing faults of Wind turbines, include the following steps:
1) running of wind generating set state parameter is acquired, the running of wind generating set state parameter of the acquisition is sent to expert Reasoning machine, fuzzy neural network inference machine and Fast Fourier Transform inference machine;
2) use inference engine of expert system, fuzzy neural network inference machine and Fast Fourier Transform inference machine to wind turbine Group state operational factor is analyzed, and determines the fault diagnosis result of Wind turbines.
Further, the running of wind generating set state parameter includes wind generating set vibration signal and oil quality.
Further, it after having acquired running of wind generating set state parameter, also needs to carry out the operating status of Wind turbines real When monitoring and early warning.
Further, inference engine of expert system analyzes running of wind generating set state parameter using failure tree algorithm.
Further, it also needs to classify to the running of wind generating set state parameter of acquisition using Fuzzy Threshold algorithm.
The present invention also provides a kind of fault diagnosis system of Wind turbines, including Wind turbines state monitoring module, specially Family's system inference machine, fuzzy neural network inference machine and Fast Fourier Transform inference machine, the wind turbine state monitoring module It is connect with inference engine of expert system, fuzzy neural network inference machine and Fast Fourier Transform inference machine;The Wind turbines shape State monitoring modular is sent for acquiring running of wind generating set state parameter, and by the running of wind generating set state parameter of the acquisition To inference engine of expert system, fuzzy neural network inference machine and Fast Fourier Transform inference machine;Inference engine of expert system obscures ANN Reasoning machine and Fast Fourier Transform inference machine determine wind for analyzing Wind turbines state operational factor The fault diagnosis result of motor group.
Further, the running of wind generating set state parameter includes wind generating set vibration signal and oil quality.
Further, further include SCADA modules, the SCADA modules are used to acquire running of wind generating set state ginseng After number, monitoring and early warning in real time are carried out to the operating status of Wind turbines.
Further, inference engine of expert system analyzes running of wind generating set state parameter using failure tree algorithm.
Further, further include data preprocessing module, the data preprocessing module is used to use Fuzzy Threshold algorithm Classify to the running of wind generating set state parameter of acquisition.
Further, the Wind turbines state monitoring module includes sensor, data collector, the sensor and number It is used to connect with Wind turbines by optical fiber according to collector.
The beneficial effects of the invention are as follows:
The present invention is sent out the running of wind generating set state parameter of the acquisition by acquiring running of wind generating set state parameter Give inference engine of expert system, fuzzy neural network inference machine and Fast Fourier Transform inference machine;Using expert system reasoning Machine, fuzzy neural network inference machine and Fast Fourier Transform inference machine analyze Wind turbines state operational factor, really Determine the failure of Wind turbines.The present invention is combined using expert system module analysis and physical simulation simulation, analysis emulation wind-powered electricity generation The failure of unit has carried out Wind turbines online integration test and assessment, realizes the operation for grasping Wind turbines in real time State provides theoretical foundation and technological guidance for the repair based on condition of component of Wind turbines.
Description of the drawings
Fig. 1 is Double-feed wind power unit online system failure diagnosis structure diagram;
Fig. 2 is data interaction schematic diagram between each module in Double-feed wind power unit fault diagnosis system.
Specific implementation mode
The specific implementation mode of the present invention is further described below in conjunction with the accompanying drawings:
The present invention provides a kind of fault diagnosis system of Wind turbines, which is suitable for various types of Wind turbine, the present embodiment is by taking Double-feed wind power unit as an example.
The fault diagnosis system of the Wind turbines of the present embodiment, including Wind turbines state monitoring module, expert system push away Reason machine, fuzzy neural network inference machine and Fast Fourier Transform inference machine, wind turbine state monitoring module are pushed away with expert system Reason machine, fuzzy neural network inference machine and the connection of Fast Fourier Transform inference machine;Wind turbines state monitoring module is for adopting Collect running of wind generating set state parameter, and the running of wind generating set state parameter of acquisition is sent to inference engine of expert system, mould Paste ANN Reasoning machine and Fast Fourier Transform inference machine;Inference engine of expert system, fuzzy neural network inference machine and fast Fast Fourier transform inference machine determines the fault diagnosis knot of Wind turbines for analyzing Wind turbines state operational factor Fruit.
Specifically, as shown in Figure 1, fault diagnosis of wind turbines system includes Wind turbines state monitoring module, wind-powered electricity generation Set state monitoring modular be Wind turbines state on_line monitoring system (Condition Monitoring System, CMS), Wind turbines state on_line monitoring system includes various kinds of sensors and data collector, and various kinds of sensors and data acquire Device is connect by optical fiber with Wind turbines;Further include expert system module, Wind turbines state monitoring module and expert system mould Block connects, and further includes having data preprocessing module, data preprocessing module supervises Wind turbines state using Fuzzy Threshold online The running of wind generating set status information that examining system sends over is pre-processed, and Wind turbines running state information data is classified At real-time data base, historical data base and fault database, wherein threshold value refers to judging a limit value of unit failure, by sentencing It is disconnected whether be more than the threshold value of setting with judge Wind turbines state whether normal or failure, if the threshold value more than setting indicates wind Motor group failure is then alarmed, and does not have to alarm if indicating Wind turbines normally less than the threshold value of setting;Decision fusion algorithm Module is connect with real-time data base, historical data base and fault database respectively, is analyzed by the Decision fusion of three kinds of inference machines Suggestion and the failure modes etc. of fault diagnosis of wind turbines are calculated.
