CN108490919A - Scattered control system equipment dependability appraisal procedure based on on-line condition monitoring - Google Patents

Scattered control system equipment dependability appraisal procedure based on on-line condition monitoring Download PDF

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Publication number
CN108490919A
CN108490919A CN201810344520.2A CN201810344520A CN108490919A CN 108490919 A CN108490919 A CN 108490919A CN 201810344520 A CN201810344520 A CN 201810344520A CN 108490919 A CN108490919 A CN 108490919A
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CN
China
Prior art keywords
equipment
assessed
control system
time interval
mean free
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810344520.2A
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Chinese (zh)
Inventor
冯兴隆
彭博伟
钱虹
郭新海
古雅琦
刘小鹏
石峰健
祁月琴
李黎
刘鑫杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Huadian Lu'an Power Plant Co Ltd
Shanghai University of Electric Power
University of Shanghai for Science and Technology
Original Assignee
Anhui Huadian Lu'an Power Plant Co Ltd
Shanghai University of Electric Power
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Huadian Lu'an Power Plant Co Ltd, Shanghai University of Electric Power filed Critical Anhui Huadian Lu'an Power Plant Co Ltd
Priority to CN201810344520.2A priority Critical patent/CN108490919A/en
Publication of CN108490919A publication Critical patent/CN108490919A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0243Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults model based detection method, e.g. first-principles knowledge model
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24065Real time diagnostics

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

The scattered control system equipment dependability appraisal procedure based on on-line condition monitoring that the present invention relates to a kind of, this method assess each equipment in scattered control system respectively, specially:(1) equipment to be assessed is monitored on-line;(2) fault message of the equipment in monitoring period of time is obtained;(3) the equipment mean free error time interval is sought;(4) the equipment operational reliability is determined according to mean free error time interval.Compared with prior art, assessment result of the present invention is objective reliable, can real time reaction equipment state, reference value is high.