Three kinds of inference machines include that inference engine of expert system, fuzzy neural network (Fuzzy Neural Network, FNN) push away Reason machine and Fast Fourier Transform (FFT) (Fast Fourier Transformation, FFT) inference machine, inference engine of expert system are negative Duty diagnosis certainty failure and simple indeterminate fauit, FNN inference machines are mainly responsible for the indeterminate fauit of diagnosis of complex, FNN inference machines are made of several submodules, and each submodule is relatively independent, are each responsible for the different faults of Wind turbines;Point Analysis ability is strong, can carry out real-time fault detection.Decision fusion algoritic module triggers expert system, FNN and FFT reasonings Machine, and inference machine is optimized, form intelligent Fault Diagnose Systems.Wherein it is determined that property failure refers to shaking according to acquisition The failure that dynamic data can be determined directly, indeterminate fault refer to the failure that cannot be directly determined according to vibration data, due to Failure Producing reason is complicated, and different faults have different signs, but different faults also have identical sign sometimes, Same fault also has different signs, for example, rotor unbalance and the abnormal vibration that rotor can be caused such as misalign, because This, there is the characteristic information for much characterizing its working condition in the vibration signal of rotor.
The mounted CMS system of wind power plant can only be monitored wind turbine transmission chain state and diagnose roughly, not Data can be carried out analyzing and judging in real time, not have fault diagnosis functions truly;And wind power plant SCADA modules are only Monitoring and off-limit alarm in real time can be carried out to systematic parameter and state, but gathered data amount is big.By the system and wind power plant of structure CMS system and SCADA system are combined, and obtain diagnostic result, are then combined with Decision fusion algorithm, to Double-feed wind power machine Group transmission chain carries out condition monitoring and fault diagnosis, keeps fault diagnosis conclusion more accurate, as shown in Fig. 2, wind turbine failure is examined Disconnected module by Internet buses and running of wind generating set slip condition database, operator workstation, inference machine work station and SCADA modules connect, and fault diagnosis result is pushed to remote user by fault diagnosis of wind turbines module, for remote user to wind Motor group fault diagnosis result is checked and is analyzed.
Using the fault diagnosis system of Wind turbines to the method for fault diagnosis of wind turbines, include the following steps:
1) running of wind generating set state parameter is acquired, the running of wind generating set state parameter of acquisition is sent to expert system Module;Running of wind generating set state parameter includes wind generating set vibration signal and oil quality.SCADA modules are acquiring wind-powered electricity generation After operating states of the units parameter, monitoring and early warning in real time are carried out to the operating status of Wind turbines.
2) data preprocessing module runs pretreatment classification to wind turbine running state parameter, obtains running of wind generating set shape Real-time data base, historical data base and the fault database of state.
3) inference engine of expert system, fuzzy neural network inference machine and Fourier transform inference machine is used to transport Wind turbines Row state parameter is analyzed, and carries out analyzing and diagnosing according to fault characteristic, is determined the failure of Wind turbines, is provided local diagnosis Conclusion;By taking Double-feed wind power set main shaft bearing fault as an example, bearing designation 240/600CA, in the case of rotating speed is 9.7rpm Bearing fault frequency calculates, and it is 1.76Hz that setting, which rolls bulk damage frequency,;It is 2.47Hz that inner ring, which damages frequency,;Frequency is damaged in outer ring For 2.06Hz;It is 0.07Hz that retainer, which damages frequency,.
4) operator can click the trouble location by mouse, obtain the corresponding operation data of Wind turbines, curve, event Hinder time of origin, trouble location, fault degree and expert advice etc., as shown in table 1~3.
By taking main shaft bearing breaks down as an example, as shown in table 1, table 1 provides speed, acceleration and envelope 1 respectively in water Vibration amplitude square in, vertical direction and axial direction.
1 main shaft bearing vibration amplitude of table
Table 2 is time of failure, trouble location and fault degree request for information, and 25 divide 12 when 22 days 15 May in 2013 Second 1# bear vibration is very serious, has reached alarming value.
2 time of failure of table, trouble location and fault degree
Table 3 is expert advice measure, that is, diagnosis, and consensus of opinion is that 1# main shaft bearings are built there are early stage mild wear It discusses taken at regular intervals vibration data and observes fault progression trend;If it was found that vibration amplitude increases, vibration aggravation should overhaul, increase in time Add or more oil change, or even replaces bearing.
3 expert opinion of table and suggestion
The present invention monitors its operating status in real time by the vibration signal and oil quality of monitoring Wind turbines;Utilize mould It pastes neural network to analyze with Fast Fourier Transform, the axis of rolling of Double-feed wind power set drive chain is analyzed in Binding experiment simulation It holds, the failure mode and failure mechanism of gear-box, shafting;In conjunction with two methods of physical simulation and summary of experience, data are located in advance Reason, is further diagnosed different types of failure, is optimized to diagnostic result using Decision fusion technology.Utilize failure Intelligent Diagnosis Technology is set, field failure is diagnosed, carries out health evaluating.By to Double-feed wind power set drive chain in twine helad Close test and health evaluating, its operating status can be grasped in real time, for Wind turbines repair based on condition of component provide theoretical foundation with Technological guidance.
Specific embodiment is presented above, but the present invention is not limited to embodiment described above.The present invention Basic ideas be above-mentioned basic scheme, for those of ordinary skill in the art, introduction according to the present invention is designed each The model of kind deformation, formula, parameter do not need to spend creative work.The case where not departing from the principle and spirit of the invention Under to embodiment carry out variation, modification, replacement and deformation still fall in protection scope of the present invention.

Claims (10)

1. a kind of method for diagnosing faults of Wind turbines, which is characterized in that include the following steps:
1) running of wind generating set state parameter is acquired, the running of wind generating set state parameter of the acquisition is sent to expert system Inference machine, fuzzy neural network inference machine and Fast Fourier Transform inference machine;
2) use inference engine of expert system, fuzzy neural network inference machine and Fast Fourier Transform inference machine to Wind turbines shape State operating parameter is analyzed, and determines the fault diagnosis result of Wind turbines.
2. the method for diagnosing faults of Wind turbines according to claim 1, which is characterized in that the running of wind generating set shape State parameter includes wind generating set vibration signal and oil quality.
3. the method for diagnosing faults of Wind turbines according to claim 2, which is characterized in that acquired running of wind generating set After state parameter, also need to carry out monitoring and early warning in real time to the operating status of Wind turbines.
4. the method for diagnosing faults of Wind turbines according to claim 3, which is characterized in that inference engine of expert system uses Failure tree algorithm analyzes running of wind generating set state parameter.
5. the method for diagnosing faults of Wind turbines according to claim 1, which is characterized in that also need to calculate using Fuzzy Threshold Method classifies to the running of wind generating set state parameter of acquisition.
6. a kind of fault diagnosis system of Wind turbines, which is characterized in that including Wind turbines state monitoring module, expert system Inference machine, fuzzy neural network inference machine and Fast Fourier Transform inference machine, the wind turbine state monitoring module and expert Reasoning machine, fuzzy neural network inference machine and the connection of Fast Fourier Transform inference machine;The Wind turbines status monitoring The running of wind generating set state parameter of the acquisition is sent to expert by module for acquiring running of wind generating set state parameter Reasoning machine, fuzzy neural network inference machine and Fast Fourier Transform inference machine;Inference engine of expert system, fuzznet Network inference machine and Fast Fourier Transform inference machine determine Wind turbines for analyzing Wind turbines state operational factor Fault diagnosis result.
7. the fault diagnosis system of Wind turbines according to claim 6, which is characterized in that the running of wind generating set shape State parameter includes wind generating set vibration signal and oil quality.
8. the fault diagnosis system of Wind turbines according to claim 7, which is characterized in that further include SCADA modules, institute SCADA modules are stated for after having acquired running of wind generating set state parameter, being supervised in real time to the operating status of Wind turbines Survey and early warning.
9. the fault diagnosis system of Wind turbines according to claim 8, which is characterized in that inference engine of expert system uses Failure tree algorithm analyzes running of wind generating set state parameter.
10. the fault diagnosis system of Wind turbines according to claim 6, which is characterized in that further include data prediction Module, the data preprocessing module is for dividing the running of wind generating set state parameter of acquisition using Fuzzy Threshold algorithm Class.
CN201810231915.1A 2018-03-20 2018-03-20 A kind of fault diagnosis method and system of Wind turbines Pending CN108491622A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109270458A (en) * 2018-11-08 2019-01-25 国电联合动力技术有限公司 Intelligent failure diagnosis method, system, Wind turbines and storage medium
CN111709453A (en) * 2020-05-22 2020-09-25 成都飞机工业(集团)有限责任公司 Online fault diagnosis method for electrical system of aircraft engine
CN113932763A (en) * 2021-09-24 2022-01-14 微传智能科技(常州)有限公司 Geomagnetic vehicle inspection device posture health monitoring system and method and geomagnetic vehicle inspection device

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109270458A (en) * 2018-11-08 2019-01-25 国电联合动力技术有限公司 Intelligent failure diagnosis method, system, Wind turbines and storage medium
CN111709453A (en) * 2020-05-22 2020-09-25 成都飞机工业(集团)有限责任公司 Online fault diagnosis method for electrical system of aircraft engine
CN113932763A (en) * 2021-09-24 2022-01-14 微传智能科技(常州)有限公司 Geomagnetic vehicle inspection device posture health monitoring system and method and geomagnetic vehicle inspection device
CN113932763B (en) * 2021-09-24 2024-04-05 微传智能科技(常州)有限公司 Geomagnetic vehicle detector posture health monitoring system and method and geomagnetic vehicle detector

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Application publication date: 20180904