Description

Scattered control system equipment dependability appraisal procedure based on on-line condition monitoring
Technical field
The present invention relates to a kind of scattered control system equipment dependability appraisal procedures, more particularly, to one kind based in threadiness The scattered control system equipment dependability appraisal procedure of state monitoring.
Background technology
Currently, being mostly based on the initial reliability index of equipment to the reliability evaluation of DCS in Power Plant equipment Value carries out, but in power plant's actual moving process, due to the variation of environment etc., can cause reliably to sexually revise, so that initially Reliability index can not the current reliability of objective and accurate description equipment, it is therefore desirable to which a kind of implementations appraisal procedure is disperseed to determine Control system equipment operational reliability improves structure accuracy.
Invention content
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide one kind being based on presence The scattered control system equipment dependability appraisal procedure of monitoring.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of scattered control system equipment dependability appraisal procedure based on on-line condition monitoring, this method is to decentralised control Each equipment in system is assessed respectively, specially:
(1) equipment to be assessed is monitored on-line;
(2) fault message of the equipment in monitoring period of time is obtained;
(3) the equipment mean free error time interval is sought;
(4) the equipment operational reliability is determined according to mean free error time interval.
Step (1) is specially:The status monitoring point for choosing equipment to be assessed, obtains the state of the status monitoring point in real time Value.
Step (2) is specially:Determine whether the equipment occurs according to the state value of the status monitoring of equipment to be assessed point Failure, the time that recording equipment breaks down if breaking down.
Step (3) mean free error time interval obtains in the following way:
MTBF indicates the mean free error time interval of equipment to be assessed, TiIndicate i-th event of equipment to be assessed The time of barrier, MTBF0Indicate that the initial mean free error time interval of equipment to be assessed, n indicate to be assessed in monitoring period of time Device fails total degree.
Step (4) is specially:
Equipment operational reliability grade to be assessed is set, is corresponding between the mean free error time of setting under each grade Every range;
The mean free error time interval of the equipment to be assessed determined according to step (3) determines the equipment operational reliability Grade.
Equipment in scattered control system includes DPU, I/O fastener and power-supply device.
Compared with prior art, the invention has the advantages that:
(1) present invention carries out real time on-line monitoring to each equipment in decentralized system, passes through mean free error time interval It obtains objective effective reliability index value, lays the foundation for equipment dependability evaluation.
(2) reliability assessment result of the present invention is objective reliable, can real time reaction equipment state, reference value is high.
Description of the drawings
Fig. 1 is that the present invention is based on the flow chart elements of the scattered control system equipment dependability appraisal procedure of on-line condition monitoring Figure.
Specific implementation mode
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.Note that the following embodiments and the accompanying drawings is said Bright is substantial illustration, and the present invention is not intended to be applicable in it object or its purposes is defined, and the present invention does not limit In the following embodiments and the accompanying drawings.
Embodiment
As shown in Figure 1, a kind of scattered control system equipment dependability appraisal procedure based on on-line condition monitoring, this method Each equipment in scattered control system is assessed respectively, the equipment in scattered control system include DPU, I/O fastener and Power-supply device.
The specific steps assessed each equipment include:
(1) equipment to be assessed is monitored on-line;
(2) fault message of the equipment in monitoring period of time is obtained;
(3) the equipment mean free error time interval is sought;
(4) the equipment operational reliability is determined according to mean free error time interval.
Step (1) is specially:The status monitoring point for choosing equipment to be assessed, obtains the state of the status monitoring point in real time Value.
Step (2) is specially:Determine whether the equipment occurs according to the state value of the status monitoring of equipment to be assessed point Failure, the time that recording equipment breaks down if breaking down.
Step (3) mean free error time interval obtains in the following way:
MTBF indicates the mean free error time interval of equipment to be assessed, TiIndicate i-th event of equipment to be assessed The time of barrier, MTBF0Indicate that the initial mean free error time interval of equipment to be assessed, n indicate to be assessed in monitoring period of time Device fails total degree.
Step (4) is specially:
Equipment operational reliability grade to be assessed is set, is corresponding between the mean free error time of setting under each grade Every range;
The mean free error time interval of the equipment to be assessed determined according to step (3) determines the equipment operational reliability Grade.
Specifically:
Step 1, on-line monitoring obtain DPU from the status monitoring point Y (t) to put into operation so farDPU
On-line monitoring obtains I/O fasteners from the status monitoring point Y (t) to put into operation so farI/O
On-line monitoring obtains power supply from the status monitoring point Y (t) to put into operation so farPower supply
Step 2, according to Y (t)DPUValue, judges DPU on-line operation states;According to Y (t)I/OValue, judges that I/O fasteners are online Operating status;According to Y (t)Power supplyValue, judges power supply on-line operation state;If there are malfunction, DPU, fastener, power supply are recorded Fault time TDPUi、TI/Oi、TPower supply i(i=1,2 ... n), for the occurrence of different equipment (DPU, fastener, power supply) n here Then difference executes step 3.
Step 3: correcting its initial mean free error time interval MTBF using the fault time of DPU0DPU, solve it and work as Preceding mean free error time interval MTBFDPU
Its initial mean free error time interval MTBF is corrected using the fault time of I/O fasteners0I/O, it is current to solve it Mean free error time interval MTBFI/O
Its initial mean free error time interval MTBF is corrected using the fault data of power supply0 power supply, it is current flat to solve it Equal failure free time interval:
Known initial MTBF values, that is, equipment MTBF factory-said values are MTBF0DPU=2837442, MTBFOI/O=2149691, MTBF0 power supply=1538461.
DPU is obtained from the fortune status monitoring point Y (t) to put into operation so far by step 1 for DPUDPU;Then second is carried out Step, judges whether DPU breaks down so far from putting into operation, if so, then recording the fault time T of DPUDPUi, i=1,2 ..., n, note The results are shown in Table 1 for record, otherwise terminates this Calculation of Reliability, i.e. MTBF values are still initial value, need not be corrected;Next into Row step 3, according to the fault time T of DPUDPUiThe current mean free error time intervals DPU are calculated, calculating terminates, and calculates The results are shown in Table 2.
I/O fasteners are obtained from the status monitoring point Y (t) to put into operation so far by step 1 for I/O fastenersI/O;Then into Row second step, judges whether I/O fasteners break down so far from putting into operation, and the fault time T of I/O fasteners is recorded if havingI/Oi, i =1,2 ..., n, the results are shown in Table 1 for record, otherwise terminates this Calculation of Reliability, i.e. MTBF values are still initial value, are not required to It corrects;Followed by step 3, according to the fault time T of I/O fastenersI/OiCalculate the current Mean of I/O fasteners Time interval, calculating terminate, and result of calculation is as shown in table 2.
Power supply is obtained from the status monitoring point Y (t) to put into operation so far by step 1 for power supplyPower supply;Then second is carried out Step, judges whether power supply breaks down so far from putting into operation, the fault time T of recording power if havingPower supply i, i=1,2 ..., n, The results are shown in Table 1 for record, otherwise terminates this Calculation of Reliability, i.e. MTBF values are still initial value, need not be corrected;Next Step 3 is carried out, according to the fault time T of power supplyPower supply i, the current mean free error time interval of power supply is calculated, calculating terminates, Result of calculation is as shown in table 2.
The failure logging of 1 DPU of table, fastener, power supply
Equipment Operating status point Y Operating status Time
DPU 0 Failure When 20 days 8 October in 2011
Fastener 0 Failure When 11 days 9 January in 2012
Power supply 0 Failure At 2016 2 months 10 days 18
Fastener 0 Failure When 20 days 10 November in 2017
2 DPU of table, fastener, power supply correct front and back MTBF values
DCS equipment Initial MTBF values Correct MTBF values
DPU 2837442 2837442
Fastener 2149691 1100466
Power supply 1538461 1538461
Step 4 assesses DCS equipment dependabilities.
MTBF values can be used as the Appreciation gist of equipment dependability, accordingly can computing device crash rate and the phases such as reliability The reliability index of pass.
Specifically:Set equipment operational reliability grade to be assessed, as include it is excellent, good, in, low four grades, often The mean free error time interval of setting is corresponding under a grade;Then according to the average nothing of determining equipment to be assessed Failure time interval determines the equipment operational reliability grade.
The equipment dependability computational methods of DCS in Power Plant based on on-line monitoring, are supervised according to equipment state Measuring point judges the operating status at equipment each moment, and records its time to malfunction, and it is flat then to establish equipment on this basis The computation model at equal failure free time interval, the current MTBF values of equipment can be found out by substituting into the fault time of equipment, according to MTBF values can computing device crash rate and reliability, therefore the mean free error time interval MTBF value of equipment can be used as and set The Appreciation gist of standby reliability.
The above embodiment is only to enumerate, and does not indicate that limiting the scope of the invention.These embodiments can also be with other Various modes are implemented, and can make in the range of not departing from technical thought of the invention it is various omit, displacement, change.

Claims (6)

1. a kind of scattered control system equipment dependability appraisal procedure based on on-line condition monitoring, which is characterized in that this method Each equipment in scattered control system is assessed respectively, specially:
(1) equipment to be assessed is monitored on-line;
(2) fault message of the equipment in monitoring period of time is obtained;
(3) the equipment mean free error time interval is sought;
(4) the equipment operational reliability is determined according to mean free error time interval.
2. a kind of scattered control system equipment dependability assessment side based on on-line condition monitoring according to claim 1 Method, step (1) are specially:The status monitoring point for choosing equipment to be assessed, obtains the state value of the status monitoring point in real time.
3. a kind of scattered control system equipment dependability assessment side based on on-line condition monitoring according to claim 1 Method, which is characterized in that step (2) is specially:Determine that the equipment is according to the state value of the status monitoring of equipment to be assessed point Time no to break down, that recording equipment breaks down if breaking down.
4. a kind of scattered control system equipment dependability assessment based on on-line condition monitoring according to claim 1 or 3 Method, which is characterized in that step (3) mean free error time interval obtains in the following way:
MTBF indicates the mean free error time interval of equipment to be assessed, TiIndicate the ith failure of equipment to be assessed when Between, MTBF0Indicate that the initial mean free error time interval of equipment to be assessed, n indicate equipment to be assessed in monitoring period of time The total degree to break down.
5. a kind of scattered control system equipment dependability assessment side based on on-line condition monitoring according to claim 1 Method, which is characterized in that step (4) is specially:
Equipment operational reliability grade to be assessed is set, the mean free error time interval model of setting is corresponding under each grade It encloses;
The mean free error time interval of the equipment to be assessed determined according to step (3) determines the equipment operational reliability etc. Grade.
6. a kind of scattered control system equipment dependability assessment side based on on-line condition monitoring according to claim 1 Method, which is characterized in that the equipment in scattered control system includes DPU, I/O fastener and power-supply device.
CN201810344520.2A 2018-04-17 2018-04-17 Scattered control system equipment dependability appraisal procedure based on on-line condition monitoring Pending CN108490919A (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810344520.2A CN108490919A (en) 2018-04-17 2018-04-17 Scattered control system equipment dependability appraisal procedure based on on-line condition monitoring

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6671654B1 (en) * 2000-11-28 2003-12-30 Power Measurement Ltd. Apparatus and method for measuring and reporting the reliability of a power distribution system
CN104268678A (en) * 2014-09-15 2015-01-07 中国石油化工股份有限公司武汉分公司 Preventative device maintenance method based on dynamic reliability
CN104821789A (en) * 2015-05-06 2015-08-05 国家电网公司 Method for detecting reliability of photovoltaic power generation system
CN105512812A (en) * 2015-12-02 2016-04-20 中广核工程有限公司 Nuclear power plant equipment fault early warning analysis method and system based on dynamic simulation model

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6671654B1 (en) * 2000-11-28 2003-12-30 Power Measurement Ltd. Apparatus and method for measuring and reporting the reliability of a power distribution system
CN104268678A (en) * 2014-09-15 2015-01-07 中国石油化工股份有限公司武汉分公司 Preventative device maintenance method based on dynamic reliability
CN104821789A (en) * 2015-05-06 2015-08-05 国家电网公司 Method for detecting reliability of photovoltaic power generation system
CN105512812A (en) * 2015-12-02 2016-04-20 中广核工程有限公司 Nuclear power plant equipment fault early warning analysis method and system based on dynamic simulation model

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
代云飞: "《DCS系统可靠性评价研究与软件开发》", 《中国优秀硕士学位论文全文数据库 工程科技Ⅱ辑》 *

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Application publication date: 20180904